RS 32-05000 User manual

Design and Manufacture of Video Pipeline Inspection Systems
A full Service Company
www.rstechserv.com
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Document Number 900-21806 Rev C 2
Table Of Contents:
Page 3 Product Information
Page 4 Technical Specifications
Page 6 Operator and Equipment Safety
Page 7 Equipment Compatibility
Page 8 Accessory Kits
Page 9 System Power and Operation
Page 15 Maintenance
Page 17 Warranty
Page 19 MRA
Copyright © 2002 RS Technical Services

Document Number 900-21806 Rev C 3
Product Overview
R.S.Technical Services: 6” CRAWLER
The RST crawler is a tread drive camera transporter designed to carry the OEIII
series cameras using R.S. Technical Service single conductor cable. The compact,
easy to use unit is adaptable for use in sanitary sewer, storm sewer, and water
main pipelines 6” to 15”(by using the axle extensions and riser blocks). The weight
of the crawler can be adjusted to improve traction if needed. Using sincon cable,
the unit travels three-speed in forward, one speed reverse with freewheel for
practical operation. The crawler is controlled by the auxiliary control box or the
hand held control box and the Controller Power Supply.
For optimum performance, the crawler must be clean and properly maintained.
The crawler should be setup to the proper width adjustment for the diameter pipe
being inspected. The crawler must be clean and treads properly maintained.
Operate transport with the flow. Water flow should be minimal.
The pipeline should be clean as possible.

Document Number 900-21806 Rev C 4
Technical Specifications:
R.S.T. 6” CRAWLER
Minimum pipe size: 6”
Maximum pipe size: 15 “
Maximum distance: 1500 feet. (Depending on cable
and line conditions)
Speeds: 3 forward, up to 55-feet per minute max.
1 reverse. (Low speed only)
Stop/hold.
Free wheel rapid retrieval.
Power: 70 to 120VDC from camera cable.
Internal auto limiting @ 2 amps.
Motor type: 1/3 horsepower high torque motor.
Drive type: 18.5:1 gear head to #35 chain drive, utilizing
duel riveted, contoured pads.
Length: 27-½” w/o camera.
33-¼” w/camera
Width: 5” min. (6” setup)
Height: 4-7/16” min. (6” setup)
Weight: 28 lbs. Min. (6“ setup, w/o camera)
39 lbs. Min. (6” setup, w/camera)

Document Number 900-21806 Rev C 5
Operator and Equipment Safety
It is important to be familiar with operations, maintenance, and safety issues when working
with RST equipment.
Read the entire manual before operating the equipment.
To prevent personal injury or damage to equipment, turn off Camera power. When
making electrical connections, width adjustments, and when maintaining the tractor or
camera, disconnect all power to the control station before servicing.
Inspect all transport, camera, lighting cables, and bridles before and after each use.
Replace any broken, worn or frayed bridles or cables.
Always use care when near an open manhole, and when climbing in or out of a TV
inspection vehicle. The tractor and camera assembly can be placed into the
pipeline without personnel entering the manhole. Use proper lifting ropes, cranes
and winches for lifting equipment in/out of pipes.

Document Number 900-21806 Rev C 6
Equipment Compatibility
The RST crawler is designed for use with mainline vehicle mounted systems as well as
Portable Mainline systems. This transport requires the use of a power unit, control box,
cable reel and camera.
RST Main Line Reel RST Portable Reel
RST Omni Eye III Zoom RST Omni Star
It may be possible for the RST crawler to operate with other brands of inspection
equipment. Contact your dealer or RST for possible applications.

Document Number 900-21806 Rev C 7
Accessory Kits for 6” Crawlers
The RST crawler generally comes with the following accessories:
Standard extension & camera mounting kit for 6” to 15” applications
Part number 840-30586.
22
23
24
6
30
28
29
25
27
26
5
21
9
10
8
7
20
4
3

