RUSTICA STRUT HANGER User manual

STRUT HANGER
INSTALLATION INSTRUCTIONS

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STRUT HANGER Recommended Tools
STRUT HANGER Specifications
3”
1-15/16”
4-5/8”
1-1/8”
1-1/2”
14”12-3/4”
Drill with 1/8”, 1/4”,
and 1/2” Drill Bits,
1-1/8” Forstner Bit
or 1-1/8” Spade Bit,
and Phillips Bit
9/16” and 5/8”
Combination
Wrench
Socket Wrench
with 9/16” and 5/8”
Sockets
Level Tape Measure

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STRUT HANGER Parts
Use teamwork. We recommend two people for this build.
PARTS
A. Hanger Assembly
B. Lag Screw
C. Phillips Screw
D. Whole Plug &
Adhesive Strip
E. 1” Washer
F. Hex Nut
G. End Bracket
H. Center Spacer
Bracket
I. Door Guide
J. Soft Stop
K. Anti-Jump Bracket
L. Track
E.
B. C.
H.
G.
D.
I. L.
J. K.
A.
F.

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STRUT HANGER Assembly Instructions
Figure 1
XX
XX
2-3/4”2-3/4”
4-7/164-7/16””
7-15/167-15/16””
DoorDoor TTopop
Door FDoor Frontront
NOTE:
Doors using Floor Mount Door Guides
will have a groove on the bottom edge.
Ensure this groove is on the bottom
when hanging the door.
1. Lay the door with the front facing up on a flat,
level surface.
2. Measure 2-3/4” from the edge of the door and
draw a line parallel to the door edge about 7-1/2
inches in length (Figure 1).
3. Measure 4-7/16” from the top of the door. Using a
pencil, mark the top hanger hole on the vertical
line (Figure 1).
4. Measure 7-15/16” from the top of the door. Mark
the bottom hanger hole on the vertical line
(Figure 1).
5. Repeat steps 2-4 for the opposite end of the
door. Set the hangers aside.
HANGER INSTALLATION

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STRUT HANGER Assembly Instructions
Figure 5
Door Front
Door Back Door Front
Figure 2
Figure 3 Figure 4
6. Drill two pilot holes all the way through the door for
each hanger using a drill with an 1/8” drill bit (Figure 2).
7. Turn the door over. Using a 1-1/8” Forstner bit*, drill a
1/2” deep hole into each pilot hole (Figure 3).
*A 1-1/8” Spade bit may be used in place of a Forstner bit.
8. Turn the door over,
returning it to the face-up
position. Drill all the way
through the pilot holes
using a drill with a 1/2”
drill bit (Figure 4).
9. Install the hangers to the front of the door using hex
nuts and washers (provided) (Figure 5).

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STRUT HANGER Installation Instructions
2-1/4”
Door Height
1/2”
Figure 2
Figure 1
Door
Door
edge
Bracket
interior
angle
1. To determine where the track should be installed,
first measure the height of the door, then add
2-3/4” to the door height. 1/2” will be for the
clearance between the bottom edge of the door
and the floor. 2-1/4” will be from the top edge of
the door to the center of the track (Figure 1).
2. Using a level and a pencil, make a line above
the doorway.
3. The interior angle of the bracket should be in
line with the edge of the door. This is individual
preference and will depend on how far beyond the
doorway the door will overlap. Draw a vertical line
where the door will hang in the closed position
(Figure 2).
4. Position an end bracket so the interior angle of the
bracket is in line with the vertical line and the line
above the door is centered in the top hole of the
bracket (Figure 2). Using a pencil, mark the position
of both top and bottom holes.
FIRST THINGS FIRST
Check to see if the floor below the track area is level. If the floor rises more than 1/2” the door may rub or
not slide open completely. If the floor is not level, measure from the highest point of the floor surface to the
recommended track placement and adjust track placement accordingly.
Ensure the track will be installed onto wall studs. If wall studs are not lining up with the installation a header will
be required to provide the necessary strength and stability for the track and door.
TRACK & DOOR INSTALLATION

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STRUT HANGER Installation Instructions
Figure 3
Figure 4
Figure 5
5. Drill out the marked holes using a drill with a
1/4” drill bit (Figure 3).
6. Attach the end bracket using two lag screws
(provided) using a socket wrench with 9/16”
socket (Figure 4).
7. Measure and drill holes for center spacer
brackets along the line drawn above the
doorway (Figure 5).
NOTE:
Ensure all spacer brackets are located on
a wall stud. If studs don’t align with the
installation, a header will be required.

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STRUT HANGER Installation Instructions
Figure 10
Figure 6
Figure 7
Figure 8
Figure 9
8. Install center spacer brackets using lag screws
(provided) (Figure 6).
9. Install the track at an angle, inserting the end
of the track into the end bracket and laying
the track in the groove of the center spacer
brackets (Figure 7).
10. Slide the remaining end bracket onto the end
of the track. Mark the holes for the end bracket
using a pencil (Figure 8). Set the bracket aside.
11 Drill out the marked holes using a drill with a
1/4” drill bit (Figure 9).
12. Install the end bracket using two lag screws
(provided) (Figure 10).
NOTE:
Ensure the notched side of the track is
facing up with the taller side facing out.

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STRUT HANGER Installation Instructions
Figure 11
Figure 12
Figure 13
13. Install hole plugs over the end bracket screws
(Figure 11).
14. Install the soft stop (Figure 12).
15. Hang the door (Figure 13).

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STRUT HANGER Installation Instructions
Figure 14
Figure 15
Figure 16
16. With the door in the closed position, ensure the
door is hanging straight using a bubble level.
17. Position the Door Guide part way into the
groove in the bottom of the door (Figure 14).
21. Place the anti-jump bracket on the door side,
moving the bracket up until it is between 1/8”
and 1/16” from the bottom edge of the rail.
Mark the placement with a pencil.
22. Install the bracket to the door edge with 2
phillips screws (provided) using a drill with a
phillips bit (Figure 16).
23. Repeat steps 21 and 22 for the opposite end
of the door.
18. Install the Door Guide using a 1” phillips screw
(provided) and a drill with a phillips bit.
19. Slide the door toward the open position until
the other side of the Door Guide is exposed.
20. Install the second 1” phillips screw (provided)
using a drill with a phillips bit (Figure 15).
DOOR GUIDE INSTALLATION
ANTI-JUMP GUIDE INSTALLATION
SUGGESTION:
Use double stick tape on the bottom of the
door guide to hold the guide in place.
SUGGESTION:
Use double stick tape on the back of the anti-
jump bracket to hold it in place on the door.

WE LOVE WHAT YOU’RE
DOING WITH THE PLACE
CONGRATULATIONS ON YOUR DECISION TO BRING HOME
AN AMERICAN MADE PRODUCT OF THE HIGHEST QUALITY. WE HOPE
YOUR STRUT HANGER BRINGS ART AND FUNCTION INTO YOUR LIFE.
1-800-891-8312
[email protected]
www.Rustica.com
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U.S.A.