Ketterer Drive System 3062 User manual

3062.72-01 Rev. A
Assembly instructions
„Drive System 3062“
3062.00-V01XXX
3062.00-XXXX
Origin l ssembly instructions
3062.72-01
for p rtly completed m chines According to m chinery directive 2006/42/EG
Att chment VI
04/2022

3062.72-01 Rev. A
B. Ketterer Söhne GmbH & Co. KG
Bahnhofstra e 20
78120 Furtwangen
Phone: [phone] / 6569-10
E-Mail: [email protected]
Internet: www.ketterer.de
© 2022 B. Ketterer Söhne GmbH & Co. KG • 78120 Furtwangen
All rights reserved, in particular the right of reproduction, distribution and translation. No part of this
manual may be reproduced in any form or saved, processed, duplicated or distributed using electronic
systems without the written consent of B. Ketterer Söhne GmbH & Co. KG.
Subject to modifications.

3062.72-01 Rev. A
1 Introduction ............................................................................................................................................. 1
1.1 Content .................................................................................................................................................. 1
1.2 Scope ..................................................................................................................................................... 1
1.3 St nd rds nd directives ...................................................................................................................... 1
1.4 Warnings and symbols used .................................................................................................................. 2
1.4.1 Structure of the section-specific warnings ........................................................................................ 4
1.4.2 Structure of the embedded warnings ............................................................................................... 4
2 S fety Instructions ................................................................................................................................... 5
2.1 Personnel - Qualification und obligations ............................................................................................. 5
2.2 Obligations of the operator ................................................................................................................... 6
2.3 Use ......................................................................................................................................................... 6
2.3.1 Intended use ..................................................................................................................................... 6
2.3.2 Foreseeable misuse ........................................................................................................................... 7
2.4 Residual risks ......................................................................................................................................... 8
3 Product description ................................................................................................................................. 9
3.1 Description of the drive system ............................................................................................................. 9
3.2 Standard scope of delivery .................................................................................................................... 9
3.2.1 Scope of delivery 3062.00-0010 ........................................................................................................ 9
3.2.2 Scope of delivery 3062.00-0011 ...................................................................................................... 10
3.2.3 Scope of delivery 3062.00-V01XXX ................................................................................................. 10
3.3 Dimension ............................................................................................................................................ 11
3.3.1 Dimension 3062.00-0010 ................................................................................................................ 11
3.3.2 Dimension 3062.00-0011 ................................................................................................................ 12
3.3.3 Dimension 3062.00-V01XXX ............................................................................................................ 13
3.4 Technical data / operating conditions ................................................................................................. 14
4 P cking / Tr nsport / Unp cking / Stor ge ............................................................................................ 15
4.1 Packing / Transport.............................................................................................................................. 15
4.2 Unpacking ............................................................................................................................................ 15
4.3 Storage................................................................................................................................................. 15
5 Assembly ............................................................................................................................................... 16
5.1 Mechanical mounting instructions ...................................................................................................... 16
5.2 Connecting a spindle unit with the drive system ................................................................................ 16
5.3 Mounting the drive system in your application................................................................................... 17
5.4 Installation instructions for the qualified electrician........................................................................... 19
5.4.1 Circuit diagram: ............................................................................................................................... 21
6 St rt-up ................................................................................................................................................. 22
6.1 Teaching-in / deleting a radio remote control .................................................................................... 23
6.2 Setting the end positions ..................................................................................................................... 25
7 Oper tion .............................................................................................................................................. 26
7.1 Operation with a wind sensor ............................................................................................................. 29
8 M inten nce .......................................................................................................................................... 30
9 Dispos l ................................................................................................................................................. 30
10 Rep ir .................................................................................................................................................... 30
11 Self-help nd di gnosis in c se of m lfunction ....................................................................................... 31
EC - Decl r tion of Incorpor tion ................................................................................................................... 32

