SAC TURBO-MAX 6141 Programming manual

877 1st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com
OPERATION
REPLACEMENT PARTS
READ complete manual CAREFULLY
BEFORE attempting operation.
MON600195 REV L 8/28/17
OPERATORS/PARTS MANUAL
TURBO-MAX
6141 TRUCK

Page # 2
REV DATE BILL OF MATERIALS DESCRIPTION
F 7/30/13 MON701365 REPLACE SAC75094 DRIVE ASSEMBLY WITH
MON701365 DRIVE ASSEMBLY
ALSO UPDATE DRIVELINE INFORMATION
G 7/14/14 MON900745, MON900987 &
MON900989
UPDATED ALL GRAPHICS AND BOM’S AND
ADDED MON900987 & MON900989
H 12/30/14 REVIEWED ALL ASSEMBLY PRINTS UPDATED ALL GRAPHICS AND BOM’S AS
NEEDED
J 12/14/15 REVIEWED ALL TEXT AND
ASSEMBLY PRINTS
UPDATED ALL GRAPHICS AND BOM’S AS
NEEDED. UPDATES TO TURBO REEL AND
PADDLES AND SCALE KITS. ADD CONTROL
CONSOLE.
K 2/28/17 REVIEWED ALL ASSEMBLY PRINTS UPDATED ALL PRINTS AS NEEDED.
L 8/28/17 WARRANTY UPDATED WARRANTY PAGE

Page # 3
GENERAL INFORMATION
1. Unless otherwise specied, high-strength (grade5)
(3 radial-line head markings) hex head bolts are used
throughout assembly of this piece of equipment.
2. Whenever terms “LEFT” and “RIGHT” are used in this
manual it means from a position behind mixer box and
facing forward.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO. and
DESCRIPTION.
4. Read assembly instructions carefully. Study
assemblyproceduresandallillustrationsbeforeyoubegin
assembly.Notewhichpartsareusedineachstep.Thisunit
mustbe assembledin propersequenceorcomplications
will result.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING
INSTRUCTIONS:
Never overload mixer. Rating of gear or rating of tires, whichever is less.
Ensure that anybody present is clear before applying power to any machinery used in conjunction with
mixer box or when moving box.
Never allow anyone in, near, or on mixing chamber during mixing, transporting, or unloading of feed.
INTRODUCTION
Thank you for purchasing aTurbo-Max MixerTruck. We feel you have made a wise choice and hope you are completely satised with
your new piece of equipment. Your new Turbo-Max Mixer Truck is a durable, ecient and easy to use unit. Proper care and use will
result in many years of service.
Table of Contents
General Information.......................................................................................................................................................................... 3
Model and Serial Number Identication .................................................................................................................................. 4
Safety, Signal Words.......................................................................................................................................................................... 6
Equipment Safety Guidelines........................................................................................................................................................ 7
Lighting and Marking.......................................................................................................................................................................7
Safety Sign Care..................................................................................................................................................................................7
Tire Safety ............................................................................................................................................................................................. 8
Before Operation................................................................................................................................................................................ 8
During Operation............................................................................................................................................................................9-10
Following Operation........................................................................................................................................................................10
Highway and Transport Operations ........................................................................................................................................10-11
Performing Maintenance ...............................................................................................................................................................11
Bolt Torque ..........................................................................................................................................................................................12
Mixer Setup.........................................................................................................................................................................................13
Mixer Operation..............................................................................................................................................................................14-15
Control Console .............................................................................................................................................................................16-19
Maintenance Inspection and Adjustments ............................................................................................................................20
Lubrication .........................................................................................................................................................................................21
Decal Location....................................................................................................................................................................................22
Box Base Assembly........................................................................................................................................................................24-27
1000 RPM Drive Kit ..........................................................................................................................................................................28
Reel Assemblies .............................................................................................................................................................................30-37
Reel Bearing Assembly ...................................................................................................................................................................38
Auger Assemblies ............................................................................................................................................................................39
Final Assembly ................................................................................................................................................................................40-41
Truck Base Assembly........................................................................................................................................................................42
Discharge Breakdown .....................................................................................................................................................................43
Hydraulics Breakdown .................................................................................................................................................................44-45
Drive Assemblies ...........................................................................................................................................................................46-47
Oil Specications for Drop Gearbox ..........................................................................................................................................48
Drive Assemblies ..............................................................................................................................................................................49
Console Assembly.............................................................................................................................................................................50
Control Box Assemblies .................................................................................................................................................................51
Light Kit ...............................................................................................................................................................................................52
DS Remote Scale Kit .....................................................................................................................................................................53-54
Loadcell Retainer Kit .......................................................................................................................................................................55
Bumper Options ............................................................................................................................................................................56-57
Fender Options .................................................................................................................................................................................58
Model Specications .......................................................................................................................................................................59
Warranty............................................................................................................................................................................................60-61

