RSG PU-27 User manual

EN
Operation manual
Control panel PU-27
v06.2018

Contents
1 Introduction ..........................................................................................................................3
2 Warranty and liability...........................................................................................................4
3 Safety ....................................................................................................................................4
4 Purpose .................................................................................................................................5
5 Control panel external view .................................................................................................6
6 Starting control panel operation ...........................................................................................6
7 Main menu............................................................................................................................7
8 Timers settings menu............................................................................................................8
9 Fast access to startup timers activation menu ......................................................................9
10 Hydronic pre-heaters settings menu ...................................................................................9
11 Air heaters settings menu .................................................................................................12
12 Parameters settings ...........................................................................................................13
13 Time settings menu...........................................................................................................14
14 Language settings menu ...................................................................................................14
15 Software version display menu ........................................................................................15
16 Operating Time settings menu .........................................................................................15
17 Hydronic pre-heater start..................................................................................................16
18 Air heater start ..................................................................................................................17
19 Malfunctions.....................................................................................................................18
2

1Introduction
This Operating Manual is part of the documentation for hydronic pre-heaters and air
heaters (hereinafter referred as the product). The Manual contains information for the user
on safe maintenance of the product.
This control panel is compatible with the following products:
pre-heaters:
14ТС-10
14ТС-mini
BINAR-5S
air heaters:
Planar 2D
Planar 4D
Planar 44D
Planar 8D
Planar 9D
For detailed information on product models supported, please visit www.autoterm-
europe.com.
In case of any problems, we strongly recommend that you contact authorized service
centers, the addresses and phone numbers of which you can obtain from the seller or on
the www.autoterm-europe.com website.
Before operating the pre-heater, read this operating manual and the
pre-heater (heater) operating manual.
3

2Warranty and liability
The manufacturer will not be liable for defects and damage caused by failure to
follow the product installation and maintenance instructions.
The control panel can only be used to control products from the list of compatible
products.
Do not connect and disconnect the control panel connector while the product is
operating.
After the product is switched off, it should not be switched on again for at least 5–10
seconds.
For safe product operation, after two unsuccessful attempts to start the product in a
row, contact the service department for troubleshooting information.
The warranty operating period of the control panel is 24 months from the date of sale,
provided the operation, transportation and storage rules are followed by the
consumer.
The warranty storage period is 24 months from the product packing date.
In the absence of a company stamp indicating the sale date, the warranty period is
calculated from the date of manufacture.
This warranty does not cover defects appearing as a result of:
-force majeure circumstances, including lightning strike, fire, flood, impermissible
voltage surges or traffic accidents;
-failure to follow the rules for installation, operation, storage, and transportation
specified in the Operating Manual;
-use of the control panel for purposes other than intended.
3Safety
Do not switch on and operate the product in locations where
combustible vapors or gases or large amounts of dust can form and
accumulate (for example, filling stations or petroleum, fuel, coal,
timber or grain storage facilities). Explosion hazard.
Do not switch on and operate the product if combustible
materials or fluids are present in the exhaust gas. Fire hazard.
Do not switch on and operate the product in enclosed or non-
ventilated premises. Hazard of poisoning and asphyxiation by
exhaust gases.
Do not use a faulty product. Injury hazard due to use of faulty
device.
4

4Purpose
The control panel is designed for:
manual start and shutoff of the product;
manual start and shutoff of the pump (for the pre-heater);
manual start and shutoff of ventilation (for the heater);
fluid temperature display (for the pre-heater)
power supply voltagedisplay;
current time and operating time display;
activation of the product startup timer;
economy mode activation (for the pre-heater);
additional heater operation mode selection (for the pre-heater);
display of malfunction code in case of product malfunctions;
display of control panel and control unit software version.
5

The control panel interface depends on the product it is connected to.
5Control panel external view
1 –activated startup timer.
2 - power supply voltage.
3 –LED indicator.
4 –control keys.
6Starting control panel operation
After connecting the control panel to the product, the control panel software version
and the process of establishing connection with the product will be displayed.
After the connection is established, the main screen (current time, day of week and
power supply voltage) will be displayed.
Main screen
Action of keys in the main screen:
Keys
Action
Navigation between the main screen and temperaturesensors
screen.
Enter the main menu.
Start product.
6

7Main menu
Switch to the main menu from the main screen by clicking the
or
key.
Action of main menu keys:
Keys
Action
Navigation through the main menu
Activation of selected menu item
Exit from the main menu to the main screen
Menu icon
Description
Startup timers menu.
Product operating parameters setting menu.
(*this menu cannot be used for products without settings).
Control panel settings menu.
Current time and day settings menu.
Language settings menu.
Software version display menu.
Pre-heater operating time setting menu. (*this menu cannot be used
for air heaters).
7