Introduction
3062.72-01 Rev. A S e i t e | 1
1 Introduction
1.1 Content
 This documentation is intended to help you work safely on and
with the "Drive system 3062", hereinafter called "drive system".
It contains safety instructions that must be followed for all work
performed on and with the drive system.
 The documentation must be made accessible to all persons who
work on and with the drive system. They must have understood
the documentation and follow the specifications and
instructions relevant to them.
 The documentation must be always complete and in a clearly
readable condition.
Ple se re d these instructions c refully nd follow the s fety
instructions ex ctly!
Depending on the design or modific tion st tus of the product,
there
m y be differences from these instructions. The user
must check this before use nd observe the differences if
necess ry.
1.2 Scope
These instructions are valid for the incomplete machine with
article number 3062.00-V01XXX and 3062.00-XXXX only.
1.3 St nd rds nd directives
The conformity assessment procedure was carried out in
accordance with the Machinery Directive (MRL) 2006/42/EC.
This drive system is a "partly completed machine" according to
Article 2, Paragraph g), MRL 2006/42/EC.
A declaration of incorporation according to Annex II, Part 1,
Section B, MRL 2006/42/EC is provided in this document.
The drive system is designed according to compliance with the
directives 2011/65/EU (RoHs), 2014/30/EU (EMC) and
2014/53/EU (radio equipment).
Based on the MRL, the manufacturer of the overall system in
which the drive system is installed has the responsibility to
verify and ensure compliance with the essential requirements
of the MRL. This must be done before the complete machine is
placed on the market.

Introduction
3062.72-01 Rev. A S e i t e | 2
1.4 W rnings nd symbols used
The safety sign visually represents a source of hazard. The safety
signs in these assembly instructions comply with DIN EN ISO
7010.
The following pictograms and signal words are used in this
documentation to indicate hazards and important information:
Pictogr m Description
W rning of gener l h z rd
This warning sign is placed in front of activities where several
causes can lead to hazards.
Hot surf ce w rning
This warning sign stands in front of activities where there is a
hazard from hot surfaces which can lead to burns.
W rning of electric shock
This warning sign stands in front of activities where there is a
risk of electric shock, possibly with lethal consequences.
W rning g inst pointed object / sh rp edges
This warning sign stands in front of activities where injuries can
occur due to pointed and or sharp edges and corners.
W rning of crushing h z rd
This warning sign stands in front of activities where hazards
exist due to crushing and shearing points which can lead to
crushing injuries.
Follow instructions
Inform tion

Introduction
3062.72-01 Rev. A S e i t e | 3
In these assembly instructions, the following danger levels are
used to indicate potentially hazardous situations and important
safety instructions:
H z rd level Description
Indicates a hazardous situation which, if not avoided, will
result in death or serious irreversible injury.
DANGER
!
Indicates a hazardous situation which, if not avoided, could
result in death or serious irreversible injury.
WARNING
!
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
CAUTION!
Indicates a potentially hazardous situation. If not avoided, the
equipment or something in its environment may be
damaged.
INFORMATION!

Introduction
3062.72-01 Rev. A S e i t e | 4
1.4.1 Structure of the section-specific w rnings
The section-specific warnings apply not only to one specific
action, but to several actions within a chapter. The hazard
symbols used indicate either a general or specific hazard.
The warning is structured as follows:
SIGNAL WORD!
N ture of the h z rd nd its source.
Possible Consequence(s) of disregard.
► Action(s) to avoid the hazard.
1.4.2 Structure of the embedded w rnings
The embedded warnings are directly integrated into the action
before the dangerous action step.
The embedded warning is structured as follows:
SIGNAL WORD! Nature of the hazard and its source.
Possible Consequence(s) of disregard.
Action(s) to avoid the hazard.