Page # 4
Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them
down inside of this manual. This will allow easy reference if the ordering of parts should become necessary.
MODEL AND SERIAL NUMBER IDENTIFICATION

t
OPERATION
REPLACEMENT PARTS
READ complete manual CAREFULLY
BEFORE attempting operation.
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NOTES
Page # 5

Page # 6
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN INJURY OR DEATH!
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note: use of following signal words DANGER, WARNING,
and CAUTION with safety messages. Appropriate signal
word for each has been selected using following guidelines:
DANGER:
Indicates an imminently hazardous situation that, if not
avoided, will result in serious injury or death. This signal
word is to be limited to most extreme situations typically
for machine components which, for functional purposes,
cannot be guarded.
WARNING:
Indicates a potentially hazardous situation that, if not
avoided, could result in serious injury or death, and includes
hazards that are exposed when guards are removed. It may
also be used to alert against unsafe practices.
CAUTION:
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact
your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: 1.712.722.1488 or
Toll Free: 1.866.722.1488, Fax: [phone] http://www.siouxautomation.com
SAFETY: YOU CAN LIVE WITH IT!

Page # 7
EQUIPMENT SAFETY GUIDELINES
Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful
approach to handling equipment.You, the operator, can avoid many accidents by observing the following precautions
in this section. To avoid personal injury, study the following precautions and insist those working with you, or you
yourself, follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield
removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal
becomes necessary for repairs, replace shield prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such
decals is indicated in this booklet.
Do not attempt to operate this equipment under the inuence of alcohol or drugs.
Review safety instructions with all users annually.
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS UNIT UNTIL
THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS.
Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety signs
and practice instructions on them.
Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON’T TRY IT.
LIGHTING AND MARKING
It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to
install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at night
or during periods of limited visibility.
Lighting kits are available from your dealer or from manufacturer.
SAFETY SIGN CARE
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replaced parts that displayed safety signs should also display current safety signs.
• Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
• Be sure that installation area is clean and dry.
• Decide on exact position before you remove backing paper.
• Remove smallest portion of split backing paper.
• Align decal over specied area and carefully press small portion with exposed sticky backing in place.
• Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.
• Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.
SAFETY

Page # 8
TIRE SAFETY
• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may
result in a serious injury or death.
• Do not attempt to mount a tire unless you have proper equipment and experience to do the job.
• Inating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to
service and/or mount tires.
• Always order and install tires and wheels with appropriate type and load capacity to meet or exceed
anticipated weight to be placed on the equipment.
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this
manual or function you do not understand, contact your local authorized dealer or manufacturer.
BEFORE OPERATION:
• Carefully study and understand this manual.
• Do not wear loose-tting clothing which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
• It is recommended that suitable hearing and eye protection be worn.
• Operator may come in contact with certain materials which may require specic safety equipment
relative to handling of such materials.
• Keep wheel and lug nuts tightened to specied torque.
• Assure that truck tires are inated to recommended air pressure.
• Give unit a visual inspection for any loose bolts, worn parts or cracked welds, and make necessary
repairs. Follow the maintenance safety instructions included in this manual.
• Be sure there are no tools lying on or in equipment.
• Do not use unit until you are sure that area is clear, especially around children and animals.
• Don’t hurry the learning process or take the unit for granted. Ease into it and become familiar
with your new equipment.
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other
operators with its operation before using.
• Make sure that brakes are evenly adjusted.
• Fasten your seat belt prior to starting the engine.
SAFETY

