Sacred Sun OPzV Series User manual

C on ten t s
Chapter I: Product Introduction
1. Product Characteristics ...............................................................................................01
2. Main Applications ........................................................................................................02
3. Battery Construction ....................................................................................................02
4. General Specification ..................................................................................................03
5. VRLA Technology ........................................................................................................05
Chapter II: Electrical Characteristics
1. Discharge Characteristic Curve ...................................................................................06
2. Performance Data ........................................................................................................07
Chapter III: Operation and Maintenance
1. Security Instruction ......................................................................................................17
2. Discharge.................................................................................................18
3. Temperature Effect On Battery Capacity .........................................................18
4. Temperature Effect on Battery Service Life.....................................................19
5. Floating Charge And Equalizing Charge .........................................................19
6. Recharge .................................................................................................20
7. Storage..................................................................................21
8. Installation ................................................................................................22
9. Connection ...............................................................................................22
10. Commissioning ..........................................................................................23
11. Maintenance .............................................................................................23

Chapter I: Product Introduction
Product Characteristics
Advantages
Design life: 2V series:20 years, 12V series:15 years (25℃);
Long life according to EUROBAT Classification
Up to 1500 discharge cycles 80% DOD
High discharge performance
High gas recombination efficiency
Maximum charge efficiency
GEL state electrolyte prevents leakage and layering
Low resistance PVC or PF micro-porous separator ensure Low self-discharge rate
Easy installation vertical or horizontal
Shelf life: 24 months (25℃);
Design features
Positive plates
Negative plates
Separators
Container and Lid
Electrolyte
Terminal posts
Posts sealing
Vents
Plates suspension
Inter-cell connectors
Terminal hardware
Terminal adaptor
Product
Introduction
01
Tubular plate with lead-calcium-tin grid alloy;
Flat pasted plate with lead-calcium grid alloy (radial design);
Microporous PVC or PF separator;
High-strength opaque ABS (option: available in Flame Retardant UL94
V0 version);
Gel: SiO2gelled sulfuric acid;
High-conductivity terminals with threaded inserts (made of brass);
Double sealing structure;
One way valve with integrated flame arrestor;
Bottom supported;
Fully Insulated copper;
Fully insulate steel;
Solid lead plated copper plates.

Main Applications
Electrical Power plants and substation
Telecommunications
Renewable Energy Storage Systems
Emergency power
UPS and EPS units
Transportation
Standards
IEC60896-21/22: 2004
IEC61427-2014
DIN43539-T5 1984
DIN40742:1999
BSEN 61427-2002
YD/T1360-2005
GB/T 22473-2008
Eurobat guide
Installation compliant with EN50272-2
Battery Structure
OPzV 200Ah to 600Ah
Product
Introduction
02

OPzV 800Ah to 1500Ah OPzV 2000Ah
OPzV 2500Ah/3000Ah 12V OPzV 50Ah/100Ah/150Ah
Product
Introduction
03

General Specification
OPZV series
Table 1-1 OPZV series general specification
Battery Type
Nominal
Voltage
(V)
Nominal
Capacity
(Ah,25℃)
Dimensions (mm)
Weight
(kg)
Short
Circuit
Current
(A)
Internal
Resistance
(mΩ,25℃)
Terminal Type
Terminal
Layout
C10
1.80V/cell
Length
Width
Height
Total
Height
4 OPzV 200
2
200
103
206
352.5
385
17.4
2000
0.75
M10×Φ20
F
5 OPzV 250
2
250
124
206
352.5
385
21.1
2500
0.70
M10×Φ20
F
6 OpzV 300
2
300
145
206
352.5
385
24.7
2999
0.60
M10×Φ20
F
5 OPzV 350
2
350
124
206
471
503.5
27.5
3049
0.58
M10×Φ20
F
6 OPzV 420
2
420
145
206
471
503.5
32.4
3658
0.55
M10×Φ20
F
7 OPzV 490
2
490
166
206
471
503.5
37.3
4268
0.50
M10×Φ20
F
7 OPzV 500
2
500
166
206
471
503.5
37.3
4268
0.50
M10×Φ20
F
6 OPzV 600
2
600
145
206
646
678.5
44.5
4606
0.40
M10×Φ20
F
8 OPzV 800
2
800
191
210
646
678.5
60.0
6141
0.37
M10×Φ20
H
10 OPzV 1000
2
1000
233
210
646
678.5
73.8
7676
0.34
M10×Φ20
H
12 OPzV 1200
2
1200
275
210
646
678.5
88.0
9211
0.32
M10×Φ20
H
15 OPzV 1500
2
1500
340
210
646
678.5
108.6
11514
0.28
M10×Φ20
H
16 OPzV 2000
2
2000
399
212
772
804
150.0
12657
0.22
M10×Φ24
I
20 OPzV 2500
2
2500
487
212
772
804
181.0
15821
0.17
M10×Φ24
K
24 OPzV 3000
2
3000
576
212
772
804
219.5
18986
0.15
M10×Φ24
K
12V 1 OPzV 50
12
50
272
205
335
360
32.0
500
12.3
M8×Φ16
A
12V 2 OPzV 100
12
100
272
205
335
360
50.0
1000
6.69
M8×Φ16
A
12V 3 OPzV 150
12
150
380
205
335
360
70.0
1500
4.83
M8×Φ16
A
Product
Introduction
04

