RSI XL TOOLBOX TUV SPEC User manual

ASSEMBLY INSTRUCTIONS
LIKE SHARE FOLLOW
PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO INSTALL.
XL TOOLBOX TUV SPEC

WARNINGS:
2.Only use the recommended components.
ASSEMBLY START UP
1
1.Only use the recommended attachment brackets for the XL SMARTBOX. !
PRECAUTIONS:
!
1.Please work with caution.
2.Be careful not to damage any of the paintwork.
3.Never use any harmful chemicals on paintwork, such as ACETONE.
4.Please inspect all components.
5.Make sure all components are free of any form of damage.
ASSEMBLY KITS PROVIDED:
1.XL Top to Bottom Mounting kit.
2.Feet Mounting kit.
3.Top Tray Mounting kit.
4.Top Drawer Mounting kit.
ASSEMBLY KITS PROVIDED
READ CAREFULLY BEFORE STARTING TO ASSEMBLE THE
RSI XL SMARTBOX

CATEGORY TOOLS EXAMPLE
TOOLS
Allen Keys
Flat Spanners
REQUIRED TOOLS
FULL SET
NO.13,17,19
ASSEMBLY KIT TOOLS
WARNING LABELS
Ensure that only the recommended tools are used during the assembly procedure
of the RSI SMARTBOX to avoid damaging the RSI SMARTBOX.
Take note to the symbols indicating possible safety hazards during assembly and to
use the relevant personal protective equipment and safety measures as indicated.
Pinch Hazard Please Keep Hands & Fingers Safe
Heavy Load Please Lift Correctly
Electrical Hazard Please Use Caution
WARNING
!
!
2
Torque Wrench

ASSEMBLY OF THE RSI SMARTBOX
!
1. ONL Y USE THE RECOMMENDED TOOLS AS INDICATED IN THE ASSEMBLY GUIDE ON THE PAGE BEFORE.
2. ONL Y USE THE HARDW ARE PROVIDED IN THE ASSEMBLY KITS.
3. HANDLE ALL RSI SMARTBOX COMPONENTS WITH CARE UPON UNPACKING.
4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTBOX COMPONENTS ON A ROUGH SURFACE
5. NEVER USE ACETONE ON PAINTWORK
3
STEP
ONE
1. UNSCREW THE TOP ASSEMBLY FROM THE BOTTOM ASSEMBLY.
2. KEEP HARDWARE SAFE ASSIDE AS YOU WILL BE FASTENING THE TOP TO BOTTOM AGAIN AT THE END, USING THE SAME HARDWARE.
WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGE
TO RSI SMARTBOX DURING ASSEMBLY.
STEP
TWO
1. REMOVE THE BOTTOM HALF AND TURN RIGHT SIDE UP.
2. PLEASE ENSURE TO PLACE ALL COMPONENTS ON PROTECTED SURFACES.
3. HANDLE ALL COMPONENTS WITH CARE.
M8 button heads,M8 Flat Washers and M8 Nyloc nuts all round.

ASSEMBLY OF THE RSI SMARTBOX
4
STEP
THREE
1. ATTACH THE SMALL MOUNTING LEGS TO THE INNER LEG MOUNTING POSITIONS.
2. PLEASE ENSURE THAT THE CORRECT HARDWARE ITEMS ARE USED.
3. HANDLE ALL COMPONENTS WITH CARE.
4. HAND TIGHTEN THESE FIXINGS,AS YOU MIGHT NEED TO ADJUST THE HEIGHT FOR FITMENT.
STEP
FOUR
1. ATTACH THE MEDIUM MOUNTING LEGS TO THE SHALLOWER SIDE OF THE BOTTOM ASSEMBLY.
2. PLEASE ENSURE TO USE THE CORRECT HARDWARE ITEMS.
3. PLEASE HANDLE ALL COMPONENTS WITH CARE.
M10 Nyloc Nuts.
M10 Flat Washers.
M10 x 20 Set Screws and M10 Flat washers pushed through from the inside.
Kit Items Required:
1. 16 x M10 Flat Washers.
2. 8 x M10 Nyloc Nuts.
3. 8 x M10 x 20 Set Screws.
4. 2 x Small Mounting Legs.
M10 X 20 Set Screws.
M10 Flat Washers.
M10 Flat Washers.
M10 Nyloc Nuts.
Kit Items Required:
1. 8 x M10 x 20 Set Screws.
2. 8 x M10 Nyloc Nuts.
3. 16 x M10 Flat Washers.
4. 2 x Medium Mounting Legs.

