RTK CB10736POP1 User manual

SmartAlarm Instruction Manual Rev 2
Page 1 of 115
Warning
The SmartAlarm Annunciator described herein operates on a logic voltage of
24VDC and as standard 24VDC is used for the field contact supply voltage.
Internal or external power supplies using higher voltage AC/DC primary
sources and optional high voltage field contact voltages may be present.
If this is the case please ensure the necessary precautions are taken.
REV
DATED
DESCRIPTION
AUTHOR
APPROVED
0
28-08-13
First Issue
P. Cartmell
A. Ibbetson
1
04-09-13
Added details for Watchdog LED1 & 2
A Ibbetson
P. Cartmell
2
06-09-13
Updated field contact supply options
A Ibbetson
D Fishkin
SmartAlarm Alarm Annunciator

SmartAlarm Instruction Manual Rev 2
Page 2 of 115
Annunciator Model Code Definition .........................................................6
SECTION 1 - INTRODUCTION....................................................................8
General ............................................................................................................................. 8
Available Versions ............................................................................................................ 8
Card Locations.................................................................................................................. 9
Common Services Card.................................................................................................. 10
Alarm Cards (8 Channel)................................................................................................ 10
Pluggable LED’s ............................................................................................................. 11
Input Isolation.................................................................................................................. 12
Bi-Polar Inputs ................................................................................................................ 12
Standard Input Version................................................................................................... 12
Optional Powered Input Versions ................................................................................... 12
Integral Pushbuttons....................................................................................................... 12
Customer Terminals........................................................................................................ 12
Terminals For Use With External Pushbutton Inputs...................................................... 13
Internal Audible Alarm..................................................................................................... 14
HNA & HNB Horn Relays................................................................................................ 15
GPA & GPB Common Alarm Group Relays ................................................................... 15
WD Watchdog Relay....................................................................................................... 16
Watchdog Monitoring LED’s ........................................................................................... 17
Standard Mode - LED indication..................................................................................... 17
Diagnostic / Program mode -.......................................................................................... 18
Dynamic Contact Status ................................................................................................. 18
Diagnostic / Program mode - Manually changing the input type.................................... 19
Diagnostic / Program mode - Communication Monitoring.............................................. 20
Programmable Features ................................................................................................. 21
Film Legends .................................................................................................................. 22
Window Numbering System............................................................................................ 23
USB Programming Port .................................................................................................. 24
SECTION 2 –PRIMARY POWER .............................................................25
Primary Power –PS1...................................................................................................... 25
SECTION 3 –AUX POWER (Future).......................................................26
Aux Power –PS2............................................................................................................ 26
SECTION 4 –SIGNAL INPUT TYPES ......................................................27
Internally Powered 24VDC Signal Inputs........................................................................ 27
Signal Supply Fuse Location and FCV Link Details ....................................................... 28
24 or 48 VDC/AC Customer Powered Inputs ................................................................. 29
Alternative Connection Method....................................................................................... 29
Signal Supply Fuse Location and FCV Link Details ....................................................... 30
125VDC/AC or 250VDC/AC Customer Powered Inputs................................................. 31
Alternative Connection Method....................................................................................... 31
Signal Supply Fuse Location and FCV Link Details ....................................................... 32
SECTION 5 –HORN RELAYS ..................................................................33
HNA & HNB Horn Relays................................................................................................ 33
SECTION 6 - COMMON ALARM GROUP RELAYS.................................34
GPA & GPB Group Relays ............................................................................................. 34
SECTION 7 - REMOTE PUSHBUTTON INPUTS......................................35
Pushbutton Functions ..................................................................................................... 35
Group Inhibit Function..................................................................................................... 36
Sleep Mode Function...................................................................................................... 37
SECTION 8 - INDIVIDUAL CHANNEL REPEAT RELAYS .......................38