Terminal Layout
Terminal Type
VRLATechnology
The electrochemical reaction of batteries in charge and discharge process as follows:
Discharge
PbO2 +2H2SO4 + Pb PbSO4 + 2H2O + PbSO4
Charge
In the final stage of charge process, active substance in positive plate is fully transformed to lead
dioxide, but negative plate has not reached fully charged stage, the process of active substance in
negative plate transforming to spongy lead is not finished, oxygen gas generated in positive plate
reaches the negative plate through separator pores and then reacts with active substance in
negative plate, resulting depolarized state in negative plate, and restraining the generation of
hydrogen.
Principle of the oxygen reduction cycle follows:
Product
Introduction
05

Chapter II: Electrical Characteristics
Performance Curve
Cycle performance curve ( 25℃)
Figure 2-1 Cycle performance curve ( 25℃)
Voltage curve of simulation wind energy system cycle application
Figure 2-2 Voltage curve of simulation wind energy system cycle application
Charge characteristic curve under different depth of discharge ( 25℃)
Figure 2-3 Charge characteristic curve under different depth of discharge
Electrical Characteristics
06

Performance Data
Constant current discharge data
Table 2-1 OPzV Battery Constant Current Discharge Data Sheet (Amperes, 25 ℃)
Constant Current Discharge Data Sheet (25℃)-------Amperes(A)
Battery Type
End Voltage
(V/cell)
Discharge Time
5min
10min
15min
20min
30min
1 h
2 h
3 h
5 h
6 h
8 h
10 h
20 h
24 h
48 h
100 h
120 h
240 h
4 OPzV 200
1.65
302
270
236
205
174
115
75.3
58.9
40.5
34.3
26.5
22.6
11.8
9.97
5.40
2.80
2.37
1.21
1.70
283
253
219
195
169
110
71.3
55.7
38.3
32.4
25.5
21.8
11.5
9.71
5.33
2.77
2.35
1.20
1.75
270
242
212
184
160
105
67.3
52.8
36.3
31.2
24.5
21.0
11.2
9.49
5.26
2.75
2.33
1.19
1.80
255
230
203
177
154
100
63.6
50.0
34.0
29.1
23.5
20.0
10.9
9.31
5.20
2.71
2.31
1.17
1.85
240
217
192
167
145
95
60
47.3
32.6
28.1
22.3
18.9
10.6
9.1
5.13
2.67
2.27
1.15
5 OPzV 250
1.65
378
338
295
257
218
144
94.2
73.6
50.7
42.9
33.2
28.3
14.8
12.47
6.75
3.50
2.97
1.52
1.70
354
317
274
243
212
138
89.2
69.7
47.9
40.5
31.8
27.3
14.4
12.13
6.66
3.47
2.94
1.50
1.75
338
303
265
230
200
132
84.2
66.0
45.4
39.0
30.6
26.3
14.0
11.86
6.58
3.43
2.92
1.48
1.80
319
288
254
221
193
125
79.5
62.5
42.5
36.3
29.4
25.0
13.6
11.64
6.50
3.39
2.88
1.47
1.85
300
272
240
209
182
119
75
59.2
40.8
35.1
27.8
23.7
13.2
11.3
6.41
3.33
2.84
1.44
6 OPzV 300
1.65
453
405
354
308
261
173
113.0
88.3
60.8
51.5
39.8
33.9
17.7
14.96
8.10
4.20
3.56
1.82
1.70
425
380
329
292
254
165
107.0
83.6
57.5
48.6
38.2
32.7
17.3
14.56
7.99
4.16
3.53
1.80
1.75
405
363
318
276
240
158
101.0
79.2
54.5
46.8
36.7
31.5
16.8
14.23
7.89
4.12
3.50
1.78
1.80
383
345
305
265
231
150
95.4
75.0
51.0
43.6
35.3
30.0
16.3
13.97
7.80
4.07
3.46
1.76
1.85
360
326
288
251
218
143
90
71.0
48.9
42.1
33.4
28.4
15.9
13.6
7.69
4.00
3.41
1.73
5 OPzV 350
1.65
487
453
413
359
290
202
133.2
103.0
70.9
60.1
45.5
36.7
20.0
17.20
9.45
4.89
4.10
2.10
1.70
450
423
384
341
279
193
129.5
97.5
67.1
56.7
44.6
36.2
19.7
16.74
9.32
4.85
4.07
2.06
1.75
423
404
371
322
261
184
127.0
92.4
63.6
54.6
42.8
35.6
19.4
16.42
9.21
4.80
4.03
2.03
1.80
398
386
356
309
249
175
121.0
87.5
59.5
50.9
41.2
35.0
18.9
16.14
9.10
4.75
3.99
2.01
1.85
381
360
336
293
230
167
115
82.8
57.1
49.1
39.0
34.1
18.3
15.6
8.97
4.67
3.93
1.98
6 OPzV 420
1.65
584
544
496
431
348
242
159.8
123.6
85.1
72.1
54.6
44.0
24.0
20.64
11.34
5.87
4.92
2.52
1.70
540
508
461
409
335
231
155.4
117.0
80.5
68.0
53.5
43.4
23.6
20.09
11.19
5.82
4.88
2.47
1.75
508
485
445
386
313
221
152.4
110.9
76.3
65.5
51.4
42.7
23.3
19.70
11.05
5.76
4.84
2.44
1.80
478
463
427
371
299
210
145.2
105.0
71.4
61.0
49.4
42.0
22.7
19.37
10.92
5.70
4.79
2.41
1.85
457
432
403
351
276
200
138
99.4
68.5
58.9
46.8
40.9
22.0
18.8
10.77
5.60
4.72
2.38
Electrical Characteristics
07

