Saike 909d User manual

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Series 3 in 1 tool
(soldering station, hot air rework station and
DC power supply to work together )
f~m ~Jl.~. INSTRUCTION MANUAL
853D/909D
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Thank you for choosing this type ofUnsoldering E quipment with HotAir. The product is
designed for soldering and unsoldering without lead. Please read the User Guide
thoroughly before use, and keep it in a safe place for future reference.

Lh. WARNING:
In view of co u ld cause serious inj uries or fire acc i dents , please st ric tly
observe the fo ll owing :
1. MUST unplug the power co rd wh en th e machine is not in use or no people
operate it .
2. All components disassembly must ensure to turn offthe pow
er. (H i gh pre-
ssure risk)
3. When the power is turned on, the temperature of airgun out let or iron tips
is 1OO°C-480'C, don'ttouch metal part
of the air gun and solder iron, when
replace nozzle or iron tips,you should turn
off the power and cooling to the
room temperature.(High temperature risk)
4.
DO NOT use the machine nearflammable substance(fire hazard!).
5. DO NOT use the machine In explosive atmospheres.
6. After use the machine ,must be cooling down and then be storage.
7. During operation, the temperature of airgun outlet or iron tips is 1OO'C-
480'C,Must be
in the user's line of sight, you know, heat can be conducted
combustible materials.
I. Features
1. This products is designed based on market research needs of three in one tool,
it combines together in one common tool (soldering station, hot
air rework,and
power supply for repairing mobile
phones), there kind of function can be used
independent switch orsimultaneously,it occupies less area,practical and saves
energy, and the product's performance still on going to further improvement.
2. The product uses double-sid ed fiberglass circuit board material,the componen-
ts installation processes are performed orderly to ensure the clarity
of electric
signal flow.
3. Soldering iron, Hot air rework station and DC power supply are using independ-
ent dual-core micro-controller,which means they can work independently, when
the problem occurs
on one tool it does not affectthe others. Dual-core CPU is
used to avoid failures.
4. Soldering iron Hot air rework used for sensor closed loop circuit, micro-comput-
er zero tr
ig ger-controlled temperature, LED displa y. Larger po wer, temperatu re
heating goes up quickly, tempe ra tu re accuracy and stabilit y, avoid to airflow im-
pa ct, its really co me true lead -fr ee soldering and desoldering. Machine's parts
has self-detection devices, full-intelligent's over -temperature, short circuit, op-
en circuit, overlo
ad etc. Failure of di spla ya nd protection function.

5. Th e soldering station, Hot air rework's temperature are using Intelligent Fu zzy
PID control, the exact LED digit
al display temperature of hot air rework and sol-
dering iron. The program keep tracking
of the actual temperature of hot air rew-
ork and soldering iron, temperature compensation very quickly, this will further
enhanced temperature stability. Therefore the temperature steady-state error
is
relatively small, temperature compensations quickly and can adapt to all kinds
of harsh environment ..
6. Hot air rework with sensorswitc h, as long as hand grip the handle, the system
can enter into working mode quickly; ha
nd le released into the handle frame, the
system will enter into standby mode, operating convenienc
e, it can prolong he-
ating elements life and protect the hot airgun.
7. Hot airgun use for high-quality heating elements, in the same power, its efficie-
ncy can be arrive doubled, which can effectively extend the service life
of heati-
ng elements and
po wer savings. Outlet way is brushiess fan gentle wind an d di-
aphragm pump spiral wind, two type for your choose. It has long life,minimal no-
ise and air volume can
be adjusted continuously.
8. Soldering iron with anti-static design, to prevent electrostatic damage to the de-
li cate SM D components.
9. Power supply part
of the recovery with continuous protection and RF protection,
to avoid various unexpected burning mobile the phenomenon
of interference.
10. USB type is equiped with USB output port, it is convenient for mobile phone's
connection. The current indication is changed into LED display, output current
accuracy to 1mA, to satisfy high level users.
11. This products not
on ly using for repair mobile phone, it is can be testing the vo-
Itage and mobile
RF signal. Through LED to shows the mobile RF signal inform-
ation.
12. It is easy to operate, you do not need any switch button to operate the machine.
8

