Saeco Classic User manual

Saeco International Group SEPT.: 2003
All parts of the present service manual are the property of Saeco International Group. All rights reserved. The manufacturer
is not responsible for any errors or omissions in the present document. Any reproduction or unauthorised use of this manual
without the prior written permission of the manufacturer or by contractual agreement is prohibited.
ROYAL CLASSIC
ROYAL EXCLUSIV
ROYAL DIGITAL
ROYAL DIGITAL REDESIGN
ROYAL DIGITAL PLUS
ROYAL PROFESSIONAL
ROYAL PROFESSIONAL REDESIGN
ROYAL CAPPUCCINO
ROYAL CAPPUCCINO REDESIGN
ROYAL COFFEEBAR
ROYAL OFFICE
SERVICE
MANUAL
Revision 4
Saeco

Saeco International Group REV.4 SEPT.2003
Table of contents
1. Introduction
2. Technical data
3. Operation
4. Functions and timing
5. Service programme
6. Faults
7. Fault diagnosis
8. Repairs / Service schedule
9. Disassembly
10. Circuit diagrams

Saeco International Group REV.4 SEPT.2003
CHAPTER 1
INTRODUCTION
Page
1. Documents required 1
2. Equipment 1
3. Material 1
4. Safety instructions 1
5. Overview of product range 2

ROYAL 1. INTRODUCTION
Saeco International Group REV.4 SEPT.2003 Page 1/2
1. Documents required
The following documents and requirements are necessary to qualify for an authorised repair.
•Service manual
•Operating instructions where available
2. Tools
In addition to an electrical workshop, the following standard tools are necessary:
Description
Comments
1 Special screwdriver (Pozi) Size: PZ1
1 Special screwdriver (Pozi) Size: PZ2
1 Special screwdriver (Torx) Size: T10
1 Temperature measuring device Temperature range > 150ºC
Suitable for point measurements
3. Material
Description Comments Brand
Heat conductive paste
Temperature resistance ≥200°
User's choice
Bolt adhesive
Temperature resistance ≥200°
User's choice
Descaler Saeco
Grease solvent User's choice
Silicone grease (food safe) Saeco
4. Safety instructions
All prescriptions and regulations in force regarding the repair of electrical equipment must be
observed!
The machine must be disconnected from the main power supply before performing repair work.
Switching the machine off is not an adequate measure.
The Royal coffee machine is classified under Protection Class 1. Protective devices must be tested
once the repair work has been completed.

1. INTRODUCTION ROYAL
Page 2/2 REV.4 SEPT.2003 Saeco International Group
5. Overview of product range
Royal Redesign Royal
TYPE Pre-
grinding/
brewing
Cappuccino
maker
Steam system Second
pump
Second
heating
system
Display
Classic * Pre-
brewing
Dial control
Exclusive x x
Digital x x
Digital
Redesign
x x
Digital Plus x Rapid Steam Pipe
heater
x
Professional
(Instant
Steam)
x x Instant Steam
x Flow
heater
x
Professional
(Rapid Steam)
x x Rapid Steam Pipe
heater
x
Professional
Redesign
x x Rapid Steam Pipe
heater
x
Cappuccino x x Instant Steam
x Flow
heater
x
Cappuccino
Redesign
x x Instant Steam
x Pipe
heater
x
Coffeebar ** x x Rapid Steam Pipe
heater
x
Office*** x
x
Note:
* All machines, with the exception of the Royal Classic, are fitted with a powder coffee feed.
** The Royal Coffeebar has a fixed water connection (reversible).
***Royal Office – no steam function.
Output capacity:
Royal Series (Household): Maximum average daily output: 30 coffees
Royal Office / Coffeebar: Maximum average daily output: 50 coffees

Saeco International Group REV.4 SEPT.2003
CHAPTER 2
TECHNICAL DATA
Page
1. Technical Data Royal
(Classic) 1
2. Technical Data Royal
(Digital/Digital Redesign/Exclusive) 2
3. Technical Data Royal
(Cappuccino/Professional Instant Steam/
Cappuccino Redesign) 3
4. Technical Data Royal
(Professional-Rapid Steam/Prof. Redes.
Digital Plus/Coffeebar) 4
5. Technical Data Royal
(Office) 5