RSI ISUZU SINGLE CAB User manual

ASSEMBLY INSTRUCTIONS
ISUZU SINGLE CAB
LIKE SHARE FOLLOW
PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO INSTALL.

DESCRIPTION QTY EXAMPLE
NUTS
Nyloc Nut M6 56
WASHERS
M6 X 16 42
M6 X 25 10
ASSEMBLY KIT CONTENT (HARDWARE)
DESCRIPTION QTY EXAMPLE
COMPONENTS
REAR END (INC REAR DOOR) 1
ASSEMBLY KIT CONTENT (COMPONENTS)
ASSEMBLY KIT CONTENTS
1
Sealer Foam 1
SEALER
M6 Flat Washer 8
FRONT END 1
ROOF PANEL 1
SIDE PANEL (INC SIDE DOOR) 2
SCREW
M6 X 12 BH Screws / End Caps 4 / 4

CATEGORY TOOLS EXAMPLE
TOOLS
Allen Keys
Flat Spanners
REQUIRED TOOLS
M6 ALLEN KEY
NO. 10 FLAT
ASSEMBLY KIT CONTENTS
WARNING LABELS
Ensure that only the recommended tools are used during the assembly procedure
of the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.
Take note to the symbols indicating possible safety hazards during assembly and to
use the relevant personal protective equipment and safety measures as indicated.
Pinch Hazard Please Keep Hands & Fingers Safe
Heavy Load Please Lift Correctly
Electrical Hazard Please Use Caution
WARNING
!
!
ORIENTATION STICKERS
ORIENTATION FRONT END REAR END
LEFT
RIGHT
2
Torque Wrench FULL SET

ASSEMBLY OF THE RSI SMARTCANOPY
!
1. ONL Y USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ON THE PAGE BEFORE
2. ONL Y USE THE HARDW ARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE
3. HANDLE ALL RSI SMARTCANOPY COMPONENTS WITH CARE UPON UNPACKING
4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTCANOPY COMPONENTS ON A ROUGH SURFACE
5. NEVER USE ACETONE ON P AINTWORK
3
STEP
ONE
1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS
ACCOUNTED FOR AS INDICATED ON PAGE BEFORE.
2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO
ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED.
3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGE
TO RSI SMARTCANOPY DURING ASSEMBLY.
STEP
TWO
1. PLACE BACK FLANGE UPSIDE DOWN ON WORK TABLE
2. REMOVE WHITE TAPE OFF THE SEALER FOAM
3. PASTE SEALER FOAM ON THE INNER EDGES OF THE COMPLETE FLANGE THEN PASTE SEALER FOAM
ON OUTER EDGES OF THE COMPLETE FLANGE
4. DO THE ABOVE FOR BOTH, FRONT AND REAR FLANGES
Ensure some of the sealing tape is left loose for fitment purposes
Edges where foam seal tape needs application
Edges where foam seal tape needs application

ASSEMBLY OF THE RSI SMARTCANOPY
4
STEP
THREE
1. PLACE THE ROOF UPSIDE DOWN ON A PROTECTED SURFACE TO PREVENT DAMAGING THE PAINT.
2. LOCATE BOTH SIDE PANELS AND PLACE THEM EITHER SIDE OF THE ROOF AS INDICATED (PLEASE NOTE
THAT THE BLUE STICKERS MUST BE ORIENTATED TO THE ONE SIDE OF THE RSI SMARTCANOPY AND THE
RED STICKERS TO THE OTHER)
3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
STEP
FOUR
1. INSERT THE SIDE PANEL TABS ALONG THEIR TOP EDGE INTO THE SLOTS ON THE ROOF PANEL.
2. THE SIDE PANEL WILL HAVE TO BE INSERTED INTO THE SLOTS AT AN ANGLE TO ALLOW THE BOLTS
ON THE ROOF PANEL TO COME THROUGH THE HOLES CUT IN THE SIDE PANEL, PLEASE REFER TO THE
BELOW PICTURES. (REPEAT FOR THE OTHER SIDE)
3. ENSURE THAT BOTH SIDE PANELS ARE CORRECTLY ORIENTATED. (RED FOR THE FRONT END & BLUE
FOR REAR)
4. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
5. USE M6 X 25 FLAT WASHERS & M6 NYLOC NUTS TO FASTEN THE SIDE PANELS TO THE ROOF
PANEL AS DEPICTED BELOW.

