SAMES KREMLIN REGPro User manual

REGPro
User Manual 582215110
2022-06-09
Index A
Translation from the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or
communication of its contents is prohibited, except with the express written consent of SAMES KREMLIN.
The descriptions and features contained in this document are subject to change without notice.
© SAMES KREMLIN 2022

582215110-REGPro-EN-indA 3
Contents
CONTENTS........................................................................................................................................................ 3
1SAFETY INSTRUCTIONS ............................................................................................................................ 9
1.1 PERSONAL SAFETY....................................................................................................................................... 9
1.2 INTEGRITY OF THE MATERIAL ....................................................................................................................... 11
2PRESENTATION OF THE MATERIAL......................................................................................................... 15
2.1COMPLETE SYSTEM ................................................................................................................................... 15
2.1.1 Visual generic presentation............................................................................................................. 15
Context of use............................................................................................................................................................ 16
Non-intended use ...................................................................................................................................................... 16
2.2 DESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM ..................................................................................... 18
REGPro ....................................................................................................................................................................... 18
3IDENTIFICATION OF THE EQUIPMENT .................................................................................................... 19
3.1 EQUIPMENT PLANS ................................................................................................................................... 19
3.1.1 REGPro............................................................................................................................................. 19
3.2 COMPOSITION ......................................................................................................................................... 19
4TECHNICAL FEATURES AND PERFORMANCES ......................................................................................... 20
4.1 TECHNICAL FEATURES ................................................................................................................................ 20
4.2 CHANGING THE INLET PRESSURE FROM 0BAR TO 6BAR .................................................................................... 21
4.2.1 Gun with 23 nozzle .......................................................................................................................... 21
4.2.2 Gun with 12 nozzle .......................................................................................................................... 21
5INSTALLATION ....................................................................................................................................... 22
5.1 TRANSPORT ............................................................................................................................................. 23
5.2 CHECK THE SCOPE OF DELIVERY.................................................................................................................... 23
5.3 RECOMMENDATION MATERIALS................................................................................................................... 23
5.4 STORAGE ................................................................................................................................................ 24
5.5 HANDLING .............................................................................................................................................. 24
6START UP ............................................................................................................................................... 25
6.1 COMMISSIONING INSTRUCTIONS.................................................................................................................. 25
6.2USER SETTINGS ........................................................................................................................................ 26
7DIAGNOSTIC HELP / TROUBLESHOOTING GUIDE.................................................................................... 28
7.1 POSSIBLE SYMPTOMS OF FAULTS /CAUSES OF FAULTS /REMEDIES TO APPLY -FAST OPERATION ............................... 29
8MAINTENANCE ...................................................................................................................................... 30
8.1 QUALIFICATION LEVELS -FORESEEABLE INTERVENTIONS .................................................................................... 30
8.2 PRECAUTIONS TO ENSURE THE INTEGRITY OF THE EQUIPMENT............................................................................ 30
8.3 MAINTENANCE PERIODS............................................................................................................................. 31
8.4 CLEANING ............................................................................................................................................... 31
8.5 DISASSEMBLY /REASSEMBLY ...................................................................................................................... 32
Preliminary operations .............................................................................................................................................. 32
8.5.1 Replacing the seat (12).................................................................................................................... 33
8.5.2 Replacing the diaphragm (6)........................................................................................................... 34

582215110-REGPro-EN-indA 4
8.5.3 Cleaning / Replacing the Screen (18)............................................................................................... 35
9SPARE PARTS ......................................................................................................................................... 36
9.1 WEAR PART NUMBERS............................................................................................................................... 37
9.2 OPTIONS................................................................................................................................................. 38
10 APPENDICES........................................................................................................................................... 39
10.1 APPENDIX APREVENTIVE MAINTENANCE PLAN .............................................................................................. 39

582215110-REGPro-EN-indA 5
Evolution table of the document
Recording revisions
Editor
Object
Revision
Date
Modified by
F.SEGUIN REGPro A Week 06/22 N. PLANTARD
Dear customer, you have just purchased your new equipment and we
thank you for it.
We have taken the utmost care, from design to manufacture, so that
this equipment gives you complete satisfaction.
For good use and optimal availability, we invite you to read this manual
carefully before using your equipment.