Il. Specification
Ill. General Usage
1. Su itable for a various kind of soldering or desoldering ( removals ) purposes of
the electronic components such a s: SOl C, CH IP, Q FP, PLCC, BGA, SMD, etc.
2. Shrin ki ng, Paint dry in g, adhesive removal, thawi ng ,warmin g, Pl astic welding.
3. Mobile phones repair: it provides power suppl
y, circuit board voltage testing,
an d detects mobile ra dio sig na l's strengt h, etc.
9

IV. Operating inst ructions
Energy SavingTlp:
This machine with Soldering station, HotAir Rework, De powersupply of three
functions, when a function is not used, turn offthe corresponding powerswitc
h,
when all function are not use,turn offthe powerswitch (rearmachine).
(A) Hota ir rework operation
1. Desoldering station will be a good place, connected air gun handle, the h an dle
must be set in the handle racks,
ot herwise a ir gun will not work (it has the uniq-
ue security features, effective prevention of air gun in unknown
circumstances
on hold in other parts of fi re or otheraccidents).
2. Connected power su
pp l y, install the air nozzle of requi re d(to make use of large-
diameter noz
zl e ).
3. Open the ai r gun power switch, display window displays "_ __ " at this time desol-
dering station for stand
by.
4. Press butt on ". "or Press b utton" ... " to set the temperature drop up or dr op
down to the de si red value then re lease it. On ce the temperature setup is comp-
lete, the Digital LED continues to dis
pl ay t he set value 2s minutes la ter, an d th -
en the display is maintained to real temperature valu e, the desoldering stati on
will heating no rm ally. Ad justed ai r volume knob to the ri ght w in d, when the tem-
pera
tur e stable, it will be able to work no rm ally.
5. Work is completed, must be put the
ha ndle on the holder, at this time desolder-
in g will automatic cut offthe heati ng current into the b od y to send cold air cooli-
ng heating mode. When the temperature is belo
w. 1000( shows " ___ " desolder-
ing station, that means the machine will enter into standby mod
e. When the he-
a
ter temperature below 70°(, the machine en ter into standby (when there a re
intermittent breeze, it means heater tempe ra ture higher than
70°C. Only the temperature is actually lowerthan 70 °(, the air supply will stop
work
in g).
(8) Soldering Ironoperatlon
1. The soldering iron handle connecte d, and put the handle on th e iran frame.
2. Open soldering iron pow
er switch, Press b utton" • " or Press b utton" ... " to
set the temperature drop up or dropdown to the desired value then release it.
On.ce the temperature setup is complete, the Digital LED continues to display
the set value 2s minutes later, and then the display is maintained to real tempe-
rature value, the desoldering station will heating normally. Adjusted air volume
knob to the right wind, when the temperature stabl
e, it w il l be able to work nor-
mally.
(C)DC Powersupply operation
1. Locate the adjustable voltage switch at the front's panel on the bo ttom right,turn
the knob to the desired value ( voltage
), the can work normally. When using t he
power supply load current exceeds rated current (according to models 1A-3A )
ma chine will be au tomatically protected, when the power load current re tu rn of
rated current for the machines automatically in 1OOus recove ry.
10

