Safe T Plus F-105K2.5 Service manual

KEEP INSTRUCTIONS IN VEHICLE AT ALL TIMES
INSTALLATION INSTRUCTIONS
FOR MOUNTING HARDWARE
KIT F-105K2.5
This kit supports installation of SAFE T PLUS®:
MODEL # 41-140 (RED)
MODEL # 41-180 (WHITE)
MODEL #41-230 (BLUE)
Copyright 2017. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form
without expressed written consent.
®
MY SAFE T PLUS® UNIT

i
IMPORTANT SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . .
1
SAFE T PLUS® WARRANTY INFORMATION. . . . . . . . . . . . . . . . . . . .
3
KIT CONTENTS & REQUIRED FASTENERS. . . . . . . . . . . . . . . . . . . .
5
TOOLS REQUIRED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
SAFETY & OTHER RECOMMENDED ITEMS. . . . . . . . . . . . . . . . . . .
7
SAFE T PLUS® INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . .
10
ROAD TEST & CENTERING. . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
VEHICLE ALIGNMENT SHOP INSTRUCTIONS. . . . . . . . . . . . . . . . . .
18
TABLE OF CONTENTS
Our Commitment to You
We, here at SAFE T PLUS®, are driven by the relentless pursuit to “Help Drivers
Arrive Safely to their Destinations”.
It is through our uncompromising customer service and focus on producing high
quality products that ensures we meet the expectation and satisfaction of the people
using our products. Our appreciation of our customers is reflected through the quality
of our products and our professional level of customer service. Our commitment to
customer service doesn't end when you receive your product. Rather, it is our core
principle in building relationships throughout the ownership of your SAFE T PLUS®
products.
Thank you from the SAFE T PLUS® Team!

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IMPORTANT SAFETY INFORMATION
Before installing your SAFE T PLUS®unit:
Be sure that vehicle is able to
maintain a straight–ahead trajectory
when driven on a straight and level
stretch of road, without drifting left or
right. If vehicle tends to drift, you
might need to service vehicle
alignment in accordance with vehicle
manufacturer’s specifications.
Check the condition of vehicle tires.
Be sure tires are properly inflated and
exhibit normal wear. Correct
deficiencies if noted.
Installing the SAFE T PLUS®unit requires
gaining access to the front underside of
your vehicle. Be careful when working
underneath your vehicle.
Use all tools, safety items, and
recommended items in accordance with
product manufacturer’s instructions.
IMPORTANT SAFETY INFORMATION

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SAFE T PLUS®only permits the use and
installation of genuine and original Factory
Provided/Supplied parts and accessories.
SAFE T PLUS®DOES NOT ALLOW any
replacement, substitute, homemade, or
alternative parts or accessories to be
used with any products for your safety and
to ensure the proper functionality of your
SAFE T PLUS®Steering Control. SAFE T
PLUS®DOES NOT ALLOW any of its factory
provided parts to be altered, modified, and
changed under any circumstance. Failure
to use genuine SAFE T PLUS®parts could
result in product failure, breakage,
potential accident, which will immediately
void your warranty and any liability of
SAFE T PLUS®. Your safety is our first
priority.
If you need any replacement parts, they
may be ordered through SAFE T PLUS®
distributors, dealers, and the factory
depending on your point of purchase. If
you need help locating replacement parts,
please contact us direct, we would be
happy to help.
IMPORTANT SAFETY INFORMATION

