Ryobi SC164VS User manual

OPERATOR’S MANUAL
16 in. SCROLL SAW
VARIABLE SPEED
SC164VS
0
30
15
Your scroll saw has been engineered and manufactured to our high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE

2
TABLE OF CONTENTS
 Introduction .......................................................................................................................................................................2
 Warranty ............................................................................................................................................................................2
 General Safety Rules ..................................................................................................................................................... 3-4
 Specific Safety Rules .........................................................................................................................................................4
 Symbols ......................................................................................................................................................................... 5-6
 Electrical ............................................................................................................................................................................7
 Glossary of Terms ..............................................................................................................................................................8
 Features ....................................................................................................................................................................... 9-10
 Tools Needed ..................................................................................................................................................................10
 Loose Parts .....................................................................................................................................................................11
 Assembly ................................................................................................................................................................... 12-15
 Operation ................................................................................................................................................................... 15-19
 Maintenance .............................................................................................................................................................. 19-20
 Troubleshooting ...............................................................................................................................................................21
 Parts Ordering / Service .................................................................................................................................... Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool
or requested warranty service, you must present proof of purchase and return all original equipment packaged with the
original product. The replacement power tool will be covered by the limited warranty for the balance of the two year period
from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are
warranted for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One
World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to
www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time,
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World
Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools
other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

3
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
READ ALL INSTRUCTIONS
 KNOW YOUR POWER TOOL. Read the operator’s manual
carefully. Learn the applications and limitations as well as
the specific potential hazards related to this tool.
 GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES. For
example: pipes, radiators, ranges, refrigerator enclosures.
 KEEP GUARDS IN PLACE and in good working order.
 REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
 KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the tool while it is in operation.
 DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
 KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or exten-
sion cord while operating.
 MAKE WORKSHOP CHILDPROOF with padlocks, mas-
ter switches, or by removing starter keys.
 DON’T FORCE THE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
 USE THE RIGHT TOOL. Do not force the tool or attach-
ment to do a job for which it was not designed.
 USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. Use only a cord heavy
enough to carry the current your product will draw. An un-
dersized cord will cause a drop in line voltage resulting in
loss of power and overheating. A wire gauge size (A.W.G.)
of at least 16 is recommended for an extension cord 25 feet
or less in length. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
 DRESS PROPERLY. Do not wear loose clothing,
neckties, or jewelry that can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
 ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
 SECURE WORK. Use clamps or a vise to hold work
when practical, it is safer than using your hand and frees
both hands to operate the tool.
 DO NOT OVERREACH. Keep proper footing and
balance at all times.
 MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
 DISCONNECT TOOLS. When not in use, before servic-
ing, or when changing attachments, blades, bits, cutters,
etc., all tools should be disconnected from power source.
 AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
 USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
 NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped.
 CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
 USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade, cutter, or sanding spindle against the direction
or rotation of the blade, cutter, or sanding spindle only.
 NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don't leave tool until it comes to a
complete stop.
 PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
 PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
 DO NOT ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
 USE OUTDOOR EXTENSION CORDS. When tool
is used outdoors, use only extension cords with
approved ground connection that are intended for use
outdoors and so marked.
 KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
 BLADE COASTS AFTER BEING TURNED OFF.
 NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
 INSPE C T TOO L CORD S PERI O D I C ALLY. If
damaged, have repaired by a qualified service technician
at an authorized service facility. The conductor with insu-
lation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is neces-
sary, do not connect the equipment-grounding conductor
to a live terminal. Repair or replace a damaged or worn
cord immediately. Stay constantly aware of cord location
and keep it well away from the rotating blade.

