Ryobi RY52004A Quick setup guide

TP30 GAS PRUNER
REPAIR SHEET
MODEL NUMBER
RY52004A

2
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A
1
2
1
3
4
5
6
7
8
9
10
11
12
1
22
2
1
21
19
14
13
20
16
17
18
15
28
27
26
25
24
23
29
31
30

3
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A
PARTS LIST
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding
your GAS PRUNER or when ordering replacement parts.
KEY PART
NO. NUMBER DESCRIPTION QTY
1 82589 * SCREW (10-14 X 1 in. T.F. TRUSS HD.) .........................................................................................................................9
2 985382001 HANDLE ASSEMBLY ......................................................................................................................................................1
3 PS06258 TRIGGER LOCK ..............................................................................................................................................................1
4 PS06259 TRIGGER .........................................................................................................................................................................1
5 PS01718 TORSION SPRING ..........................................................................................................................................................1
6 986174001 WARNING LABEL ...........................................................................................................................................................1
7 985384003 BOOM ASSEMBLY (INC. KEY NO. 6) .............................................................................................................................1
8 PS05266 COMPRESSION SPRING ................................................................................................................................................1
9 985835001 RING GUARD ..................................................................................................................................................................1
10 PS02155 STORAGE END CAP .......................................................................................................................................................1
11 944701 SHOULDER STRAP ........................................................................................................................................................1
12 985744001 THROTTLE AND LEAD ASSEMBLY (INC. KEY NO. 22) .................................................................................................1
13 82496 * BOLT (1/4-20 X 1 in. HEX HD.) .......................................................................................................................................1
14 82278 * BOLT (1/4-20 X 1-1/2 in. HEX HD.) .................................................................................................................................1
15 00422 HANDLE BAR CLAMP ....................................................................................................................................................2
16 84004 WASHER ........................................................................................................................................................................2
17 81242 * HEX NUT (1/4-20) ............................................................................................................................................................2
18 83009 * LOCK WASHER ..............................................................................................................................................................2
19 A08130 J HANDLE AND GRIP .....................................................................................................................................................1
20 07255 STRAP HANGER .............................................................................................................................................................1
21 09207 COMBINATION WRENCH ..............................................................................................................................................1
22 PS02764 SWITCH (MOMENTARY CONTACT) ...............................................................................................................................1
23 PS02227 * SPARK PLUG (CHAMPION RCJ6Y OR NGK BPMR7) ...................................................................................................1
24 985157001 LOGO LABEL ..................................................................................................................................................................1
25 983638009 SCREW ...........................................................................................................................................................................1
26 985411001 THROTTLE CABLE CLIP .................................................................................................................................................1
27 A09116 FUEL CAP ASSEMBLY ...................................................................................................................................................1
28 986176001 MODEL LABEL ................................................................................................................................................................1
29 5687301 AIR FILTER ......................................................................................................................................................................1
30 985417001 AIR BOX COVER .............................................................................................................................................................1
31 985426001 STARTING/PRIMER LABEL ............................................................................................................................................1
983000773 OPERATOR’S MANUAL
983000773R REPAIR SHEET (REV:00)
11-16-05
* STANDARD HARDWARE ITEM — MAY BE PURCHASED LOCALLY

4
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A
1
2
3
4
5
6
7
8
9
10
11
12
14
13
15
16
17
18
19
20
23
24
22
25
26
21
22
27
28
29
32
25
31
33
30
34

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RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A
PARTS LIST
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding
your GAS PRUNER or when ordering replacement parts.
KEY PART
NO. NUMBER DESCRIPTION QTY
1 986163001 * HEX NUT (M8) ............................................................................................................................................................. 1
2 PA01333 BAR CLAMP ASSEMBLY ........................................................................................................................................... 1
3 986164001 GUIDE BAR ADJUSTMENT SCREW (M5 X 50 mm) ................................................................................................... 1
4 986165001 * RETAINING RING (4 mm) ........................................................................................................................................... 1
5 PS04974 GUIDE BAR PLATE ..................................................................................................................................................... 1
6 986185001 GUIDE BAR ADJUSTING PIN ..................................................................................................................................... 1
7 986162001 * E-RING (6 mm) ............................................................................................................................................................ 1
8 04939A CUPPED WASHER ..................................................................................................................................................... 1
9 985224001 SPROCKET ................................................................................................................................................................. 1
10 PS03873 CHAIN (3/8, .043, 10) .................................................................................................................................................. 1
11 983872002 GUIDE BAR ................................................................................................................................................................. 1
12 PS04554 BAR PAD PLATE ......................................................................................................................................................... 1
13 986166001 OIL PUMP SEAL ASSEMBLY ..................................................................................................................................... 1
14 985221001 OIL PINION GEAR & PLUNGER ................................................................................................................................. 1
15 985223001 WORM GEAR .............................................................................................................................................................. 1
16 986160001 OIL PUMP HOUSING W/CAM PIN ASSEMBLY ......................................................................................................... 1
17 986161001 * SCREW (M5 X 3 mm) .................................................................................................................................................. 2
18 A07591 OIL CAP WITH RETAINER (PKG.) ............................................................................................................................... 1
19 985895001 * SCREW (M5 X 18 mm) ................................................................................................................................................ 4
20 985896001 OIL TANK COVER ASSEMBLY ................................................................................................................................... 1
21 985265001 OIL COVER GASKET .................................................................................................................................................. 1
22 986155001 * SCREW (M5 X 25 mm, SHOULDER SCREW) ............................................................................................................ 3
23 986158001 * SCREW (M5 X 25 mm) ................................................................................................................................................ 1
24 PS05449 * SCREW (10-24 X 5/8 in. HEX WASHER HD. TRI-LOBULAR) ..................................................................................... 1
25 090038001042 GEAR CASE & COVER ASSEMBLY .......................................................................................................................... 1
26 985252001 PINION GEAR ASSEMBLY ......................................................................................................................................... 1
27 985262001 WAVY WASHER .......................................................................................................................................................... 1
28 PA01487 PICK-UP TUBE ASSEMBLY ....................................................................................................................................... 1
29 985253001 OUTPUT SHAFT ASSEMBLY ..................................................................................................................................... 1
30 983606001 BLADE COVER ........................................................................................................................................................... 1
31 985165001 EXPAND-IT LABEL ..................................................................................................................................................... 1
32 986173001 WARNING LABEL ....................................................................................................................................................... 1
33 986186001 PRUNER BOOM ASSEMBLY (55 in.) (INC. KEY. NOS. 31 AND 32) .......................................................................... 1
34 986172001 PRUNER GEAR HEAD (INC. KEY. NOS. 1-9 AND 12-30) .......................................................................................... 1
* STANDARD HARDWARE ITEM — MAY BE PURCHASED LOCALLY