SmartAlarm Instruction Manual Rev 2
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Input Follower ................................................................................................................. 38
Logic Follower................................................................................................................. 38
Display Follower.............................................................................................................. 38
Contact Rating ................................................................................................................ 38
SECTION 9 - TYPICAL SMARTALARM REAR VIEW..............................39
SECTION 10 - INSTALLATION.................................................................40
Unpacking....................................................................................................................... 40
Mounting ......................................................................................................................... 40
Dimensions for panel mounting versions........................................................................ 40
19” Rack Mounting.......................................................................................................... 41
Wall Mounting ................................................................................................................. 41
Floor Standing................................................................................................................. 41
SECTION 11 - SOFTWARE INSTALLATION............................................42
SECTION 12 –AUTO DETECT HARDWARE..........................................44
SECTION 13 –IMPORT CSV FILE ...........................................................45
Open Configuration......................................................................................................... 45
SECTION 14 –EXPORT CSV FILE...........................................................46
Save Configuration ......................................................................................................... 46
SECTION 15 –CREATE A NEW SYSTEM...............................................47
SECTION 16 –SYSTEM SETTINGS.........................................................48
Auto Detect ..................................................................................................................... 48
View ................................................................................................................................ 49
Advanced........................................................................................................................ 49
Front View of Annunciator............................................................................................... 49
Tools ............................................................................................................................... 50
Send Settings.................................................................................................................. 50
Receive Settings............................................................................................................. 50
Restore Default Settings................................................................................................. 50
Diagnostics ..................................................................................................................... 51
Set Structure................................................................................................................... 51
Scan Unit......................................................................................................................... 51
Test Tools ....................................................................................................................... 51
General Tab.................................................................................................................... 52
Plant Name ..................................................................................................................... 52
Description...................................................................................................................... 52
Tag No. ........................................................................................................................... 53
Serial No. ........................................................................................................................ 53
Address Offset ................................................................................................................ 53
Sleep Without Indication................................................................................................. 53
CS Relays (Common Service Relays)............................................................................ 54
Horn A - HNA.................................................................................................................. 54
Horn B - HNB.................................................................................................................. 55
Group A - GPA................................................................................................................ 55
Group B - GPB................................................................................................................ 55
Optional Settings............................................................................................................. 55
Assigning Relays to Groups ........................................................................................... 55
Reflash Function............................................................................................................. 56
Disable in System Test................................................................................................... 56
Disable in Sleep Mode.................................................................................................... 56
Reflash Pulse Length...................................................................................................... 56
Alternative Functions for any Relay................................................................................ 56
Local Pushbuttons .......................................................................................................... 57
Remote Pushbuttons ...................................................................................................... 58
Inhibit Function................................................................................................................ 59

SmartAlarm Instruction Manual Rev 2
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Assigning Channel to Inhibit Groups .............................................................................. 59
Assigning a Remote Pushbutton Input to Inhibit............................................................. 60
Sleep Mode..................................................................................................................... 61
Assigning a Remote Pushbutton Input to Sleep Mode................................................... 61
Common Relay Operating In Sleep Mode...................................................................... 63
Inhibiting Common Relays During Sleep Mode.............................................................. 63
Sleep Mode Heartbeat.................................................................................................... 64
Disabling Sleep Mode Heartbeat.................................................................................... 64
Horn ................................................................................................................................ 64
Auto Acknowledge .......................................................................................................... 66
Auto Silence.................................................................................................................... 67
Groups ............................................................................................................................ 68
Group Types ................................................................................................................... 68
First-Up Group ................................................................................................................ 68
Input Group..................................................................................................................... 68
Audible Group................................................................................................................. 69
Ring back Audible Group................................................................................................ 69
Grouping Example .......................................................................................................... 70
........................................................................................................................................ 70
........................................................................................................................................ 70
........................................................................................................................................ 71
........................................................................................................................................ 71
Comm’s ........................................................................................................................... 72
SECTION 17 –INDIVIDUAL CHANNEL SETTINGS.................................73
Configuring Individual Channels..................................................................................... 73
Configuring Selective channels ...................................................................................... 73
Configuring Multiple channels......................................................................................... 73
Channel........................................................................................................................... 74
Alarm Legend.................................................................................................................. 74
Manual Inhibit.................................................................................................................. 74
Group Inhibit ................................................................................................................... 74
Auto Shelving.................................................................................................................. 75
Input................................................................................................................................ 76
Contact Type................................................................................................................... 76
Delay Timers................................................................................................................... 76
Abnormal Delay (mS)...................................................................................................... 76
Normal Delay (mS) ......................................................................................................... 76
Remote............................................................................................................................ 77
Relay............................................................................................................................... 78
Coil Status....................................................................................................................... 78
Relay Function................................................................................................................ 78
Abnormal Delay .............................................................................................................. 79
Normal Delay .................................................................................................................. 79
Sequence........................................................................................................................ 80
ISA Sequences ............................................................................................................... 80
PB Groups ...................................................................................................................... 81
Global Pushbutton Group ............................................................................................... 81
Multiple Pushbutton Groups ........................................................................................... 81
Groups ............................................................................................................................ 82
SECTION 18 –ALARM SEQUENCES......................................................83
ISA A –Automatic Reset –Lock In................................................................................. 85
ISA A-1-2 –Automatic Reset –Silence Pushbutton Interlock........................................ 86
ISA A-4 –Automatic Reset –Non Lock In...................................................................... 87
ISA A-4-5 –Automatic Reset –No Flashing................................................................... 88
ISA A-4-5-6 –Status....................................................................................................... 89
ISA A-5 –Automatic Reset –No Flash........................................................................... 91
ISA M –Manual Reset –Lock In.................................................................................... 92
ISA M-1-2 –Manual Reset –Silence Pushbutton Interlock............................................ 93
ISA R –Ringback............................................................................................................ 94