Table 2-1 OPzV Battery Constant Current Discharge Data Sheet (Amperes, 25 ℃)
Constant Current Discharge Data Sheet (25℃)-------Amperes(A)
Battery Type
End Voltage
(V/cell)
Discharge Time
5min
10min
15min
20min
30min
1 h
2 h
3 h
5 h
6 h
8 h
10 h
20 h
24 h
48 h
100 h
120 h
240 h
7 OPzV 490
1.65
682
634
578
503
406
283
186.5
144.2
99.3
84.1
63.7
51.4
28.0
24.08
13.23
6.85
5.74
2.94
1.70
630
592
537
477
391
270
181.3
136.5
93.9
79.4
62.4
50.7
27.6
23.44
13.05
6.79
5.70
2.88
1.75
592
566
519
451
365
258
177.8
129.4
89.0
76.4
59.9
49.8
27.2
22.99
12.89
6.72
5.64
2.84
1.80
557
540
498
433
349
245
169.4
122.5
83.3
71.2
57.7
49.0
26.5
22.60
12.74
6.65
5.59
2.81
1.85
533
504
470
410
322
234
160
116.0
79.9
68.8
54.6
47.7
25.6
21.9
12.56
6.54
5.50
2.77
7 OPzV 500
1.65
696
647
590
513
414
288
190.3
147.2
101.3
85.8
65.0
52.4
28.6
24.57
13.50
6.99
5.86
3.00
1.70
643
604
548
487
399
275
185.0
139.3
95.8
81.0
63.7
51.7
28.1
23.91
13.32
6.93
5.81
2.94
1.75
604
577
530
460
373
263
181.4
132.0
90.8
78.0
61.2
50.9
27.7
23.46
13.15
6.86
5.76
2.90
1.80
569
551
508
442
356
250
172.9
125.0
85.0
72.7
58.8
50.0
27.0
23.06
13.00
6.79
5.70
2.87
1.85
544
514
480
418
329
238
164
118.3
81.5
70.2
55.7
48.7
26.1
22.3
12.82
6.67
5.61
2.83
6 OPzV 600
1.65
803
723
668
613
504
346
226.0
176.6
121.6
103.0
79.6
67.8
35.5
30.50
16.10
7.78
6.54
3.39
1.70
769
670
623
578
483
330
214.0
167.2
115.0
97.2
76.4
65.4
34.7
29.90
15.98
7.70
6.51
3.38
1.75
710
632
583
538
468
316
202.0
158.4
109.0
93.6
73.4
63.0
33.0
28.80
15.78
7.64
6.48
3.36
1.80
665
597
547
499
426
300
190.8
150.0
102.0
87.2
70.6
60.0
32.2
27.67
15.60
7.57
6.45
3.34
1.85
617
541
500
453
400
286
181
142.0
97.8
84.2
66.8
56.8
31.3
26.8
15.38
7.42
6.42
3.33
8 OPzV 800
1.65
1071
964
891
817
672
461
301.3
235.5
162.1
137.3
106.1
90.4
47.3
40.20
21.40
10.37
8.72
4.52
1.70
1025
893
831
771
644
440
285.3
222.9
153.3
129.6
101.9
87.2
46.3
39.60
21.31