4
GENERAL SAFETY RULES
 INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
 GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole elec-
trical receptacle.
 CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely
understood or if in doubt as to whether the tool is properly
grounded.
 USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool's plug.
 DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
 KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
 STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
 DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
SPECIFIC SAFETY RULES
 USE ONLY CORRECT BLADES.
 BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
 BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
 NEVER TOUCH BLADE or other moving parts during
use.
 NEVER START A TOOL WHEN ANY ROTATING COM-
PONENT IS IN CONTACT WITH THE WORKPIECE.
 DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
 WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
 USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
 DOUBLE CHECK ALL SETUPS. Make sure blade is tight
and not making contact with saw or workpiecebefore
connecting to power supply.
 FIRMLY CLAMP OR BOLT the tool to a workbench or
table at approximately hip height.
 KEEP HANDS AWAY FROM CUTTING AREA. Do not
reach underneath work or in blade cutting path with hands
and fingers for any reason. Always turn the power off.
 ALWAYS USE A CLAMP to secure the workpiece when
possible.
 BE SURE THE BLADE CLEARS THE WORKPIECE.
Never start the saw with the blade touching the
workpiece. Allow motor to come up to full speed
before starting cut.
 MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using the
saw.
 ALWAYS TURN OFF THE SAW before disconnecting it
to avoid accidental starting when reconnecting to power
supply. NEVER leave the saw unattended while con-
nected to a power source.
 TURN OFF TOOL and wait for saw blade to come to
a complete stop before moving workpiece or changing
settings.
 THIS TOOL should have the following markings:
a) Wear eye protection.
b) Keep hands out of path of saw blade
c) Do not operate saw without guards in place.
d) Do not perform any operation freehand.
e) Never reach around saw blade.
f) Turn off tool and wait for saw blade to stop before
moving workpiece or changing settings.
g) Disconnect power (or unplug tool as applicable)
before changing blade or servicing.
h) No load speed.
 ALWAYS carry the tool only by the carrying handle.
 IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
 SAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct other users. If you loan someone
this tool, loan them these instructions also.

5
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
Read The Operator’s Manual
Safety Alert
No Hands Symbol
SYMBOL NAME DESIGNATION/EXPLANATION
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Eye Protection
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
Wet Conditions Alert
.../min Per Minute
Class II Construction
n
o
No Load Speed
Direct Current
Alternating Current
min Minutes
W Watt
Hz Hertz
A Amperes
V Volts
Hot Surface To reduce the risk of injury or damage, avoid contact with any
hot surface.
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.

6
SYMBOLS
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
WARNING:
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com-
pletely the operator’s manual. If you do not understand
the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
SAVE THESE INSTRUCTIONS
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
The following signal words and meanings are intended to explain the levels of risk associated with this product.
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SYMBOL SIGNAL MEANING

7
ELECTRICAL
SPEED AND WIRING
The no-load speed of this product is approximately 1,600
r/min. (RPM. This speed is not constant and decreases un-
der a load or with lower voltage. For voltage, the wiring in
a shop is as important as the motor’s horsepower rating. A
line intended only for lights cannot properly carry a power
product motor. Wire that is heavy enough for a short dis-
tance will be too light for a greater distance. A line that can
support one power product may not be able to support two
or three products.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding pro-
vides a path of least resistance for electric current to reduce
the risk of electric shock. This product is equipped with an
electric cord having an equipment-grounding conductor and
a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. The conductor with in-
sulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary, do
not connect the equipment-grounding conductor to a live
terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the product is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
Fig. 1
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding
plugs and 3-pole receptacles that accept the product’s plug.
When using a power product at a considerable distance from
the power source, use an extension cord heavy enough to
carry the current that the product will draw. An undersized
extension cord will cause a drop in line voltage, resulting in
a loss of power and causing the motor to overheat. Use the
chart provided below to determine the minimum wire size
required in an extension cord. Only round jacketed cords
listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on tool data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the product outdoors, use an extension
cord that is designed for outside use. This is indicated by the
letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
products or other obstructions while you are working with
a power product. Failure to do so can result in serious
personal injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use product with a damaged
cord since touching the damaged area could cause elec-
trical shock resulting in serious injury.
ELECTRICAL CONNECTION
This product is powered by a precision built electric motor.
It should be connected to a power supply that is 120 volts,
60 Hz, AC only (normal household current). Do not oper-
ate this product on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat.
If the saw does not operate when plugged into an outlet,
double check the power supply.
GROUNDING
PIN 120V GROUNDED OUTLET

8
GLOSSARY OF TERMS
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer
cutterhead during any operation. This aid helps keep the
operator’s hands well away from the cutterhead.
Push Blocks and Push Sticks (for table saws)
Devices used to feed the workpiece through the saw blade
during cutting operations. A push stick (not a push block)
should be used for narrow ripping operations. These aids
help keep the operator’s hands well away from the blade.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
Anti-Kickback Pawls (radial arm and table saws)
A device which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part of
the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The
blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by guiding
it securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.

