SAHINLER HPK 665 User manual

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C E D E C L A R A T I O N
We as
ŞAHİNLER METAL MAKİNE END. A.Ş.
İzmir Yolu 22.km
Mümin Gençoğlu Caddesi
Bursa / TÜRKİYE
confirm that the machine
H
HP PK K 6 65 5
Serial Number :
Production Year :
complies with
and the machine also harmonized with the standards
DIN EN 60204 Part 1
Name : Mustafa PINARBAŞI
Position : Production Director
BURSA, on..............................
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- 1 -
CONTENTS Page
Content 1
General Notes 2 - 3
General Warranty Terms 4
General Safety Terms 5
Danger Zones 6
Transporting Lifting and Carrying 7
Foundation and main dimensions 8 - 9
Operating HPK 65 as horizontal 10
HPK 65’s Technical Properties 11
Capacity Chart For HPK 65 12
Operating the machine 13
Standard equipments for HPK 65 14
Bending Operations 15 - 16
Flat bar bending 17
Pipe Bending 18
Leg-In and Leg-Out Rolling 19
T – U - I Section Rolling 20 - 21
Maintenance and Lubrication 22 - 24
Lubricating the guide rollers 25
Hydraulic Plans and Parts List 26
Standard Roller 27
Main Part Lists 28 - 40
Electric Schemes

2
GENERAL NOTES
1. Introduction
Thank you for choosing a Şahinler Sheet / Metal Working Machine. We are proud to have you
in our long list of satisfied customers all over the world.
This User’s Manual is absolutely for your safety and is essential for the machine to have a
long production life. As long as you keep up with our Manual you will be able to run your machine
smoothly and safely. Keep in mind that the machine is designed absolutely to perform maximum safe-
ty and for efficient working.
In this Manual you can find instructions and information about:
Correct installations of the machine
Description of the functional parts of the machine
Set-up and start-up adjustments
Correct standard and scheduled maintenance
Simple safety regulations and accident prevention.
Therefore, as far as the user’s safety is concerned, in this handbook the possible risks
connected with machine operation are pointed out as follows:
ATTENTION: Showing the risks of accident, if instructions are not followed.
WARNING: Showing the probable damages to the machine or equipment, if the
instructions are not strictly followed.
NOTE: It gives useful information.
It is certainly necessary that the operator should read and understand all the ATTENTION,
WARNING notes specified in this Manual before starting with operation of the machine and before any
lubrication or maintenance intervention.
On all steps of installation, operation and maintenance safety must be your first concern for
the protection of yourself, other users and the service of the machine.
In case of any failure please first refer to this Manual, and then if a solution cannot be found
contact first of all the distributor where you purchased our product. Do not forget to refer to the

2
drawings and the numbers for any spare part needed or to define any problem. Make sure you have
the serial number and production year of the machine.
Our technical staff will make their best to help you in the most convenient way.
2. Transport
As soon as you receive the machine, check for any visible transport damages. Should there
be any visible damages; report it straight away to the transporter company and of course Şahinler
Metal Mak. End. A.Ş. or your supplier.
Remove any protective crates around the machine and read the instructions on related
chapters of this Manual carefully to set up the machine. If the machine is damaged while transport,
immediately take some photographs for insurance claims.
Take precautions while loading / unloading or moving the machine to avoid any injuries. Refer
also to related chapter of this Manual for the best way of handling the machine.
3. Electrical Information
All necessary connection procedure can be found on this Manual. Do not try to connect the
machine before reading these procedures and fully understanding the drawings. For any unclear
matters get in touch with Şahinler Metal Mak. End. A.Ş. or any of the Şahinler distributors. Have the
machine connected by a qualified electric technician. For, as we made clear in the “general conditions
of guarantee”, under no circumstances installing mistakes, one of which is the electrical connection
mistake, can be covered in the guarantee agreement. Always turn off power before making any
connections or disconnecting the machine.
4. Maintenance
Your machine is designed and produced to work efficiently and smoothly. To achieve this you
should also take care while operating the machine. Regard Maintenance sections to have the longest
life from your machine. Try and use original spare parts where necessary and most importantly do not
overload the machine or do not make any unauthorized modifications.
5. Safety
Take all precautions possible to avoid any personal injury while using the machine. Keep in
mind to protect the third party people around the machine. Refer to safety instructions.

