SABAF 10 User guide

SABAF S.p.A.
Via dei Carpini, 1
25035 Ospitaletto (Brescia) Italia
Model 10, 10P, 10X, 10Y, 10PZ
Revision 06 –set 16
page 1 of 6
TECHNICAL CHARACTERISTICS
INSTRUCTIONS FOR USE, MAINTENANCE INSTRUCTIONS
MODELS 10, 10P, 10PZ, 10X, 10Y
MANUALLY-OPERATED GAS VALVE
WITH FLAME SURVEILLANCE DEVICE FOR COOKING APPLIANCES
CE
AS 4624-2005
EN 437:2003 + A1:2009
EN 126:2012
EN 13611:2007+A1:2011
models
10, 10P, 10PZ, 10X, 10Y
(SAI-400154)
models
10, 10X, 10Y, 10P, 10PZ
(51CL4024)

SABAF S.p.A.
Via dei Carpini, 1
25035 Ospitaletto (Brescia) Italia
Model 10, 10P, 10X, 10Y, 10PZ
Revision 06 –set 16
page 2 of 6
Feature
Description
type
conical plug valve
applications
hot plates, ovens, grills etc
types of gas used
1st –2nd –3rd family
group
1
number of outlets
1
nominal diameter
8
maximum working pressure
6.5 kPa
minimum working temperature
0°C
maximum working temperature
80/130°C
nominal flow rate
(except inlet variants 15-16)
0.361 m3/h (test gas: air - pressure drop 125 Pa –AS 4624-2005)
0.323 m3/h (test gas: air - pressure drop 100 Pa –EN 126-2012)
Reduced flow rate
(except inlet variants 15-16)
0.067 m3/h (test gas: air - pressure drop 125 Pa –AS 4624-2005)
0.060 m3/h (test gas: air - pressure drop 100 Pa –EN 126-2012)
nominal flow rate
(inlet variants 15-16)
0.146 m3/h (test gas: air - pressure drop 125 Pa –AS 4624-2005)
0.130 m3/h (test gas: air - pressure drop 100 Pa –EN 126-2012)
Reduced flow rate
(inlet variants 15-16)
0.045 m3/h (test gas: air –pressure drop 125 Pa –AS 4624-2005)
0.040 m3/h (test gas: air –pressure drop 100 Pa –EN 126-2012)
opening angle of max. flow rate
90°
opening angle of min. flow rate
160° (models 10; 10X) –210° (models 10P; 10PZ)
external leak tightness
leakage 60 cc/h (1 ml/min) (air - pressure 15 kPa)
internal leak tightness
leakage 20 cc/h (0.3 ml/min) (air - pressure 15 kPa)
gas valve continued operation
40,000 cycles (EN 126:2012 - EN 13611:2007 + A2:2011)
10,000 cycles (AS 4624 –2005)
Flame supervisor device continued
operation
10,000 cycles (EN 126:2012 - EN 13611:2007 + A2:2011)
2,000 cycles (AS 4624 –2005)
inlet gas connection
bracket, flange (see inlet variant table)
outlet gas connection
see outlet variant table
storage temperature range
-15°C to + 50°C
hold-on current/drop-out current
(safety device)
< 180 mA / > 60 mA (version 1)
< 110 mA / > 20 mA (version 2)
< 60 mA / > 10 mA (version 3)
Themocouples maximum closing
time
90 sec
These valves can be used with pipes of various diameters and flat manifolds.
To ensure a perfect seal, place an elastomer gasket between the manifold and the valve.
Gaskets of different materials can be used for the manifold depending on the temperature reached: silicon
elastomer gaskets are resistant up to 130°C (all colors except black) while nitrile elastomer gaskets are
resistant up to 80°C (black gasket).
INSTRUCTIONS FOR USE
To turn the valve on, simultaneously press and turn the control shaft.
Holding down the control shaft and turning it anti-clockwise allows the gas to pass to the burner.
A few seconds after the burner ignites, the thermocouple generates enough current to hold the safety
magnet open. The control shaft needs no longer be pressed down.
When it's indicated on the assembly drawing the ignition of the valve can only be done with the spindle in
90°A position.
Maximum flow-rate is reached after turning the control shaft through 90°; reduced flow-rate is reached by
continuing the rotation up to 160° except model 10Y (210° for model 10P and PZ).
GENERAL INSTRUCTIONS

SABAF S.p.A.
Via dei Carpini, 1
25035 Ospitaletto (Brescia) Italia
Model 10, 10P, 10X, 10Y, 10PZ
Revision 06 –set 16
page 3 of 6
The gas valve can be equipped with one or more microswitches, which can be firmly fastened by means of a
metal staff. The microswitches are activated by simply pushing the spindle inward or by rotation of the
spindle –see table 1.
As regards the gas valve model 10, X variant (cap marked X), the control shaft can be also turned 90°
clockwise, without any passing of gas, to operate one or more microswitches.
As regards the gas valve model 10, Y variant (cap marked Y), the maximum rotation is 90° anti-clockwise, in
this position the maximum flow-rate is reached.
If the flame should accidentally go out, the thermocouple cools and the current is reduced, the safety magnet
is closed and the flow of gas is blocked after a few seconds.
The valve has an adjustable perforated metering screw (by-pass) which fixes the reduced flow-rate at a
preset value when fully tightened. If a different type of gas is used, the amount of reduced flow can be
adjusted by turning the by-pass beside the cap with a screwdriver.
TABLE 1 - MICROSWITCH CHARACTERISTICS
Nominal tension
250 V
Method for operation
push-button
Max. operating temperature
125 °C
Contact distance
small –standard
Protection level
IP00
Insulation class
I
Pollution situation
standard
Heat-resistance
category D
Tracking index
PTI250
ASSEMBLY INSTRUCTIONS
The valves are designed to be used inside the cooking appliances, protected from any possible
infiltrations of liquid or dirt and from the atmospheric agents. The non-observance of this
prescription can compromise the correct working and the safety of the product.
The valves are designed to be used with manifolds of different diameters using flange or bracket fastenings.
To ensure a perfect seal, place an elastomer gasket between the ramp and the valve.
The outlet is designed for an injector or connection pipe to the burner.
To avoid damage that may compromise correct functioning of the valve, do not exceed the tightening torques
listed in the attached tables.
To avoid dirt or other material entering the equipment which may affect functioning of the valve, a
suitable filter should be mounted on the manifold supply inlet.
MAINTENANCE INSTRUCTIONS
Maintenance of the taps is not foreseen, in case of failure or incorrect operation replace the tap with a new
one (same model and same characteristics).
NB.: Leak test should be performed using a suitable appliance. Leak test mustn’t be done by means
of a flame or immersion of the valve in water or other liquids. The non-observance of this
prescription can compromise the correct working and the safety of the product.