S fety Instructions
3062.72-01 Rev. A S e i t e | 5
2 S fety Instructions
Re d the s fety instructions nd inform tion on
s fe oper tion
provided in these ssembly instructions c refully before
st rting work. Become f mili r with ll functions. Keep these
ssembly instructions in s fe pl ce nd p ss them on to
others if necess ry.
It is very import nt for your s fety th t
you underst nd nd
follow ll s fety inform tion cont ined in this document.
Non-compliance may result in danger to the life and health of
persons and / or extensive damage to property.
Compliance with the safety instructions helps to avoid hazards.
Always keep the assembly instructions available in a readable
condition.
2.1 Personnel - Qu lific tion und oblig tions
Inform tion
All activities on and with the drive system
must only be
performed by authorized personnel.
The uthorized personnel must...
…know and be able to apply the general accident prevention
regulations and safety instructions.
...be appropriately qualified for electrical work (qualified
electrician).
...have been trained and instructed in accordance with the rules
of behaviour in the event of a malfunction.
...have the physical and mental capabilities to carry out his
responsibilities, tasks and activities on the drive system.
...have been trained and instructed in accordance with his
responsibilities, tasks and activities at the drive system.
...have understood the technical documentation relating to his
responsibilities, tasks and activities at the drive system and be
able to implement it in practice.

S fety Instructions
3062.72-01 Rev. A S e i t e | 6
2.2 Oblig tions of the oper tor
Every person who works with the drive system has a
responsibility to ensure safety and health protection. They must
be trained in the use of the drive system.
A safety-related condition and use of the drive system is a
requirement for safe operation. Therefore, the operator has the
responsibility to ensure that the following points are complied
with:
 Ensure that the drive system is only operated by trained and
authorized personnel!
 Prohibit safety-endangering and dangerous working methods!
Check the actions of the personnel!
 Always keep this document in a complete and readable
condition!
 Obligate the operating and maintenance personnel to report
occurring and recognizable safety defects immediately to their
superiors!
During start-up and operation, the operator must ensure that there
are no persons in the danger zone. The danger zone depends on
the function and dimensions of the end product in which the
drive system is installed.
2.3 Use
2.3.1 Intended use
This product is an electromotive drive system consisting of a
tubular motor with integrated control, radio module and multi-
tooth output shaft for connecting a spindle.
The drive system is designed to be integrated into an application
and to transmit the rotary motion of the motor to the
application via a spindle system.
The drive system is controlled via the supplied 1-channel
handheld radio transmitter.
The drive system may only be put into operation after
conformity with all relevant directives and standards has been
established by the integrator.
Observe the following notes on the intended use of the available
versions of the drive system.

S fety Instructions
3062.72-01 Rev. A S e i t e | 7
The drive system is available in two versions:
Version with emergency h nd cr nk
 3062.00-V01XXX (v ri ble ge r di meter)
 3062.00-0011 (ge r di meter 53 mm)
The versions with item numbers 3062.00-V01XXX and 3062.00-
0011 has been specially designed for integration into the mast
tube of an umbrella. This version has a gear input and an
emergency hand crank for manual closing of the umbrella in
case of emergency situations. Please note the specific
instructions for this version.
Version without emergency h nd cr nk
 3062.00-0010 (ge r di meter 53 mm)
This version of the drive system does not have a gear input for
manual operation. This must be taken into account when
integrating it into the application. In emergency situations, this
version cannot be operated manually. The integrator or
operator of the application must provide sufficient safety in
emergency situations.
The spindle system must be individually configured with
Ketterer depending on the application.
2.3.2 Foresee ble misuse
In the case of misuse, Ketterer is not responsible for any injuries
caused, property damage or any subsequent damage that may
occur.
Misuses are:
 Operation in the range outside the operating data specified in
these assembly instructions (see chapter 3.4 “Technical data /
operating conditions").
 Mechanical and electrical assembly in non-compliance with the
instructions given in these assembly instructions.
 Operation different from the application approved by Ketterer.
 Operation without suitable protection against the intrusion of
water.
 Interference with the components or the system during
operation.
 Changes to the drive system which have not been approved by
Ketterer.