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Our team is committed to producing the highest quality Steering Control devices to all our customers.
So, in the event that anything is wrong or incorrect with your SAFE T PLUS®Steering Control
product(s), we will work hard to make it right for you, and fast.
Any SAFE T PLUS®products damaged in shipping (when ordered directly from SAFE T PLUS®
Factory) or defective products must be returned directly to SAFE T PLUS®in the original box or
comparable cardboard packing securely protecting the product, freight prepaid. A Return Material
Authorization Number (RMA#) must be attained first, and included with the product.
Submit a warranty request claim by completing the below Warranty Request Form or by contacting
SAFE T PLUS®at [phone] or [e-mail].
Limited Lifetime Warranty
SAFE T PLUS®for Recreational Vehicles (Class, A, B, C and Towable Vehicles) –Lifetime
Warranty
SAFE T PLUS®Steering Control products installed on any Recreation Vehicle carries a Limited
Lifetime Warranty against defects in material and workmanship. This Warranty only applies to the
original purchaser. If any SAFE T PLUS®products are found to be used commercially, or is
structurally altered (including mounting brackets, bolt kits, washers, spacers, nuts, etc.), or when non-
factory or non-genuine SAFE T PLUS®parts are used, or is damaged as a result of improper
installation or abnormal use, warranty and liability will be voided.
Obligation under this warranty shall subject only to the original purchaser from the manufactured date
of the product. The manufacturer will replace any SAFE T PLUS®unit, mounting brackets, and/or bolt
kits that are found to be defective as a result of the manufacturer’s material and/or workmanship.
All warranty considerations must receive a Returned Materials Authorization (RMA#) number
assigned from the manufacturer first. Customer may then ship the SAFE T PLUS®unit or mounting
brackets to the Austell, Georgia factory location freight prepaid (i.e. at customer’s expense). Warranty
Replacement units or mounting brackets, bolt kits will be returned to customer at SAFE T PLUS®’
expense (freight prepaid for return) by regular Ground Shipping Service.
Warranty Disclaimer
This warranty will not apply where a SAFE T PLUS®unit, mounting brackets, and mounting bolts and
nuts have been altered from SAFE T PLUS®original construction in any way so as, in our judgment, to
affect its stability, functionality, or longevity which has been subject to misuse, negligence, or accident.
This warranty does not cover any other component related to a vehicle’s steering assembly, front end
suspension, or chassis. Further, this warranty does not include any manufacturer responsibility for any
incidental or consequential damages resulting in the use of SAFE T PLUS®products. If warranty
applies, manufacturer will repair or replace, at their discretion, the SAFE T PLUS®products or any part
or component that is deemed defective.
SAFE T PLUS®WARRANTY INFORMATION

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Manufacturer reserves the right to change or modify any products without assuming obligation to
modify any previously manufactured products. This warranty does not apply unless proper installation
of genuine factory-provided SAFE T PLUS®products and parts is followed according to factory
instructions, or if failure is due to accident, improper use, abusive use, unauthorized repairs are
attempted, or purchased from any distributors, dealers, service centers, or retail outlets. If SAFE T
PLUS®products are installed but not properly centered and adjusted by consumer, dealer, service
center, retail outlet, or other related mechanics, any and all expenses, costs, associated with centering
or adjusting SAFE T PLUS®correctly will be at the expense of the customer (purchaser), not the
manufacturer. Manufacturer assumes no liability for labor, service costs, freight, or any other
incidental or consequential charges or damages incurred by owner or associated dealers, service
centers, retail outlets, or related mechanics.
SAFE T PLUS®products considered for warranty must be returned directly to SAFE T PLUS®in
Austell, Georgia, in the original box or adequately secured cardboard boxing, freight prepaid. A copy
of customer’s name, return shipping address, contact information (phone, email) and the Return
Material Authorization (RMA#) must be included with the product.
In the event of a vehicle accident with SAFE T PLUS®installed, please remove the SAFE T PLUS®
Unit and all associated mounting brackets, bolt kits. Contact SAFE T PLUS®factory for a Return
Material Authorization (RMA#) number to return all SAFE T PLUS®product for inspection and
replacement.
We want to ensure your SAFE T PLUS®products were not damaged and are properly functioning after
any type of accident.
The warranty is expressly in lieu of all other warranties expressed or implied and all other obligations
or liabilities on our part of any kind or character, including liabilities for alleged representation or
negligence.
Warranty Return Information
If your Warranty is approved by SAFE T PLUS®manufacturer, a Return Material Authorization
number (RMA#) will be sent to you to return your product. Return shipping costs are at your expense
and non-refundable.
Ship your return product (must include the RMA# you are provided) to:
Safe T Plus
Attention: RMA
1230 Six Flags Road
Building C
Austell, GA 30168
We recommend keeping a copy of your tracking number for your records.
SAFE T PLUS WARRANTY INFORMATION (cont’d)

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NAME AND DESCRIPTION
PART NUMBER
QUANTITY
Anchor Bracket
55-105-6
1
Tie-Rod Bracket
55-206
1
U-Bolt Kit
12-38-1625K
(contains two
3/8 x 1-5/8-inch
U-Bolts, and four
3/8-16 flanged lock nuts)
1
½-13 Hex Nuts
(contained in your Safe T Plus® unit box)
14-400
2
KIT CONTENTS & REQUIRED FASTENERS