SABAF S.p.A.
Via dei Carpini, 1
25035 Ospitaletto (Brescia) Italia
Model 10, 10P, 10X, 10Y, 10PZ
Revision 06 –set 16
page 4 of 6
INLET VARIANTS
inlet
denomination
assembly
1 –1N
single bracket
1 screw
tube diameter 14 mm
(hole diameter 8.2 mm)
2 –2N
single bracket
1 screw
tube diameter 16 mm
(hole diameter 8.2 mm)
5 - 5N
single bracket
1 screw
tube diameter 18 mm
(hole diameter 8.2 mm)
8 –8N
bracket
2 screws
tube diameter 18 mm
(hole diameter 8.2 mm)
9 –9N
bracket
2 screws
tube diameter 1/2"gas
(hole diameter 8.2 mm)
13 –13N
bracket
2 screws
tube diameter 16 mm
(hole diameter 8.2 mm)
14
flange
2 screws
flat tube
(hole diameter 5.7 mm)
15 –15N
bracket
2 screws
tube diameter 8 mm
(hole diameter 5.7 mm)
16 –16N
bracket
2 screws
tube diameter 10 mm
(hole diameter 5.7 mm)
17 –17N
bracket
2 screws
tube diameter 14 mm
(hole diameter 8.2 mm)
19 –19N
bracket
2 screws
tube diameter 19 mm
(hole diameter 8.2 mm)
20 –20N
bracket
2 screws
tube diameter 17 mm
(hole diameter 8.2 mm)
27 –27N
single bracket
1 screw
tube diameter 16 mm
(hole diameter 8.2 mm)
OUTLET VARIANTS
outlet
denomination
assembly
A
injector
injector + external thread
B
injector
injector
C
tube diameter 8 mm
compression fitting
D
tube diameter 6 mm
compression fitting
E
G 1/4”
flared tube
F
M 140 x 1.5
flared tube
G
tube diameter 7 mm
compression fitting
H
M 16 x 1.5
flared tube
I
tube diameter 6 mm
compression fitting
K
tube diameter 4 mm
compression fitting
J
injector
injector
L
tube diameter 7 mm
compression fitting
M
tube diameter 8 mm
compression fitting
N
tube diameter 10 mm
compression fitting
O
tube diameter 6.35 mm
compression fitting
P
tube diameter 6 mm
compression fitting
Q
tube diameter 6.35 mm
compression fitting
R
injector
injector
S
tube diameter 6 mm
compression fitting
T
tube diameter 8 mm
compression fitting
U
tube diameter 8 mm
compression fitting
V
G 1/8”
various
W
M 16 x 1.25
flared tube
Y
tube diameter 7 mm
compression fitting
X
Gc 1/8” angle 6°
various
Z
tube diameter 8 mm
compression fitting
VARIANTS

SABAF S.p.A.
Via dei Carpini, 1
25035 Ospitaletto (Brescia) Italia
Model 10, 10P, 10X, 10Y, 10PZ
Revision 06 –set 16
page 5 of 6
Max. torque values:
maximum torque value
Component
Nm
lbf.in
Nut + (olive) + tube for outlet of
valves
15
133
Screws for fixing brackets
1.5
13
Injectors
4
35

SABAF S.p.A.
Via dei Carpini, 1
25035 Ospitaletto (Brescia) Italia
Model 10, 10P, 10X, 10Y, 10PZ
Revision 06 –set 16
page 6 of 6
MONTH
CODE
YEAR
CODE
JANUARY
N
1992
A
FEBRUARY
O
1993
B
MARCH
P
1994
C
APRIL
R
1995
D
MAY
S
1996
E
JUNE
T
1997
F
JULY
U
1998
H
AUGUST
V
1999
I
SEPTEMBER
W
2000
J
OCTOBER
X
2001
K
NOVEMBER
Y
2002
L
DECEMBER
Z
2003
M
2004
4
2005
5
2006
6
2007
7
2008
8
2009
9
2010
0
2011
1
2012
2
2013
3
2014
4
2015
5
2016
6
EXAMPLE: A COMPONENT PRODUCED IN APRIL 2004 IS MARKED
R4
Alternatively, on the component can be marked a five digit code indicating the day (first two digits), the
month (third digit –according with the code in table above) and the year of production (last two digits).
EXAMPLE: A COMPONENT PRODUCED IN APRIL, 19 2004 IS MARKED
19 R 04
Alternatively, on the component can be marked a four digit code indicating the week (first two digits) and the
year of production (last two digits).
EXAMPLE: A COMPONENT PRODUCED THE 14TH WEEK OF 2004 IS MARKED
1404
MANUFACTURING DATE CODES