9
0
30
15
FEATURES
No Load Speed ..............................400-1,600 r/min. (SPM)
Net Weight ................................................................ 28 lbs.
PRODUCT SPECIFICATIONS
Throat ......................................................................... 16 in.
Blade Length ............................................ 5 in., pin or plain
Input .......................................120 V, 60 Hz, AC Only, 1.2 A
Fig. 2
BLADE
TENSION
KNOB
DROP
FOOT
SAW BLADE
BLADE CLAMP
SCREWS
SAW
TABLE
DROP FOOT
LOCK KNOB
BEVEL SCALE
MOTOR
SWITCH AND
SWITCH KEY
THROAT
PLATE
SAWDUST
BLOWER
VARIABLE
SPEED KNOB
SAWDUST
EXHAUST
TABLE
LOCK KNOB

10
FEATURES
The following tools (not included) are needed for assembly and alignment:
TOOLS NEEDED
SAWDUST BLOWER
Keeps the line of cut on the workpiece clean for more ac-
curate scroll cuts. For best results, always direct air flow at
the blade and the workpiece.
SAWDUST EXHAUST
This feature allows you to attach any 1-1/4 in. (32 mm)
vacuum hose for easy sawdust collection.
SAW TABLE WITH THROAT PLATE
Your scroll saw has an aluminum saw table with tilt control
for maximum accuracy. The throat plate, inserted in the saw
table, allows for blade clearance.
SWITCH AND SWITCH KEY
Your scroll saw has an easy access power switch. To lock
in the OFF position, remove the yellow switch key. Place
the key in a location inaccessible to children and others not
qualified to use the tool.
TABLE LOCK KNOB
Allows you to tilt the table and lock it at the desired angle
up to 45°.
VARIABLE SPEED KNOB
Turn the knob to adjust the speed from the high speed
of approximately 1,600 r/min. (RPM) to the low speed of
approximately 400 r/min. (RPM).
KNOW YOUR SCROLL SAW
See Figure 2.
The safe use of this product requires an understanding of
the information on the product and in this operator’s manual
as well as a knowledge of the project you are attempting.
Before use of this product, familiarize yourself with all op-
erating features and safety rules.
BEVEL SCALE
The bevel scale and indicator show you the degree the saw
table is tilted.
BLADE CLAMP SCREWS
Blade clamp screws are used when changing saw blades.
BLADE TENSION KNOB
Loosen or tighten the blade tension by turning the blade
tension knob.
DROP FOOT
This foot should always be lowered until it just rests on top
of the workpiece to prevent the workpiece from lifting, yet
not so much that the workpiece drags.
DROP FOOT LOCK KNOB
Allows you to raise or lower the drop foot and lock it in
place.
COMBINATION
SQUARE
PHILLIPS SCREWDRIVER
Fig. 3
SLOTTED SCREWDRIVER

11
LOOSE PARTS
• 3 mm T-Handle Hex Key
• 4 mm Hex Key
• Blade(s)
• Plastic Tubing
Fig. 4
PLASTIC TUBING
BLADE
3 mm T-HANDLE HEX KEY
4 mm HEX KEY
WARNING:
The use of attachments or accessories not listed might be hazardous and could cause serious personal injury.

12
ASSEMBLY
UNPACKING
This product requires assembly.
 Carefully remove the product and any accessories from
the box. Place it on a level work surface.
 Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
 Do not discard the packing material until you have care-
fully inspected the product, identified all loose parts, and
satisfactorily operated the product.
 If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
WARNING:
If any parts are damaged or missing, do not operate this
product until the parts are replaced. Failure to heed this
warning could result in possible serious personal injury.
WARNING:
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
REDUCING NOISE AND VIBRATION
You may wish to place a foam pad or piece of carpet between
the saw base and the workbench to help reduce noise and
vibration.
If a foam pad or piece of carpet is used, do not overtighten
the mounting bolts. Leave some cushion between the padding
and the saw base to help absorb the noise and vibration.
The size of the padding material should be approximately
24 in. x 12 in. x 1/2 in.
MOUNTING SCROLL SAW TO WORKBENCH
If the scroll saw is to be used in a permanent application, we
recommend that you secure it in a permanent location such
as a workbench. When mounting the saw to a workbench,
holes should be drilled through the supporting surface of
the workbench.
Each hole in the base of the saw should be bolted securely
using machine bolts, washers, and nuts (not included). Bolts
should be of sufficient length to accommodate the saw base,
washers, nuts, and the thickness of the workbench.
 Place scroll saw on workbench. Using the saw base as a
pattern, locate and mark the holes where the scroll saw
is to be mounted.
 Drill four holes through the workbench.
 Place scroll saw on workbench aligning holes in the saw
base with the holes drilled in the workbench.
 Insert all four bolts (not included) and tighten securely
with washers and nuts (not included).
NOTE: All bolts should be inserted from the top. Install the
washers and nuts from the underside of the bench.
Supporting surface where scroll saw is mounted should be
examined carefully after mounting to insure that no move-
ment during use can result. If any tipping or walking is noted,
secure workbench or supporting surface before beginning
cutting operations.
WARNING:
To avoid serious personal injury, always make sure the
saw is securely mounted to a workbench or an approved
leg stand. NEVER operate the saw on the floor.