6
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A
16
37 22
55
22
28
14
5
4
48 49 50
245
44
29
15
9
52
19
12
13
11
10
20
7
8
6
54
1
3
18
39
56
21
23
17
24
35
31
25
27
26
33
43
38
47
41
40
36 42
51
32
30
34
46
53

7
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding
your GAS PRUNER or when ordering replacement parts.
* STANDARD HARDWARE ITEM – MAY BE PURCHASED LOCALLY
** STOCK ITEM – MAY BE SECURED THROUGH THE HARDWARE DEPARTMENT OF MOST HOME DEPOT STORES
PARTS LIST
1 985873001 SHORT BLOCK ASSEMBLY ..................... 1
2 308092008 MUFFLER ASSEMBLY .............................. 1
308092006 MUFFLER ASSEMBLY .............................. 1
3 984760001 MUFFLER GASKET ................................... 1
4 984743001 HEAT SHIELD ........................................... 1
5 88083 * SCREW (10-24 X 2-1/8 in.
TORX TRUSS HD. SEMS) ......................... 2
6 6634602 BOLT (10-27 X 2-3/8 in. HEX HD.) ............. 2
7 985248001 HEAT DAM GASKET .................................. 1
8 985430001 HEAT DAM ................................................. 1
9 81208 * LOCK NUT (10-24) ..................................... 2
10 093221 * SCREW (10-24 X 1 in. TORX PAN HD. SEMS) . 2
11 984834001 CARBURETOR GASKET ........................... 1
12 9071103 CARBURETOR GASKET ........................... 1
13 984738001 SPACER .................................................... 1
14 985903001 PISTON W/PIN .......................................... 1
15 985530002 AIR FILTER BOX ........................................ 1
16 03179 PISTON RING 30cc ................................... 2
17 0143908 RUBBER TUBING (2 in.) ........................... 1
18 6970001 CLIP .......................................................... 1
19 985893001 CARBURETOR .......................................... 1
20 06443A GASKET, C/C COVER ............................... 1
21 984816001 FUEL TANK ASSEMBLY ..................................1
22 65261 RETAINING RING ...................................... 2
23 98792 BUMPER .................................................... 2
24 A06964 LEAD W/TERMINALS ................................ 1
25 A06963 LEAD .......................................................... 1
26 82540 * SCREW (8-32 X 1 in. THREAD
FORMING) ................................................. 2
27 850080001 IGNITION MODULE (W/ 3 SEC. KILL) ....... 1
28 00238A PISTON PIN .............................................. 1
KEY PART
NO. NUMBER DESCRIPTION QTY
29 984812001 * SCREW (10-24 X 3/4 in. PAN HD. TORX) ....... 4
30 00242 CLUTCH ................................................... 2
31 PS05268 WASHER .................................................... 1
32 98929A WASHER .................................................... 1
33 PS05267 SPACER .................................................... 1
34 PA01613 DRUM & CONNECTOR ........................... 1
35 986153001 ROTOR PAWL ASSEMBLY ....................... 1
36 984832002 STARTER PULLEY .................................... 1
37 985902001 PISTON ASSEMBLY
(INC. KEY NO. 14, 16, 22, 28 and 55) .......... 1
38 A98773A SPRING & CONTAINER ............................ 1
39 6969901 CLIP ........................................................... 1
40 9789902 STARTER ROPE ....................................... 1
41 PS06114 STARTER GRIP ........................................ 1
42 984837001 BAFFLE ...................................................... 1
43 82543 * SCREW (8-16 X 1/2 in. THD. FORM. ) ...... 3
44 82537 * SCREW (10-14 X 7/8 in. THD. FORM. ) .... 2
45 984829001 REAR HOUSING ........................................ 1
46 82538 SCREW (10-24 X 3/4 in. TRUSS HD.) ....... 4
47 PA01641 STARTER HOUSING W/EYELET .............. 1
48 984759001 * SCREW (6-20 X 1/4 in. TRI-LOBULAR) .... 3
49 985596001 OUTLET TUBE .......................................... 1
50 984753001 SCREEN .................................................... 1
51 985544001 COMPLETE STARTER ASSEMBLY
(INC. KEY NOS. 36, 38, 40-43 AND 47 ) ..... 1
52 984747001 GASKET ..................................................... 1
53 3078001 PRIMER ASSEMBLY ................................ 1
54 900999002 TANK INSULATION GASKET .................... 1
55 PA00190 CONNECTING ROD ASSEMBLY ............. 1
56 985767001 RUBBER BUMPER ................................... 1
KEY PART
NO. NUMBER DESCRIPTION QTY