4
GENERAL WARRANTY TERMS
Your machine is covered by manufacturer’s guarantee for a period of 12 months from the date of
purchase against manufacture defects. The warranty period does not exceed 18 months from the
date of delivery from the manufacturer’s factory.
Warranty covers only manufacture defective parts and / or components that are reported as
“defective” by a Sahinler Technician or the Agent Technician and must be reported to Sahinler in
writing by fax or email.
The manufacturer is responsible for the supply of free of charge spares only and cannot be held
responsible for loss of work.
Shipping and customs fees for the spare part must be paid by the end-user.
If a technician travel is necessary Sahinler will not charge for labor and workmanship costs but the
customer must pay traveling and accommodation charges.
A Warranty claim does not relieve the Customer from payment obligations.
The Customer can not ask or demand any reimbursement of damage nor the Customer will have
the right to extend or delay payment obligations nor the cancellation of order and the refunding of
damages as the guarantee is given for the defective parts of the machine and not for the job.
Note: All warranty claims must be applied with the Model, Serial Number and the
Manufacture Year of the machine.

5
GENERAL SAFETY TERMS
1. Machine’s Safety Accessories and Accident Prevention Terms
The machine is provided with fixed shelters for the protection of all gears. But some mobile
parts, because of their shape for the bending processing cannot be protected within a case.
However, safety is guaranteed by the machine features and by the use of “human presence”
controls.
The machine is controlled by means of foot-pushed buttons present at the downside of the Mo-
bile Control Panel. During operation the specified safety distance must always be observed.
There is a red mushroom emergency button at the upside of the Mobile Control Panel to stop
all the machine activity by disabling the electric supply until released. In case of an extraordi-
nary situation, please push this button straight away.
No other persons except for the qualified and well-trained operator should be allowed to use
the machine and to be present in the working area of the machine.
Any damaged or defective connections to the different energy supplies must be replaced.
All interventions concerning installation, start-up, change of equipment, use, change to the use
and the operation, regular maintenance, inspection and periodical maintenance can be per-
formed only after disabling the machine according to relevant chapter of this handbook.
For any intervention to change the machine’s use, please contact to Şahinler Metal Mak. End.
A.Ş. previously and ask for their written approval.
2. Abnormal Conditions
In order to avoid unusual working conditions, in the following several recommendations to the
operator are listed. Also, do not forget that this machine can be used only in the conditions presented
in this operation and maintenance handbook.
Before connecting the machine double-check electrical connections read the instructions care-
fully. For, almost 65% of the failure reports we receive are based on either wrong electric con-
nection or use in contradiction to the User’s Manual.
Avoid the approach of persons to the operator while the machine is running.
Loading and unloading of the material should be done according to the instructions of this
handbook.
During the bending process avoid holding material with the hand.
Never wear garments with loose parts, which may be dragged by the machine parts, long loose
hair, necklaces, rings etc.
Never use goods except for the allowed ones as operational materials.
Never run the machine without safety devices.
Don’t climb on the machine.
If the customer wants to install on the HPK 65 machine a piece of equipment, which has not
been supplied by Şahinler Metal Mak. End. A.Ş., the compliance with the safety conditions ex-
plained here has to be checked.
The machine cannot be installed and used in corrosive environments.
The machine must always be operated with one qualified operator who has the required knowl-
edge to use this machine properly.

6
DANGER ZONES AROUND THE MACHINE
A- Inside the machine where the hydraulic and power systems are located
B- The main work area of the machine around the pinch points of rolls
C- Electric Box on the side of the machine
POSSIBLE INJURY AREAS
Warning :
NEVER PLACE ANY PART OF YOUR BODY TO THESE AREAS WHILE THE MACHINE IS
RUNNING

7
TRANSPORT AND LIFTING OF THE MACHINE
The machine weight is approximately 750 kg. Use necessary cranes and lift as shown. Please take
extra care during lifting and moving. If necessary consult with specialized companies for lifting.
Figure 1
OPENING THE PACKAGE
If any visible damage exist on the machine when you receive the machine immediately
informs the dealer or manufacturer. Also never forget to state the visible damage on transport documents.
The packing material is completely safe and do not consist any environmentally dangerous
articles. However they must be kept out reach of children as some nylon products in packing may
cause suffocation if used as a toy etc.
APPROX MACHINE WEIGHT 750 Kg.

8
FOUNDATION AND MAIN DIMENSIONS OF THE MACHINE
Note: The manufacturer doesn’t accept any responsibility for damages due to the
nonobservance of the above specifications.
Figure 1,2 shows the main dimensions of the machine. Figure 3 shows the work area This
area is illustrated considering the machine located horizontally. If you operate it vertically, then the
borders will be the same. Vertical and horizontal positions are shown figure 4. For vertical or
horizontal operations the machine must be placed smooth as shown and must be bolted to the
ground.
Note: All machines must be carefully adjusted before operation
with a water gauge.
Figure
2
Figure
1