13
0
30
15
ASSEMBLY
0
30
15
CLAMPING SCROLL SAW TO WORKBENCH
See Figure 5.
If the scroll saw is to be used in a portable application, it is
recommended that you fasten it permanently to a mount-
ing board that can easily be clamped to a workbench or
other supporting surface. The mounting board should be
of sufficient size to avoid tipping of saw while in use. Any
good grade plywood or chipboard with a 3/4 in. thickness
is recommended.
 Mount saw to board using holes in saw base as a template
for hole pattern. Locate and mark the holes where scroll
saw is to be mounted.
 Follow last three steps in previous section called
Mounting Scroll Saw to Workbench.
If lag bolts are being used, make sure they are long enough
to go through holes in the saw base and the material the
saw is being mounted to.
If machine bolts are being used, make sure they are long
enough to go through holes in the saw base, the material the
saw is being mounted to, and the washers and nuts.
NOTE: It may be necessary to countersink washers and nuts
on the bottom side of mounting board.
SAWDUST BLOWER
See Figure 6.
The sawdust blower is designed and preset to direct air to
the most effective point on the cutting line. Be sure drop
foot is properly adjusted to secure workpiece and direct air
to the cutting surface.
 Plastic tubing should be connected to the bellows tube
before starting the saw.
DROP FOOT
See Figure 6.
To prevent workpiece from lifting, the drop foot should be
adjusted so it just rests on the top of the workpiece. The
drop foot should not be adjusted so that the workpiece
drags. Always retighten the drop foot lock knob after each
adjustment has been made.
 Loosen the drop foot lock knob.
 Lower or raise the drop foot to the desired position.
 Retighten the drop foot lock knob.
The tall, front part of the drop foot acts as a blade guard to
prevent accidental contact with the blade.
Fig. 5
C-CLAMP
MOUNTING
BOARD
WORKBENCH
C-CLAMP
SAW BASE
DROP
FOOT
BELLOWS TUBE
PLASTIC
TUBING
DROP FOOT
LOCK KNOB
SAWDUST
BLOWER
Fig. 6

14
ASSEMBLY
0
30
15
SQUARING THE SAW TABLE TO THE BLADE
See Figure 7 - 8.
 Loosen the drop foot lock knob and move drop foot rod
all the way up. Retighten drop foot lock knob.
 Loosen the table lock knob to tilt the saw table until it
is approximately perpendicular or at right angle to the
blade.
 Place a small square on the saw table next to the
blade.
 Loosen the screw holding the scale indicator. Move indica-
tor to the 0° mark and securely tighten screw. Remember,
the bevel scale is a convenient guide but should not be
relied upon for precision. Make practice cuts on scrap
material to determine if your angle settings are correct.
 Adjust the drop foot to desired position and securely
retighten the drop foot lock knob.
SETTING THE TABLE FOR HORIZONTAL OR
BEVEL CUTTING
See Figure 7 - 8.
A bevel scale is located under the saw table as a convenient
guide for setting the approximate saw table angle for bevel
cutting. When greater precision is required, make practice
cuts on scrap material and adjust the saw table as necessary
for your requirements.
NOTE: When cutting at angles, the drop foot should be
tilted so it is parallel to the saw table and rests flat against
the workpiece. To tilt the drop foot, loosen phillips screw, tilt
drop foot to the proper angle, then retighten screw.
 Loosen the drop foot lock knob.
 Center the drop foot around the saw blade to the desired
position.
 Tighten the drop foot lock knob.
Fig. 7
DROP
FOOT
SMALL
COMBINATION
SQUARE
DROP FOOT ROD
TABLE LOCK KNOB
DROP FOOT
LOCK KNOB
45
30
15
0
ON
OFF
Fig. 8
TABLE LOCK KNOB
BEVEL SCALE
SCALE
INDICATOR
SCREW