Page # 9
DURING OPERATION
• Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to
start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you
may not hear people shouting.
• NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the mixer at any time!
• Keep hands and clothing clear of moving parts.
• Do not clean, lubricate, or adjust your equipment while it is moving.
• When halting operation, even periodically, set vehicle brakes, disengage PTO, shut o
engine, and remove ignition key.
• Be especially observant of the operating area and terrain. Watch for holes, rocks, or other hidden hazards.
Always inspect area prior to operation.
- DO NOT operate near edge of drop-os or banks.
- DO NOT operate on steep slopes as overturn may result.
- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pick the most level possible route when transporting across elds. Avoid edges of ditches, gullies, and steep
hillsides.
• Be extra careful when working on inclines.
• Maneuver truck at safe speeds.
• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.
• Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or movement.
• Allow for unit length when making turns.
• Do not walk or work under raised components or attachments unless securely positioned and blocked.
• Keep all bystanders, pets, and livestock clear of work area.
• Operate truck from operators seat only.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while
standing alongside of unit.
• Never leave running equipment unattended.
• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all
problems. Follow maintenance safety procedures.
• Never hand feed materials into mixer while it is running. Rotating augers inside mixer may not be visible from
the loading point, and may cut or grab hands, clothing, or material being loaded, causing severe injury.
Always stop the trucks engine before hand loading materials.
• Do not allow operation of this unit by inexperienced or unqualied people. Keep all unqualifed people away
from the mixer during operation. Operators of this unit must be alert and use good judgement at all
times. Operator should not climb on ladder or any part of the mixer when loading, mixing, or unloading material.
SAFETY

Page # 10
• Be sure the inside of the mixer is clear of any obstruction before operating and that all shields are in place.
This includes any truck and driveline shields. Repair or replace any damaged or missing shields. Exposed
shafts can grab hands and clothing and cause severe injury or death.
• Use caution when working around the discharge area. Stay clear of slide tray. This is controlled from the cab
and could operate without warning, creating pinch points which could cause severe injury or death. Always
stop the truck’s engine and remove the trucks ignition key before working close to or near the discharge area.
• Never attempt to release jammed materials or clean materials from any area of the mixer or discharge
chute without stopping the engine rst. Moving parts can be hidden by materials, and stopped parts
can start unexpectedly, causing severe injury. Always disengage the PTO driveline so that the mixer cannot
be accidentally turned on before attempting to remove jammed material or to clean.
• Never put arms or feet inside unit or near discharge door opening or climb on or in the mixer while it is running.
NEVER allow anyone to position themselves over or near the top of the mixer while it is
running. Rotating augers and sprockets can grab clothing or create pinch points which can cause severe
injury or death to the operator or bystanders. Always disengage the PTO driveline, stop the truck engine,
and remove the ignition key so that the mixer cannot be accidentally turned on while inspecting, servicing,
repairing, or cleaning.
• Following operation disengage PTO, set brakes, shut o engine and remove the ignition key.
• Store unit in an area away from human activity.
• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and
livestock injury could result.
• Do not permit children to play on or around stored unit.
• Make sure all parked machines are on a hard, level surface and engage all safety devices.
• Wheel chocks may be needed to prevent unit from rolling.
FOLLOWING OPERATION
HIGHWAY AND TRANSPORT OPERATIONS
• If equipment is going to be transported on a public highway, always follow state and local regulations
regarding safety and auxiliary lighting. Be sure to check with local law enforcement agencies for your own
particular regulations. The end user is responsible for federal, state and local vehicle safety regulation
compliance (ex: requirements for weight, lighting, etc.).
• Adopt safe driving practices:
- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an
emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep the truck’s transmission in gear to provide engine braking when going downhill.
Do not coast.
- Do not drink and drive!
SAFETY