SmartAlarm Instruction Manual Rev 2
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ISA F1A-1 –Automatic Reset First Up ........................................................................... 95
ISA F2M-1 –Manual Reset First Up............................................................................... 96
ISA F2A-1 –Automatic Reset First Up ........................................................................... 97
ISA F3A –Automatic Reset First Up .............................................................................. 98
ISA F3A-3 –First Out Reset Interlock .......................................................................... 100
ISA F3M –Manual Reset First Out............................................................................... 100
ISA F3M-1-2 –Manual Reset First Out with Silence Interlock ..................................... 100
SECTION 19 –COMMUNICATIONS.......................................................101
Connection Details........................................................................................................ 101
Port 1 Connection Details –Smart Alarm..................................................................... 101
MODBUS RTU.............................................................................................................. 102
Modbus Slave –Standard Communications................................................................. 104
Read Coil Status –Function 01 –Read Request –Master.......................................... 104
Read Coil Status –Function 01 –Read Response - Slave.......................................... 104
Read Status –Function 03 –Read Request –Master................................................. 105
Read Status –Function 03 –Read Response - Slave................................................ 105
Write Multiple Coils –Function 15 - Read Request –Master....................................... 107
Write Multiple Coils –Function 15 –Read Response - Slave...................................... 107
SECTION 20 - SPECIFICATIONS...........................................................108
Primary power supply ................................................................................................... 108
Aux power supplies (Future)......................................................................................... 108
Quiescent current.......................................................................................................... 108
Signal Inputs ................................................................................................................. 108
Input response time ...................................................................................................... 108
First-Up discrimination.................................................................................................. 108
Individual channel repeat relays ................................................................................... 109
HNA & HNB Horn Relays.............................................................................................. 109
GPA & GPB Common Alarm Group Relays ................................................................. 109
Audible alarms .............................................................................................................. 109
Communications ........................................................................................................... 109
Environmental Specifications........................................................................................ 110
Temperature ................................................................................................................. 110
Protection...................................................................................................................... 110
Radiated RFI Immunity................................................................................................. 110
Conducted RFI Immunity.............................................................................................. 110
Radiated Emissions ...................................................................................................... 110
Conducted Emissions ................................................................................................... 110
Radiated Power Frequency Magnetic Field.................................................................. 110
ESD Effects................................................................................................................... 110
Dielectric Withstand ...................................................................................................... 110
Surge Withstand –Oscillatory ...................................................................................... 110
Electrical Fast Transient/Burst Immunity...................................................................... 110
Surge Immunity............................................................................................................. 110
LVD............................................................................................................................... 110
SECTION 21- SPARE PARTS LIST........................................................112
Common Services Card................................................................................................ 112
Standard (8) Channel Alarm Card ................................................................................ 112
Spare LED assemblies ................................................................................................. 112
SECTION 22 - SERVICING .....................................................................113
Module Removal........................................................................................................... 113
SECTION 23 –CONTACT.......................................................................114
Procedures for Factory Repair and Return Warranty................................................... 114
RMA FORM .................................................................................................................. 115