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Socket Wrench
Deep Well Sockets
(9/16 and 1-1/8-inch)
Torque Wrench
(25-250 foot pounds)
Open Ended Wrench
(1-1/8-inch))
Rubber Mallet
NAME AND DESCRIPTION
PART NUMBER
QUANTITY
13 ½-13 X 3 Bolts
(contained in your Safe T Plus® unit box)
10-4-300
2
Washers
(contained in your Safe T Plus® unit box)
15-850
2
KIT CONTENTS
TOOLS REQUIRED
KIT CONTENTS & REQUIRED FASTENERS (cont’d)

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NAME AND DESCRIPTION
PURPOSE
Safety Glasses
Protect eyes from debris while installing SAFE
T PLUS®.
Nitrile Gloves
Protect hands from dirt and lubricants during
SAFE T PLUS®installation.
Scotch Brite Pad
Remove dirt and debris from tie rod.
Vehicle Operator’s Manual
Reference source.
SAFETY & OTHER RECOMMENDED ITEMS

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NAME AND DESCRIPTION
PURPOSE
Wheel Chocks
Prevent vehicle from moving when parked.
Safety Jack Stands
Support raised vehicle.
Penetrating Oil Lubricant
(PB Blaster or similar)
Helps to loosen existing nuts on vehicle that
may be difficult to remove.
Impact Wrench OR
Breaker Bar
Assist with removal of existing nuts on axle
assembly U-bolt if required.
SAFETY & OTHER RECOMMENDED ITEMS (cont’d)

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NAME AND DESCRIPTION
PURPOSE
Painter’s Tape
Apply to steering wheel and dashboard for
center steering alignment purposes.
SAFETY & OTHER RECOMMENDED ITEMS (cont’d)

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FOR VEHICLES WITH ENGINES OR GENERATORS MOUNTED IN THE FRONT,
USE CAUTION WHEN WORKING AROUND ENGINE AND EXHAUST
COMPONENTS. COMPONENTS CAN REMAIN HOT FOR UP TO AN HOUR
AFTER ENGINE OR GENERATOR SHUTDOWN. FAILURE TO COMPLY MAY
RESULT IN INJURY.
NOTE
An installation video is available for your reference at:
https://www.youtube.com/watch?v=ysabH_SCVJM&feature=youtu.be
Since the installation video may show a different chassis and method
of installation, the video is strictly for reference only, and does not
supersede the instructions contained in this manual.
When parking vehicle, ensure that wheels are in a straight ahead
position. This can be accomplished by ensuring that your
vehicle is traveling straight ahead and stopping the vehicle with the
steering wheel in that position.
Refer to Figure 1 to familiarize yourself with hardware orientation and
installation.
1.
Gain access to the underside of front axle assembly.
NOTE
Some vehicles are equipped with a factory-installed dampner. The
dampner looks similar to the SAFE T PLUS®unit, with one end attached
to the Tie-Rod, and the other end is usually attached to the frame of
the vehicle. If dampner is installed, remove dampner, brackets, and
mounting hardware in its entirety before continuing with procedure.
SAFE T PLUS® INSTALLATION
WARNING

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ITEM NO.
ITEM NAME
PART NUMBER
QTY
1
SAFE T PLUS® Unit
41-140, 41-180, or 41-230
1
2
Bolt
10-4-300
2
3
Washer
15-850
2
4
Flanged Nut
14-400
2
5
U-Bolt
Included in U-Bolt Kit 12-38-1625K
2
6
Flanged Lock Nut
Included in U-Bolt Kit 12-38-1625K
4
7
Tie-Rod Bracket
55-206
1
8
Anchor Bracket
55-105-6
1
Figure 1. SAFE T PLUS®Unit and Attaching Hardware Installation Diagram
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Page 12 of 18
2.
Using a socket wrench with a 1-1/8-
inch socket, remove two existing
nuts (and washers if installed) from
axle spring rear U-bolt on driver’s
side of front axle assembly. If nuts
are difficult to remove, apply
penetrating oil lubricant and re-
attempt removal using a breaker
bar or impact wrench for assistance
(Figure 2).
NOTE
When installing Anchor Bracket in the following step, ensure Anchor
Bracket is mounted angled up from the mounting position and goes above
the vehicle tie-rod. The slanted 45 degree angle side of Anchor Bracket
should be facing the driver's wheel for proper mounting of SAFE T PLUS®
unit.
3.
Using a torque wrench with a 1-1/8-inch socket, install and secure Anchor
Bracket to existing axle spring rear U-bolt with two existing nuts (and
washers if previously installed) that were removed in step 2, and torque
nuts to a recommended 250 foot-pounds. Be sure to double check your
vehicle manufacturer torque specifications of nuts (Figure 2).
4.
Remove debris from Tie-Rod with Scotch-Brite pad.
5.
On passenger’s side of Tie-Rod,
place Tie-Rod Bracket on bottom of
the Tie-Rod. With U-Bolt threads
facing down, loosely install Tie-Rod
Bracket onto Tie-Rod with two U-
Bolts and four Flanged Lock Nuts
(Figure 3).
SAFE T PLUS®INSTALLATION (cont’d)
FIGURE 2. ANCHOR BRACKET INSTALL TO AXLE
SUSPENSION U-BOLT
ANCHOR BRACKET
U-BOLT
EXISTING NUT
AND WASHER
TIE-ROD
BRACKET
U-BOLT
FLANGED LOCK NUT
FIGURE 3. TIE-ROD BRACKET INSTALL TO
TIE-ROD