15
0
30
15
ADJUSTING BLADE TENSION
See Figure 9.
 Turning the blade tension knob counterclockwise
decreases (or loosens) blade tension.
 Turning the blade tension knob clockwise increases (or
tightens) blade tension.
NOTE: Adjustments to blade tension can be made at any
time.
Check tension by the sound the blade makes when plucked
like a guitar string. This method of adding tension to the
blade can be developed with practice and requires knowing
the scroll saw.
 Pluck the back straight edge of blade while turning ten-
sion adjusting knob. Sound should be a musical note.
Sound becomes less flat as tension increases. Sound
decreases with too much tension.
NOTE: Be careful not to adjust blade too tight. Too much
tension may cause the blade to break as soon as you start
cutting. Too little tension may cause the blade to bend or
break before the teeth wear out.
TO
DECREASE
TO
INCREASE
BLADE TENSION KNOB
Fig. 9
ASSEMBLY
OPERATION
APPLICATIONS
You may use this product for the following purposes:
 Cutting wood, wood composition products, plastic, and
other fibrous material up to 2 in. thick
 Cutting nonferrous metals such as aluminum, brass, and
copper
BASIC OPERATION OF THE SCROLL SAW
Before starting a cut, watch the saw run. If you experience
excessive vibration or unusual noise, stop immediately. Turn
the saw off, remove the switch key, and unplug the saw. Do
not restart until locating and correcting the problem.
NOTE: After the saw is turned ON, a hesitation before blade
movement is normal.
WARNING:
Do not allow familiarity with products to make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.

16
OPERATION
CUTTING PROCEDURES
 There is a learning curve for each person who wants to
use this saw. During that period of time it is expected that
some blades will break until you learn how to use and
adjust the saw.
 Plan the way you will hold the workpiece from start to
finish.
 Keep your hands away from the blade. Do not hand hold
pieces so small your fingers will go under the blade guard.
 Hold the workpiece firmly against the saw table.
 The blade teeth cut material only on the down stroke.
 Use gentle pressure and both hands when feeding the
work into the blade. Do not force the work.
 Guide the workpiece into the blade slowly because the
teeth of the blade are very small and can only remove
material on the down stroke.
 Avoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
 To get accurate cuts, compensate for the blade’s tendency
to follow the wood grain as you are cutting wood.
 Use extra supports (tables, saw horses, blocks, etc.) when
cutting large, small or awkward workpieces.
 Never use another person as a substitute for a table ex-
tension or as additional support for a workpiece that is
longer or wider than the basic saw table.
 When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. Workpieces must not
twist, rock or slip while being cut.
REMOVING JAMMED MATERIAL
When backing out the workpiece, the blade may bind in the
kerf (cut). This is usually caused by sawdust clogging the
kerf or when the blade comes out of the blade holders. If
this happens:
 Wait until the saw has come to a full and complete
stop.
 Place the switch in the OFF position, remove the switch key
from the switch assembly. Store key in a safe place.
 Unplug the saw from the power source.
 Remove the saw's blade and the workpiece, see section on
Removing the Saw Blade.
 Wedge the kerf open with a flat screwdriver or wooden
wedge then remove the blade from the workpiece.
WARNING:
Before removing loose pieces from the table, turn saw
off and wait for all moving parts to stop to avoid serious
personal injury.
Fig. 10
R
EMOVE
TO LOC
K
0N
OFF
ON
SWITCH
KEY
SWITCH
AVOIDING INJURY
 Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
 Bolt saw to the support surface to prevent slipping,
walking or sliding during operations like cutting long,
heavy boards.
 Turn saw off, remove switch key, and unplug cord from
the power source before moving the saw.
 Do not remove jammed cutoff pieces until blade has come
to a full and complete stop.
 Choose the right size and style blade for the material and
type of cut you plan to do.
 Use only recommended accessories.
 With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
 Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
causing the blade to “bite.” To avoid this, always use a
“V” block or clamp workpiece to a miter gauge
 Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
LOCKING THE SWITCH
See Figure 10.
 Wait until the saw has come to a full and complete stop.
 Place the switch in the OFF position, then remove the
switch key from the switch assembly. Store key in a safe
place.