2. Located output / test wave switch at the front's panel on the bottom right, then
turn the
test side, it can be used to test the external test things' voltage.
(A) Replacement of Hot Air rework heating element (Figure 1)
1. Ensure the Hot Air Rework is fully cooled down before replacing the element.
2. As figure, loosen the two screws on the handle.
3. Turns the handle component until it comes off and then remove the handle shell
cover.
4. Gently takes out the fan, loosen the three screws to remove the fixed wiring bo-
ard.
5. The wiring board in turn, apart from the heater wiring board connection cable,
pay attention to the connection location.
6. From the steel tube removed the heating element and cover with mica poler, ca-
reful not broken ground wire
of the steel.
7. Wraps well with the new heater mica,inserted into the tube, the a!tention heater
to install
in place.
8. According to the original, location of the connection to connect heater .
9. When the reverse proeess by open bo!tles and handle back.
(B) Replacement ofthe soldering iron's tip and soldering iron heating
core's element (Fig ~ )
1. Unscrews the nut NO.1, and then removes the steel tube NO.2, followed by rem-
oving the tip which is going to be replaced.
2. For the replacement of heating core's element can be performed by unscrewing
the plastic cap No.4; pulls
out gently the iron heating element NO.6 along with
the circuit board No.7, please carefully and remember the connection of spring
NO . 5.
3. The iron core from the circuit board welding,the replacement of the iron heating
elements, can be install well. Note that the
order of the iron heaterwire connec-
tion.
VI. Terms ofUse
1. When turning on the main unit's power,the Hot Air rework's handle must be pla-
ced
properlyon the handle's rack.
2. Please ensure the Hot
air's outlet is clear, must free from any blockages or obs-
truction.
3. After usage, the handle must be placed back on the handle's rack, let the unit
cooling down(temperature gradually decreasing) until it " ___ " (Air flow Stop).The
turn
off the Hot Air power switch.
4. The unit comes with three standard nozzle sizes: large, medium, small. When
using the
smaller nozzle, the Hot air volume must be adjusted to the maximum
rate
or set the temperature low and maintain it in a short time, to avoid prolong-
ed use which could damage the Hot air gun.
11

5. In regards to the usage requirements, choose the appropriate Hot air tip4, diffe-
rent
hot air tip will cause the temperature to be slightly different, and please ma-
intain the distance between the
outlet and the object must be at least 2mm.
6. When the saldering iran used for the first time, pay atlention to check the iran tip
warming situation, let it
temperature just be able to deepen the tin wire, then the
iran tip layer deposited
on the tin, then set to the desire temperature value.
7. Iran Tips temperature is not toa high, high temperature will weaken tip function.
Interval not
in use, should be adjusted low temperature.
8. Should clean up iran tip by use of clean sponge periodically, after using it, plea-
se keep it clean, a new tin-plated layer to prevent tip oxidation.
VII. Display N otes
A. When the LED digital displays "--- ", it means the outlet temperature is below
1 oo o e, the hot air rework station is in standby made, and the handle is placed on
the handle's rack.
B. When the LED digital displays "S-E" , it means the saldering iran, Hot air rewor-
k's
sensor is having a prablem or handle is un-plugged, if this the case it needs
to replace the heating element(heating core's
element and sensor components).
VIII. U sage No te s
(A) Use parts n ote :
1. Only install nozzles when the unit is cool (raom temperature).
2. When the first use the unit might started initially with white smake, but this soon
will ga away.
WARNING!
1. DO NOT
install/Deinstall Nozzles with excessive force.
2. DO NOT use pliers to pull the nozzle edge out, DO NOT tight the nozzle's bolt
excessively.
3.
DO NOT use unit near flammable gas or liquid or any combustible mat erial WH-
ATSOEVER
especially when using the unit in high-temperature operation.
4.
DO NOT face the hot air outlet or touch the saldering Iran to the human body
WHATSOEVER because it is very hot and can
instantly burn the skin/body.
(B) Repl acemen t E lement Atte nti on:
1. Re placement heater, be careful notto damage the grounding line!!
2. Replace the cable should pay attention to the order and color, can not take a w-
rong!!
3. Replace the same type of
heater or heating elements!!
The machine are through standa rd testi ng and ag in g testing before shippi ng,
so some of gun outlet have yellowish are nor mal.
12

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Statement: The company reserves the right to improve and upgrade products,
product specifications and design are subject to change without notice.