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6.
With Anchor Bolt threads facing up,
loosely install large end of SAFE T
PLUS®unit to the bottom of Anchor
Bracket with Anchor Bolt, Anchor
Washer, and Anchor Nut
(Figure 4).
7.
With Tie-Rod Bolt threads facing
up, loosely install small end of SAFE
T PLUS®unit to the top of Tie-Rod
Bracket with Tie-Rod Bolt, Tie-Rod
Washer, and Tie-Rod Nut (Figure 5).
8.
Grip head of Anchor Nut with 1-1/8-inch open ended wrench. Using a
torque wrench with a 1-1/8-inch socket, torque Anchor Bolt to Anchor
Bracket to 120-130 foot pounds (Figure 4).
SAFE T PLUS®INSTALLATION (cont’d)
FIGURE 4. SAFE T PLUS INSTALL TO ANCHOR
BRACKET
FIGURE 5. SAFE T PLUS INSTALL TO TIE-ROD
BRACKET
ANCHOR
BOLT
ANCHOR
WASHER
ANCHOR
BRACKET
ANCHOR
NUT
TIE-ROD NUT
TIE-ROD
BRACKET
TIE-ROD
BOLT
TIE-ROD
WASHER

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OVER TIGHTENING OF TIE-ROD BRACKET FLANGED LOCK NUTS
CAN CAUSE IMPROPER FIT AND POTENTIAL FAILURE OF U-BOLTS.
IF YOU EXCEED 25-30 FOOT-POUNDS OF TORQUE ON TIE-ROD
BRACKET FLANGED LOCK NUTS, TIE-ROD BRACKET WILL BEND
CAUSING U-BOLTS TO FLARE OUT. STOP INSTALLATION
IMMEDIATELY AND CALL SAFE T PLUS®TO ORDER A NEW
TIE-ROD BRACKET AND U-BOLT KIT. DRIVING WITH BENT TIE-
ROD BRACKET AND U-BOLTS CAN CAUSE A SERIOUS DRIVING
ACCIDENT.
A RUBBER MALLET IS REQUIRED TO GENTLY TAP U-BOLTS INTO
PLACE IN THE FOLLOWING STEP. IF U-BOLTS DO NOT REQUIRE
GENTLE TAPPING INTO PLACE, CONTACT SAFE T PLUS®CUSTOMER
SERVICE TO ENSURE THAT YOU HAVE THE CORRECT PART. PROPER
FITTING U-BOLTS ARE A SAFETY REQUIREMENT.
9.
Rotate Tie-Rod Bracket assembly until SAFE T PLUS®unit is parallel to Tie-
Rod and is able to move freely without potential contact with any other
parts on vehicle. Using a torque wrench with a 9/16-inch socket, torque
four Flanged Lock Nuts to 25-35 foot pounds (Figure 3).
10.
Torque Tie-Rod Bolt to Tie-Rod Bracket to 80-90 foot pounds (Figure 5).
11.
If vehicle is raised, lower vehicle to the ground with full weight on wheels
in accordance with vehicle manufacturer’s instructions.
SAFE T PLUS®INSTALLATION (cont’d)
WARNING