8Timers settings menu
Action of the Timers menu keys:
Keys
Action
Navigation through the menu items
Change menu item value
Exit from this menu to the main screen
The control panel allows the startup timers to be programmed.
For startup timer setting, the following data must be
indicated:
startup time in 24-hour format;
day of week (Monday -Sunday) or select daily
startup (ED);
activated timer:
- activated -
-non-activated -
Only a single timer can be activated. After editing of
the timers is completed, press the key to switch to
the main screen.
When the timer is activated, the activated timer icon,
day of week and startup time will appear in the upper
left corner of the main screen.
In case of product power loss, timer settings are saved and timer activation
is reset.
If the heater runs by timer it will work only for 2 hours. If you press any
button on the control panel during these 2 hours the heater will switch to the
unlimited work time.
8

9Fast access to startup timers activation menu
For fast access to the timer activation menu from the control panel main screen, press
and hold the key.
This menu is only intended for timer activation.
Timers cannot be edited in this menu.
Action of timers activation menu keys:
Keys
Action
Navigation between timers.
Timer activation / deactivation.
Exit from this menu to the main screen
10 Hydronic pre-heaters settings menu
BINAR-5S heater settings menu:
Action of Settings menu keys:
Keys
Action
Navigation through the menu items
Exit from menu to the main screen
Change menu item value
“Settings” menu items:
Twait preheater
Fluid temperature at which the pre-heater switches to standby mode
(heater shuts off and pump continues to operate). When the fluid
temperature drops, the pre-heater exits standby mode (the heater starts
again). The default value for the switch to standby mode is +88 °C.
The temperature for the switch to standby mode can be set in the +20
to +95 °С range.
9

“Settings” menu items:
Warming up
In the additional heater mode, the pre-heater operates with the engine
and maintains the set fluid temperature.
-Additional heater mode is OFF.
Additional heater automatic operation. If the pre-heater is off,
after the vehicle engine starts, the pre-heater will start
Аautomatically. After the engine stops, the pre-heater will shut
off automatically.
If the pre-heater is on, after the vehicle engine starts it will
switch to additional heater mode automatically.
Additional heater manual operation. If the pre-heater is off,
Рafter the vehicle engine starts, the pre-heater will not start
automatically (manual start is required). If the pre-heater is on,
after the vehicle engine starts it will switch to additional heater
mode automatically.
Twait warm up
Additional heater temperature setting. The required temperature value
can be set in the +75 to +95 °С range. The default temperature is +85
°C.
Wait Mode
pump
Setting pump operation in standby mode. In the additional heater
mode, after the heater switches to standby mode, the pre-heater shuts
off and the pump continues to operate. Depending on this setting:
-The pump operates continuously (from the moment of start to
the moment of pre-heater shutoff).
The pump operates simultaneously with the pre-heater and does not
operate in standby mode.
Vehicle
Setting of interior heater activation (provided the relay harness is
connected to the heater).
-The interior heater is not activated while the pre-heater is on.
While the pre-heater is on, the interior heater starts
automatically, depending on the fluid temperature.
Vehicle
Setting of interior heater activation temperature. The required
temperature value can be set in the +30 to + 60 °С range. The default
temperature of relay activation is + 40 °C.
Pump with
engine
Setting of pump activation when the engine starts. The pump,
operating together with the heater, can be used for additional
circulation of coolant during vehicle engine operation. The pump will
activate automatically after the engine starts and will switch off after
engine shutoff.
-The pump will not start.
The pump will start when the engine starts.
10

“Settings” menu items:
Pump type
Pump selection depending on configuration, pre-heater
-Bosch pump
ADVERS pump
Sign channel
Setting of pre-heater control with the alarm channel. (provided the pre-
heater is connected to the alarm system and a free channel is
available).
-Pre-heater control OFF
Control ON.
Fact settings
Reset pre-heater settings to default values.
11

11 Air heaters settings menu
PLANAR air heater settings menu:
Action of Settings menu keys:
Keys
Action
Navigation through the menu items
Exit from this menu to the main screen
Change menu item value
“Settings” menu items:
By T heater
In the “heater Tbased” mode, the “Set temperature” of the
temperature sensor located in the heater is used for operation.
By T panel
In the “control panel T based” mode, the “Set temperature” of the
temperature sensor located in the control panel is used for
operation.
By T air
In the “exterior T based” mode, the “Set temperature” of the
exterior temperature sensor is used for operation.
By power
In the “Power based” mode, the “Set power” is used for operation.
Power value
Heater power value in the 0 to 9 range, where 0 is minimum and 9
is maximum power.
T setpoin
The value at which the heater will switch to standby mode. The
heater will switch from standby mode when the temperature of the
sensor used to control heater operation drops 5 °C below the “Set
temperature” value.
Ventilation
Ventilation mode ON setting
-Ventilation mode OFF. When the heater switches to standby
mode, the air pump will shut off.
Ventilation mode ON. When the heater switches to standby
mode, the air pump will continue to operate in ventilation
mode.
12