ASSEMBLY OF THE RSI SMARTBOX
5
STEP
FIVE
1. ATTACH THE LARGE MOUNTING LEGS TO THE MEDIUM MOUNTING LEGS.
2. ONLY HAND TIGHTEN THE FIXINGS, AS YOU MIGHT NEED TO ADJUST THE HEIGHT OF THESE LEGS ONCE
FITMENT IS BEING DONE.
3. PLEASE ENSURE THAT THE CORRECT HARDWARE ITEMS ARE USED.
4. HANDLE ALL COMPONENTS WITH CARE.
STEP
SIX
1. LOWER THE DRAWER SET INTO ITS LOCATING HOLES.
2. LIFT WITH CAUTION AS THESE ITEMS ARE HEAVY.
3. HANDLE ALL OF THESE COMPONENTS WITH CARE.
4. FASTEN THE DRAWER SET SUFFICIENTLY.
Kit Items Required:
1. 16 x M10 Flat Washers.
2. 8 x M10 Nyloc Nuts.
3. 8 x M10 x 20 Set Screws.
4. 2 x LARGE Mounting Legs.
M10 X 20 Set Screws.
M10 Flat Washers.
M10 Flat Washers.
M10 Nyloc Nuts.
Pop Rivet Flat brackets to Drawer Sets.
Locating Holes For Drawer Sets.
Set Srews Are Welded In Place On Drawer Sets.
Pop Rivet Flat brackets to Drawer Sets.
Pop Rivet Flat brackets to Drawer Sets.
Kit Items Required:
1. 8 x M8 Nyloc Nuts.
2. 8 x M8 Flat Washers.
3. 2 x Flat Brackets.
4. 4 x Pop Rivets.
STEP
SIX
1. ENSURE TO POP RIVET THE TWO DRAWER SETS TOGETHER USING 2 X
FLAT BRACKETS.

ASSEMBLY OF THE RSI SMARTBOX
STEP
SEVEN
1. SECURE THE DRAWER SETS TO THE BASE BY FASTENING THEM AT THE REAR.
2. PLEASE ENSURE TO USE CORRECT HARDWARE.
3. BE CAREFUL NOT TO STRIP ANY OF THE REV NUTS.
M6 X 16 Button Head Screw With M6 x 16 Fender Washer Fasten into M6 Rev Nut.
Kit Items Required:
1. 4 x M6 x 16 Button Head Screws.
2. 4 x M6 x 16 Fender Washers.
6
STEP
EIGHT
1. FASTEN THE TOP TRAY TO THE DRAWER SETS USING THE CORRECT
HARDWARE.
2. HANDLE COMPONENTS WITH CARE.
3. USE M6 X 16 BUTTON HEAD SCREWS AND M6 FLAT WASHERS.
4. FASTEN THE FIXING INTO THE M6 REV NUTS ON THE TOPS OF THE DRAWER SET.
M6 Flat Washers.
M6 x 16 Button Head Screws.
Kit Items Required:
1. 8 x M6x16 Button Head Screws.
2. 8 x M6 Flat Washers.

ASSEMBLY OF THE RSI SMARTBOX
7
STEP
EIGHT
1. FASTEN THE TOP ASSEMBLY TO THE BOTTOM ASSEMBLY USING THE SAME HARDWARE
IN STEP 1 WHEN THE TOP AND BOTTOM WAS SEPARATED.
M8 button heads,M8 Flat Washers and M8 Nyloc nuts all round.
RSISMARTCANOPY SMARTCANOPY
DBN 031 700 5925 CPT 021 981 2301
JHB 011 974 0370
THANK YOU FOR PURCHASING A RSI SMARTCANOPY.
SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US