17
OPERATION
Fig. 11
DROP FOOT LOCK
KNOB
BLADE
CLAMP
SCREW
SAW BLADE
THROAT
PLATE
SAW
BLADE
BLADE CLAMP
SCREW
INSTALLING AND REMOVING BLADES
See Figure 11.
Scroll saw blades wear out quickly and must be replaced fre-
quently for best cutting results. Expect to break some blades
while you learn to use and adjust the saw. Blades generally
stay sharp for 1/2 hour to 2 hours of cutting, depending on
the type of material and speed of operation.
REMOVING THE SAW BLADE
 Turn off and unplug the saw from the power source.
 Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension.
 Pushing up from under the saw table, remove the throat
plate.
 Loosen both the upper and lower blade clamp screws.
 Pull up on the blade and push down on the saw arm to
disengage the upper pin in the V-notch of the upper blade
holder. Push the blade downward to disengage the lower
pin in the V-notch of the lower blade holder.
 Remove the blade.
PIN END BLADES
 Turn off and unplug the saw from the power source.
 Remove the blade.
 Place the new blade through the opening in the saw table
with the teeth to the front of the saw and pointing down
toward the saw table. The pins on the blade go under the
blade holder in the V-notch of the lower blade holder.
 Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.
 Securely tighten the upper and lower blade clamps by
tightening the blade clamp screws.
 Turn the blade tension knob clockwise until the blade has
the desired amount of tension.
 Replace the throat plate.
NOTE: If the blade touches the drop foot on either side
then the drop foot must be adjusted. See section on Drop
Foot.
PLAIN END BLADES
 Turn off and unplug the saw from the power source.
 Remove the blade.
 Place the new blade through the opening in the saw table
with the teeth to the front of the saw and pointing down
toward the saw table.
 Position blade and tighten the blade clamp screw se-
curely.
 Press the upper arm down to position the upper end of
the blade in the upper blade holder.
 Securely tighten the upper blade clamp screw.
 Turn the blade tension knob clockwise until the blade has
the desired amount of tension.
 Replace the throat plate.
NOTE: If the blade touches the drop foot on either
side then the drop foot must be adjusted. See section
Drop Foot.

18
OPERATION
Fig. 12
BLADE INFORMATION
 Scroll saw blades wear out and must be replaced frequently
for best cutting results. Scroll saw blades generally stay
sharp for 1/2 hour to 2 hours of cutting, depending on
type of material and speed of operation.
 In cutting wood, best results are achieved when cutting
wood less than one inch thick.
 When cutting wood thicker than one inch, the user must
guide the workpiece very slowly into the blade and take
extra care not to bend or twist the blade while cutting.
 When choosing a blade, carefully consider the follow-
ing:
• Very fine, narrow blades should be used to scroll cut in
thin material 1/4 in. thick or less.
• Most blade packages state the size or thickness and
type of material which that blade is intended to cut. The
package should also state the radius or size of curve
that can be cut with that blade size.
• Wider blades cannot cut curves as tight or as small as
thinner blades.
 Blades wear faster when:
• Cutting plywood, hardwood, and other laminates.
• Cutting material thicker than 3/4 in.
• Side pressure is applied to the blade.
CHOICE OF BLADE AND SPEED
The scroll saw accepts a wide variety of blade widths and thicknesses for cutting wood and other fibrous materials. The
saw uses 5 in. long blades of either the pin end or the plain end style. The blade width and thickness and the number of
teeth per inch to use are determined by the type of material and the size of the radius being cut.
NOTE: As a general rule, always select narrow blades for intricate curve cutting and wide blades for straight and large
curve cutting.
Speed or
Teeth/Inch Width Thickness Strokes Per Material Cut
Minute
10 .110 in. .020 in. 1,200-1,600 Popular size for cutting hard and soft
(2.8 mm) (0.5 mm) woods 3/16 in. up to 2 in.
Plastics, paper, felt, bone, etc.
15 .110 in. .020 in. 600-1,200 Wood, plastics, extremely thin cuts on
(2.8 mm) (0.5 mm) materials 3/32 in.to 1/2 in.
thick.
18 .095 in. .010 in. 400-600 For tight radius work in thin materials
(2.4 mm) (0.3 mm) 3/32 in. to 1/8 in. Wood, veneer, bone,
fiber, ivory, plastic, etc.
45
30
15
0
ON
OF F
TO
INCREASE TO
DECREASE
USING VARIABLE SPEED
See Figure 12.
 By turning the variable speed knob, the saw’s speed may
be adjusted from a high speed of approximately 1,600
SPM (Strokes Per Minute) to a low speed of approximately
400 SPM.
 To increase the strokes per minute, turn the variable speed
knob clockwise or to the right.
 To decrease the strokes per minute, turn the variable
speed knob counterclockwise or to the left.