ASSEMBLY OF THE RSI SMARTCANOPY
5
STEP
FIVE
1. ALIGN THE FRONT END TO THE SIDE PANEL & ROOF ASSEMBLY, THE FL, FR RED ORIENTATION STICKERS
SHOULD BE ON THE SAME SIDE.
2. USING M6 NYLOC NUTS & M6 X 16 FLAT WASHERS FASTEN BOTH TOP CORNERS & MIDDLE
POINTS LOOSELY.
3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
STEP
SIX
1. ALIGN THE REAR END TO THE SIDE PANEL & ROOF ASSEMBLY, THE RL, RR BLUE ORIENTATION STICKERS
SHOULD BE ON THE SAME SIDE.
2. USING M6 NYLOC NUTS & M6 X 16 FLAT WASHERS FASTEN BOTH TOP CORNERS & MIDDLE
POINTS LOOSELY.
3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

ASSEMBLY OF THE RSI SMARTCANOPY
6
STEP
SEVEN
1. PLACE THE M6 X 16 FLAT WASHERS ON ALL THE REMAINING STUDS ON BOTH THE FRONT &
REAR JOINS.
2. LOOSELY FASTEN M6 NYLOC NUTS ONTO ALL THE JOINING STUDS ON BOTH THE FRONT & REAR ENDS.
3. USING A M6 BUTTON HEAD SCREWS, M6 X 16 FLAT WASHERS & M6 NYLOC NUTS, FASTEN THE FOUR
BOTTOM CORNERS AS DEPICTED BELOW, ENSURE THAT THE SIDE PANEL AND FRONT/REAR END
ARE ALIGNED FLUSH.
4. USING A NO. 10 FLAT SPANNER, TIGHTEN ALL REMAINING JOINING STUDS FOR BOTH THE FRONT
& REAR ENDS.
STEP
EIGHT 1. REMOVE THE ADHESIVE BACKING ON THE BLUE/GREEN TAPE ON THE D-RUBBER.
2. APPLY A VERY SMALL AMOUNT OF SUPER GLUE ON THE EDGE.
Cut it flush with the edge
NOTE: ADD END CAP TO NYLOC NUT
REPEAT THIS STEP IN ALL 4 CORNERS OF THE RSI SMARTCANOPY.

ASSEMBLY OF THE RSI SMARTCANOPY
7
STEP
EIGHT 3. APPLY THE D-RUBBER WITH A SMALL OVER HANG, MAKE SURE THE CORNER WHERE THE GLUE IS
APPLIED IS STUCK DOWN PROPERLY BEFORE MOVING ON.
STEP
EIGHT 4. REMOVE THE ADHESIVE BACKING ON THE D-RUBBER PROGRESSIVELY AS YOU START TO STICK DOWN THE
RUBBER ONTO THE RSI SMARTCANOPY FOLLOWING THE EDGE ALL THE WAY ROUND.
When sticking the rubber on the front part of the canopy, when edges start to lift, stick it back down to the canopy using a very small amount of glue

ASSEMBLY OF THE RSI SMARTCANOPY
8
RSISMARTCANOPY SMARTCANOPY
DBN 031 700 5925 CPT 021 981 2301
JHB 011 974 0370
THANK YOU FOR PURCHASING A RSI SMARTCANOPY.
SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US
STEP
EIGHT 5. CUT THE OVERHANG ON THE D-RUBBER SHORTER, BE SURE TO LEAVE SOME OVER HANG IN ORDER
TO HELP SEAL THE REAR.