Safe-winch AC 10230-400 User manual

Side 1
AC Powered Pulling Winch
Model: AC 10230-400
GRP: 041 04/2016
PN: AC10230 230V AC
AC10400 400V AC
Introduction
Feature
Line pull:
3,600 kg single line (EN-14492-1 rating)
Brake:
Automatic, full load cone brake
Clutch:
Turn the T-handle for rapid wire rope payout
Control:
Handheld pendant switch powers the winch
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property damage.
Installation
Before using the winch, make sure all electrical components have no corrosion or damaged; the environment should
be clear and dry.
Mounting
．Winch shall be mounted on a flat and hard surface.
．Winch should be mounted as closed to center and as horizontal as
possible to the direction of the line pull.
．Wire rope shall be wound in an under-wound orientation only.
．Eight (8) M10 X 1.5 pitch 12.9 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．
Two (2) M12 x 1.5 pitch 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.
Compliance with EN 14492-1
The winch complies with European Standard of EN-14492:2006 Power-Driven Winches, CE Machinery Directive:
2006/42/EC and CE EMC Directive 2004/108/EC provided that the OWNER or END USER complies with all
responsibilities described below.
1. Refer to the Instruction Manual to install winch for safe winching operation.
2. Fit the recommended wire rope to comply with EN ratings:
* Rope drives with steel wire rope shall be dimensioned
*At least 2:1 wire rope working coefficient for the first rope layer.
* At least 10:1 D/d ratio to the centre of the rope
*Drum freeboard shall be at least 1.5 x rope diameter.
3. The wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with EN ratings;
*At least two rope windings on the drum.
*Rope attachment to withstand 2.5 x the remaining static force.
4. Fit an emergency stop switch to comply with emergency stop function.
5. Fit a hook with a safety latch to comply with a safety hook.

Side 2
Wiring Diagram AC10230 with standard handset and ESS

Side 3
Wiring Diagram AC10400 with standard handset and ESS

Side 4
Wiring Diagram AC10400 with cutout module
．The over-load protector built in the control box and is automatic reset after reducing the load.
Warning
．The winch is not intended to be used in any manner for the movement or lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum for the winch only, consult the wire rope
manufacturer for wire rope rating.
．The rope winding on the drum shall remain 5 wraps from the drum.

Side 5
Parts List
Ver:1
Item
No.
Description
Part No.
Qty
1
Motor 230V 2,2kW
MOT230K
1
Motor 400V 3kW
MOT400L
1A
Motor flange
FLA110
1
2
Tie bar kit
CO881583
2
3
Motor support rack kit
CO881584
1
4
Motor coupling
BØS240
1
5
Drum bushing
CO880006
2
6
Drum kit
CO881585
1
7
Gearbox support rack
CO881586
1
8
Grounding lead
CO880009
1
9
1st shaft
CO881523
1
10
3rd ring gear kit
CO881524
1
11
3rd stage carrier kit
CO881525
1
12
3rd bushing
CO880014
1
13
2nd stage carrier kit
CO881526
1
14
1st stage carrier kit
CO881527
1
15
1st & 2nd ring gear
CO880017
1
16
1st pinion kit
CO880018
1
17
Clutch kit
CO880019
1
18
Gear box kit
CO880020
1
19
Cone brake disc kit
CO880021
1
20
Brake cover kit
CO880022
1
21
Roller fairlead (not standard)
RUL065A
1
22
Mounting hardware
CO881588
1
23
Remote control (not standard)
1
24
Relay unit 230V AC (not standard)
REL340
1
Relay unit 230 V AC (not standard)
REL340
24-1
Remote socket kit (not standard)
1
Remote socket kit (not standard)
24-2
Pendant control W/ESS (not standard)
1
Pendant control W/ESS (not standard)
25
Brake clutch base
CO881100
1

Side 6
Winch Assembly