19
OPERATION
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
pushing and turning the workpiece at the same time. Do not
try to turn the workpiece while engaged in the blade without
pushing it – the workpiece could bind or twist the blade.
INTERIOR SCROLL CUTTING
See Figure 13.
 One feature of a scroll saw is that it can be used to make
scroll cuts on the interior of a workpiece without breaking
or cutting through the edge or perimeter of the board.
 To make interior cuts in the workpiece, remove the scroll
saw blade as explained in the section on Installing
Blades.
 Drill a 1/4 in. hole in the workpiece.
 Place the workpiece on the saw table with the drilled hole
over the access hole in the table.
 Install blade through the hole in the workpiece; adjust the
drop foot and blade tension.
 When finished making the interior scroll cuts, simply re-
move the blade from the blade holders as described in the
section on Installing Blades. and remove the workpiece
from the saw table.
STACK CUTTING
See Figure 14.
After becoming well acquainted with the saw through practice
and experience, you may wish to try stack cutting. Stack
cutting may be used when several identical shapes need to
be cut. Several pieces of wood may be stacked on top and
secured to each other before cutting. The wood pieces may
be joined together by placing double sided tape between
each piece or by wrapping masking tape around the corners
or ends of the stacked wood. You must attach the stacked
pieces of wood to each other so they will move on the table
as a single piece of material.
0
30
15
Fig. 13
DRILL HOLE
INTERIOR
CUT
WORKPIECE
Fig. 14
TAPE
0
30
15
WOOD
PIECES
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken, or
destroy plastic which may result in serious personal
injury.

20
MOTOR BRUSHES
See Figure 16.
The saw has externally accessible motor brush assemblies
that should be checked periodically for wear. When one of
the two brushes becomes worn, replace both brushes.
 Unplug the saw from the power source.
 Carefully place the saw on its side exposing the underside
of the saw housing.
 Using a flat blade screwdriver, remove the bottom brush
assembly cap through the access hole in the base and the
top brush assembly cap from the top of the motor. Gently
pry the brush assemblies out using a small screwdriver,
point of a nail, or paper clip.
MAINTENANCE
Fig. 15
ARM BEARING
0
30
15
 Keep the saw clean.
 After cleaning the table top initially, apply a thin coat of
automobile type (paste) wax to the table top so the wood
slides easily while cutting.
 Do not allow pitch to accumulate on the saw table. Clean
with gum and pitch remover.
Electric tools used on fiberglass material, wallboard, spack-
ling compounds, or plaster are subject to accelerated wear
and possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommended
using this product for extended work on these types of
materials. However, if you do work with any of these ma-
terials, it is extremely important to clean the product using
compressed air.
ARM BEARINGS
See Figure 15.
Lubricate the arm bearings after the first 10 hours of use. Oil
after every 50 hours of use or whenever there is a squeak
coming from the bearings.
 Carefully place the saw on its side as shown. Remove the
rubber cap from the upper and the lower arm of the saw.
 Squirt a few drops of SAE20 oil around the shaft end and
arm bearings. Let oil soak in overnight, remaining in this
position.
NOTE: Lubricate the bearings on the other side of the saw
in this same manner. Fig. 16
BRUSH
CAP
MOTOR
BRUSH
 If one motor brush is worn down shorter than 1/4 in.
(6 mm), replace both motor brushes. Do not replace one
side without replacing the other. Make sure curvature of
brush matches curvature of motor and that the motor
brush moves freely in brush tube. Use the blunt end of
something thin (eraser end of pencil, etc.) to push the
motor brush into the tube until it stays.
 Make sure the motor brush cap is oriented correctly
(straight). Tighten motor brush cap using a hand pow-
ered screwdriver only. Do not overtighten.