12 Parameters settings
This menu is intended for setting control panel parameters.
Action of Parameters menu keys:
Keys
Action
Navigation through the menu items
Change menu item value
Exit from this menu to the main screen
Parameters menu items:
Fading
Setting of indicator lighting time.
By default, the control panel indicator lighting time is 30
seconds. The light duration can be set in the 10 to 120 sec. range
with a 1 sec. step, or to set continuous lighting; in the latter case,
the “-“sign will appear on the display.
During run
Setting of indicator lighting during operation.
-
the indicator is dimmed while the pre-heater is on.
the indicator is constantly lit while the pre-heater is on
Brightness
Setting of indicator light brightness. Indicator light brightness is
set in the 0 to 4 range. The brightness default value is 4.
Short hit start
Setting of start by clicking key for pre-heater/heater start.
-Click –pump/ventilation start.
Press and hold –pre-heater start.
Click –pre-heater start.
Press and hold –pump/ventilation start.
Time correction
Setting clock adjustment. The clock accuracy may vary slightly
due to low temperatures. The required adjustment can be set in
the -59 to +59 seconds per day range. The correction default
time is 0.
Keys lighting
Keys lighting setting.
- keys lighting ON.
- keys lighting OFF.
13

13 Time settings menu
Current time is set and displayed in a 24-hour format.
When the control panel power is shut off, the current
time is set to zero and the day is reset to Monday.
Action of Time menu keys:
Keys
Action
Navigation through the menu items
Change menu item value
Save changes and exit from this menu to the main screen
14 Language settings menu
This menu is intended for interface language selection.
Action of Language menu keys:
Keys
Action
Navigation through the menu items
Confirmation of language selection and exit from this menu to
the main screen
14

15 Software version display menu
In this menu, the information on software versions is
displayed.
- control panel software version;
- product control unit software version;
- Product serial number.
Press any key to exit.
16 Operating Time settings menu
This menu is intended for setting pre-heater
operating time with a 5 minute step. The operating time
setting range depends on the product the control panel is
connected to.
Action of Operating Time menu keys:
Keys
Action
Value editing.
Confirmation of set value and exit from this menu to the main
screen
15

17 Hydronic pre-heater start
Start of pre-heater from the
main screen or from the
temperature sensors screen.
The indicator will appear as
follows. The pre-heater
operating time count will be
started.
Full-screen display of
current coolant temperature
and power supply voltage.
When the pre-heater is
operating, enter the pre-
heater operating time editing
menu.
Economy mode ON / OFF.
(for 14ТС-mini and 14ТС-
10)
Pre-heater shutoff.
16

18 Air heater start
Start of heater from the main
screen or from the
temperature sensors screen.
The indicator will appear as
follows.
Press and hold more then 2
seconds for starting
ventilation* (without
heating).
Temperature sensors display.
When the air-heater is
operating, enter the air-heater
operating time editing menu.
Heater shutoff.
*only for PLANAR
17

19 Malfunctions
Malfunctions occurring during pre-heater operation
are coded and automatically displayed on the control
panel display. For malfunction reset, press any key. The
malfunction codes depend on the product the control
panel is connected to. See malfunction code descriptions
in the product operating manual.
ATTENTION!
Maintenance and repair should only be performed by trained, qualified
personnel!
Acceptance and packing certificate .
PU-27 control panel, serial number _________________
Is manufactured and accepted in accordance with the applicable technical documentation
and found suitable for operation.
Packing performed _____________________ _____________
Surname signature
Production date________________________ Stamp Here QC
Department
Production
ADVERS LLC
Russia, 443068, Samara, ul.
Novo-Sadovaya 106
+7(846)263-07-97
Sales Departments
Company
Rolf Schmiechen
Harwick 12/91
D- 48712 Gescher
+49 (0)2542 9544503
info@planar-deutschland.com
www.planar-deutschland.com
Service
Company
Rolf Schmiechen
Harwick 12/91
D- 48712 Gescher
+49 (0)2542 9544503
service@planar-deutschland.com
www.planar-deutschland.com
18
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