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NOTE
Two people are required for the following step. One person should
remain inside the vehicle, and the other person outside the vehicle
to observe.
THE OUTSIDE OBSERVER WILL HAVE TO GAIN ACCESS TO THE FRONT
UNDERSIDE OF THE VEHICLE WHILE THE VEHICLE IS OPERATING, AND
WHILE THE STEERING WHEEL IS TURNED TO THE EXTREME RIGHT AND
EXTREME LEFT. WHILE OBSERVER IS UNDERNEATH VEHICLE, ENSURE
THAT:
PARKING BRAKE REMAINS APPLIED.
LEVELING JACKS ARE NOT ACTUATED (IF EQUIPPED)
OBSERVER REMAINS CLEAR OF WHEELS WHEN THEY ARE
TURNED LEFT AND RIGHT.
FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH.
12.
Start vehicle. Turn steering wheel to both extreme left and right positions
and ensure SAFE T PLUS®unit does not bind or scrape front axle assembly
components. If interference is noted, return steering wheel to straight
ahead position and shut the vehicle down. Adjust the Tie-Rod Bracket
assembly as required. Repeat this step as required until SAFE T PLUS®unit
does not interfere with steering components. Should SAFE T PLUS®
continue to contact steering assembly components, please contact our
technical support team at [phone] for further assistance.
13.
Installation is complete. The next step is Road Test and Centering, with
adjustment if necessary.
SAFE T PLUS®INSTALLATION (cont’d)
WARNING

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NOTE
Two people are recommended for the following step. If only one
person will perform road test, be sure to bring painter's tape to
assist with marking steering wheel for proper alignment.
Bring a socket wrench, 9/16-inch socket, and torque wrench for
road test.
1.
Perform road test by driving vehicle on flat, straight surface away from
traffic. Drive vehicle without forcing the vehicle to travel straight and note
(if any) the direction the vehicle is pulling (left or right). If vehicle
maintains a straight trajectory, then this is your final step.
2.
If vehicle is pulling in a certain direction, continue driving the vehicle, but
use the steering wheel to hold the vehicle in a straight line.
3.
Stop the vehicle on a flat surface, away from traffic, and hold the steering
wheel so that the wheels remain in the straight ahead position.
4.
Place the vehicle in park and engage the emergency brake.
NOTE
One person must hold the steering wheel so that the wheels remain
in the straight ahead position, while the second person steps
outside the vehicle to adjust the SAFE T PLUS®unit. If second person
is not available, place a strip of painter's tape on the top center of
the steering wheel, and place a strip on the dashboard above the
instrument cluster, directly in line with tape on steering wheel
before exiting the vehicle (Figure 6).
When loosening Flanged Lock Nuts on the U-Bolts in the following
step, allow the SAFE T PLUS®unit to push the Tie-Rod Bracket
assembly along the Tie-Rod under its own spring loaded pressure.
Do not hammer or force the Tie-Rod Bracket into position.
ROAD TEST & CENTERING

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5.
For the person outside of the vehicle, gain access to SAFE T PLUS®unit.
Using a socket wrench with a 9/16-inch socket, and loosen Flanged Lock
Nuts on Tie-Rod Bracket U-Bolt and allow the SAFE T PLUS®unit to freely
move to its centered position. Once the SAFE T PLUS®unit rests at its
centered position, using a torque wrench with a 9/16-inch socket, torque
Tie-Rod Bracket Flanged Lock Nuts to 25-35 foot pounds (Figure 3).
6.
Repeat road test until vehicle is able to maintain a straight trajectory. If
centering the SAFE T PLUS®unit requires more than 2 or 3 attempts,
please contact our technical support team at [phone] for further
assistance.
Figure 6. Tape Application to Steering Wheel and Dashboard
ROAD TEST & CENTERING (cont’d)
PAINTER’S
TAPE

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For future front-end alignments:
1.
Gain access to SAFE T PLUS®unit. Using a socket wrench with a 9/16-inch
socket, loosen Flanged Lock Nuts on Tie-Rod Bracket U-Bolts so that Tie-
Rod Bracket is no longer secured to the Tie-Rod. Be sure Tie-Rod can slide
freely between the U-Bolts and Tie-Rod Bracket without binding
(Figure 1).
2.
After completion of vehicle alignment, ensure vehicle front wheels remain
in the straight ahead position. Using a torque wrench with a 9/16-inch
socket, torque Flanged Lock Nuts on Tie-Rod Bracket U-Bolts to 25-35
foot pounds (Figure 1).
3.
Perform road test in accordance with ROAD TEST AND CENTERING section
in this manual.
VEHICLE ALIGNMENT SHOP INSTRUCTIONS