10.35
8.68
4.51
1.75
947
843
777
717
624
421
269.3
211.2
145.3
124.8
97.9
84.0
44.0
38.40
21.04
10.32
8.64
4.48
1.80
887
796
729
665
568
400
254.4
200.0
136.0
116.3
94.1
80.0
42.9
35.92
20.80
10.28
8.60
4.45
1.85
823
721
667
604
533
381
241
189.3
130.4
112.3
89.1
75.7
41.7
35.6
20.51
10.20
8.56
4.44
10 OPzV 1000
1.65
1338
1205
1113
1022
840
577
376.7
294.3
202.7
171.7
132.7
113.0
59.2
50.25
26.90
12.97
10.90
5.65
1.70
1282
1117
1038
963
805
550
356.7
278.7
191.7
162.0
127.3
109.0
57.8
49.50
26.63
12.93
10.85
5.63
1.75
1183
1053
972
897
780
527
336.7
264.0
181.7
156.0
122.3
105.0
55.0
48.00
26.30
12.90
10.80
5.60
1.80
1108
995
912
832
710
500
318.0
250.0
170.0
145.3
117.7
100.0
53.5
45.90
26.00
12.85
10.75
5.57
1.85
1028
902
833
755
667
477
301
236.7
163.0
140.3
111.3
94.7
52.2
44.2
25.63
12.78
10.70
5.55
12 OPzV 1200
1.65
1812
1620
1416
1230
1008
692
452.0
353.2
243.2
206.0
159.2
135.6
71.0
60.30
32.40
15.56
13.08
6.78
1.70
1698
1518
1314
1140
966
660
428.0
334.4
230.0
194.4
152.8
130.8
69.4
59.40
31.96
15.52
13.02
6.76
1.75
1620
1452
1284
1104
936
632
404.0
316.8
218.0
187.2
146.8
126.0
66.0
57.60
31.56
15.48
12.96
6.72
1.80
1530
1380
1218
1020
852
600
381.6
300.0
204.0
174.4
141.2
120.0
64.4
53.88
31.20
15.40
12.90
6.68
1.85
1440
1302
1152
960
800
572
361
284.0
195.6
168.4
133.6
113.6
62.6
53.4
30.76
15.35
12.84
6.66
15 OPzV 1500
1.65
1925
1721
1505
1307
1109
865
565.0
441.5
304.0
257.5
199.0
169.5
88.8
75.38
40.30
19.45
16.30
8.18
1.70
1804
1613
1396
1211
1078
825
535.0
418.0
287.5
243.0
191.0
163.5
86.8
74.25
39.95
19.40
16.24
8.15
1.75
1721
1543
1364
1173
1020
790
505.0
396.0
272.5
234.0
183.5
157.5
82.5
72.00
39.45
19.35
16.18
8.10
1.80
1625
1466
1294
1114
982
750
477.0
375.0
255.0
218.0
176.5
150.0
80.5
67.95
39.00
19.21
16.07
8.05
1.85
1530
1384
1224
1070
925
715
452
355.0
244.5
210.5
167.0
142.0
78.3
66.7
38.45
19.05
16.02
8.03
Electrical Characteristics
08