Document Number 900-21806 Rev C 8
840-30586 KIT, ACCESSORIES, 6” CRAWLER
1701-30994 BOX, TOOL, PLASTIC, W/TRAY 1.0 EA.
2 706-30754 LABEL, KIT, ACCESSORIES, 6" CRAWLER 1.0 EA.
3867-30920 ASSY, COUPLING, EXTENSION, .87", CRAWLER 2.0 EA.
4867-30921 ASSY, COUPLING, EXTENSION, 1.50", CRAWLER 2.0 EA.
5867-31713 ASSY, COUPLING, EXTENSION, 2.37", CRAWLER 2.0 EA.
6867-30922 ASSY, COUPLING, EXTENSION, 3.18", CRAWLER 2.0 EA.
7867-30925 ASSY, SPACER, 87" LONG, EXTENSION SET, CRAWLER 4.0 EA.
8867-30926 ASSY, SPACER, 1.50" LONG, EXTENSION SET, CRAWLER 4.0 EA.
9867-30927 ASSY, SPACER, 3.18" LONG, EXTENSION SET, CRAWLER 4.0 EA.
20 800-17114 ASSY, SPACER, 1.0", M/L TRACTOR TREAD 4.0 EA.
21 402-17109 SPACER, MTG., 1.0"EXTENSION, ML TRACTOR TREAD 2.0 EA.
22 453-30916-23 PLATE, BALLAST, BOTTOM, 6" CRAWLER PLATED 1.0 EA.
23 867-3093 ASSY, PLATE, MTG., OE3 CAMERA, CRAWLER 1.0 EA.
24 301-12650 MSCR, FLT, HXS, 1/2-13X.75 SS 4.0 EA.
25 301-11005 MSCR, SHCS, 1/4-20X.62 SS 4.0 EA.
26 301-11360 MSCR, FLT, HXS, 1/4-20X1.25 SS 4.0 EA.
27 301-11183 MSCR, FLT, HXS, 1/4-20X.75 SS 2.0 EA.
28 634-10642 WRENCH, ALLEN, 3/16, LONG ARM 1.0 EA.
29 634-11114 WRENCH, ALLEN, 5/32, LONG ARM 1.0 EA.
30 634-17242 WRENCH, ALLEN, 5/16, LONG ARM 1.0 EA.
Options
Truck mount kit; part #840-21751.

Document Number 900-21806 Rev C 9
Operation System Power
CAUTION: NEVER HOOK UP OR DISCONNECT ANY EQUIPMENT
WITH POWER TURNED ON!
The Inspection System requires a steady supply of 120VAC to operate properly.
Before starting of the generator or connecting shore power, make sure that ALL
equipment inside the vehicle has been turned OFF. Turn down the controls for
camera power and cable reel speed. After all equipment has been checked,
connect the shore power cord.
If a generator is to be used, allow the generator to warm up for a few
minutes.
Note: Diesel generators use a different control panel that is separate from the
controller power supply. Refer to the appropriate generator operators manual for
starting.
Verify that the voltage and frequency indicators on the controller power supply
are in the green normal zone.
Caution: Before turning on any equipment, plug the keyboard into the data
collection system. Plug the Auxiliary Control Box into the Auxiliary Control
jack on the controller power supply.
Caution: If the voltage or frequency fluctuates into the red zones on the
controller power supply, DO NOT turn on any of the equipment in the truck.
Check shore power or the generator for proper operation, or have them
checked by a qualified technician.
Caution: Route cords away from traffic or wet areas to avoid tripping on
power cords.

Document Number 900-21806 Rev C 10
Placement of Inspection Truck
Locate the back of the truck so that the cable reel lines up in the direction of the
pipeline to be inspected.
Allow room to work around the opening while carrying the equipment.
Pull camera/tractor far enough into pipeline to clear the bridle or cable grip.
Check all camera and tractor functions again before proceeding.
Move tractor forward so the rear of the tractor and the cable connections are fully
inside the pipe.
Set up down hole poles, shoes and manhole roller.
Reset the footage counter.
Release the drag brake on the cable reel.
Set cable reel in the free wheel.
Keep enough room to work around the opening while carrying the equipment.
Placing the equipment into the line
Follow cable grip, bridle and pig tail instructions.
Re-check the pipeline size and extension adjustments.
Do not let cable “loop” at the location where it enters pipeline.
Use guide poles with hook to keep the crawler stable as it enters pipeline.
Caution: Maintain control of equipment while loading and unloading
into manhole.
Most equipment damage occurs when camera is lowered into hole.
Pull camera/crawler far enough into pipeline to clear the bridle or cable grip.
Set the cable guide.
Use double roller and/or single rollers, for protecting the cable and allowing it to
slide down the hole without drag on the line.
Use enough poles to clear top of the manhole by 2 feet
Caution: Watch out for people, power lines and traffic when handling
the downhole pole