SmartAlarm Instruction Manual Rev 2
Page 6 of 115
Annunciator Model Code Definition
Model No
SM
SmartAlarm
Type
A
Standard Annunciator
B
8 Way Basic Annunciator
C
Future
Alarm Ways
08
08 Way
16
16 Way
24
24 Way
Individual Channel Repeat Relays
X
No Individual Channel Repeat Relays Fitted
R
Individual Channel Repeat Relay Fitted
Primary Supply –Internal PSU-1
A
Universal Input 85-263VAC & 88-360VDC
OR as an option which must be specified at time of order
D
18-58VDC (Must Be Specified At Time Of Order)
Aux Supply –Internal PSU-2 (Future)
X
Not Fitted
A
Universal Input 85-263VAC or 88-360VDC
OR as an option which must be specified at time of order
D
18-58VDC (Must Be Specified At Time Of Order)
Field Contact (Signal Supply) Internal / External
A
Int Generated 24VDC / Ext Supplied 24VAC/DC & 125VAC/DC (Future)
B
Int Generated 48VDC / Ext Supplied 48VAC/DC & 250VACVDC (Future)
C
Int Generated 125VDC / Ext Supplied 24VAC/DC & 125VAC/DC (Future)
D
Int Generated None / Ext Supplied 24VAC/DC & 125VAC/DC
E
Int Generated None / Ext Supplied 48VAC/DC & 125VAC/DC (Future)
F
24VDC / 24 VDC/VAC (Special)
G
24VDC / 48 VDC/VAC
H
24VDC / 125 VDC/VAC
I
Not Fitted / 24 VDC/VAC (Special)
J
Not Fitted / 48 VDC/VAC (Special)
K
Not Fitted / 125 VDC/VAC (Special)
L
Not Fitted / 250 VDC/VAC
LED Colour
R
Red
Y
Yellow
G
Green
B
Blue

SmartAlarm Instruction Manual Rev 2
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W
White
I
Intermixed
Communications
X
Not Fitted
S
RS485 Serial Communications Fitted
Time Stamping (Future)
X
Not Fitted
T
Time Stamping Fitted
Ethernet (Future)
X
Not Fitted
I
IEC61850 Fitted
D
DNP3 Fitted
Tropicalisation
X
Not Fitted
C
Tropicalised
IP Rating
4
IP40 Rated
5
Optional IP54
Special Options
X
Not Fitted
(Future)- Indicates not currently available but scheduled as future option

SmartAlarm Instruction Manual Rev 2
Page 8 of 115
SECTION 1 - INTRODUCTION
General
The SmartAlarm is a panel mounting alarm annunciator used to inform the
operator that a process has gone beyond set limits using visual and audible
alarms.
Test
Mute
Ack
Reset
PSU
WD
12
RTK SmartAlarm
Isolate Live Voltage before access
!
1
2
3
4
5
6
7
8
The system comprises the following key elements
1 x Face plate.
Laser printed film legend sheet/sheets.
1 x DIN sized flush mounting cabinet.
1 x Rear mounting motherboard complete with customer terminals.
1 x Common Services Card.
** x 8 Channel alarm card / cards (** qty depends on annunciator
size).
Available Versions
8, 16 or 24 Way versions are available using industry standard DIN Size
enclosures.

SmartAlarm Instruction Manual Rev 2
Page 9 of 115
Card Locations
Four screws are provided on the face plate of the annunciator to allow access
to the internal cards.
Test
Mute
Ack
Reset
PSU
WD
12
RTK SmartAlarm
Isolate Live Voltage before access
!
1
2
3
4
5
6
7
8
FACEPLATE RETAINING
SCREWS (x 4)
FACEPLATE RETAINING
SCREWS (x 4)
USING SCREW DRIVER
LEVER FACE PLATE HERE
Once the Faceplate has been undone access is available to the two types of
card used within the SmartAlarm.
ALARM CARD
COMMON
SERVICES
CARD

SmartAlarm Instruction Manual Rev 2
Page 10 of 115
Common Services Card
The Common Services Card is located in the right hand card slot of the
enclosure, (Position 0), when viewed from the front.
As Common Service cards can be powered from 85-263VAC/DC or 88
to 360VDC for safety reasons please ensure the supply is fully isolated
before removing the associated card.
Alarm Cards (8 Channel)
Alarm cards are located to the left of the Common Service card.
On 16 and 24 way versions multiple alarm cards are used.
The alarm cards are interchangeable however as the associated
configuration settings are stored on the individual cards if a card is
placed in the incorrect slot the setting may not match the monitored
process.
The Common Services card and Alarm card are polarised to prevent
insertion into the incorrect card slot.