582215110-REGPro-EN-indA 6
Warranty
SAMES KREMLIN grants a contractual warranty for a period of
twelve (12) months from the date of availability to the customer
provided that the conditions of use indicated in this technical manual
are complied with.
In order to be implemented, the warranty claim must define precisely,
in writing the malfunction in question, must be accompanied by the
defective material and/or component, and must be informed of the
conditions of acquisition by the customer of the material from
SAMES KREMLIN.
SAMES KREMLIN will only accept or refuse the implementation of
the warranty after analysis of the ‘defective’ material. The warranty
granted by SAMES KREMLIN is limited to the replacement of the
Material in its entirety or to the partial replacement of the defective
component.
SAMES KREMLIN will only bear the cost of the parts necessary to
replace the defective material.
No guarantee will be granted by SAMES KREMLIN:
- For defects and deteriorations resulting from abnormal conditions of
storage and/or conservation at the customer's premises or for
maintenance or use of the equipment not conforming to the rules of
art or not respecting the prescriptions of the present technical manual
given to the customer by SAMES KREMLIN,
- For defects and damage resulting from replacement parts not
approved by SAMES KREMLIN or which have been modified, by the
customer or in the event that the replacement of a component of the
equipment by the customer would damage other elements,
- If the equipment is dismantled without prior agreement from the
supplier’s technical support,
- For all damages resulting from negligence or lack of supervision on
behalf of the customer,
- In the event of normal wear and tear of the equipment and/or its
components or in the event of deterioration or accident resulting from
faulty and/or abnormal use thereof.

Contents
582215110-REGPro-EN-indA 7
Meaning of the pictograms
Danger: general signal
(user)
Danger: high pressure
Explosive materials Danger: Electricity
Toxic substances Corrosive materials
Harmful or irritating
materials
Danger: pinching,
crushing
Risk of product
emanation
Danger: hot parts or
surfaces
Danger: automatic
start, moving parts
Danger: flammability
hazard
General obligation
Grounding
Refer to the
manual/instruction
leaflet
Gloves must be worn
Protective helmet Hearing protection
Mandatory respiratory
protection
Safety shoes
Protective clothing
Protective visor
Wearing of glasses is
mandatory
Material recycling

Contents
582215110-REGPro-EN-indA 8
Personnel qualifications
Work on the controller may only be carried out in accordance with the
legal rules and regulations in force, by trained and qualified personnel
The following requirements must be fulfilled:
Personnel must have special skills and experience in the
respective technical area. This particularly applies for
maintenance and repair tasks on mechanical and
pneumatic fixtures of the regulator.
Personnel must have knowledge of applicable standards,
directives, accident prevention regulations and
operating conditions.
Personnel must have been authorised by the person
responsible for safety to perform the respectively required
tasks.
Personnel must be capable of recognising and avoiding
possible dangers.
The required personnel qualifications are subject to different statutory
regulations depending on the implementation site. The owner must
ensure compliance with the applicable laws.

Safety instructions
582215110-REGPro-EN-indA 9
1Safety instructions
1.1Personal safety
Overview
The equipment you have is for professional use only. It must be used
only for the purpose for which it was intended.
Read all operating instructions and device labels carefully before
putting the equipment into service.
Personnel using this equipment must have been trained in its use.
The workshop manager must ensure that the operators have fully
understood all the instructions and safety rules of this equipment and
other elements and accessories of the installation.
Misuse or operation can cause serious injury.
Do not modify or transform the equipment. Parts and accessories must
only be supplied or approved by SAMES KREMLIN.
The equipment must be checked periodically. Defective or worn parts
must be replaced.
Never exceed the maximum working pressures of the equipment
components.
Always respect the laws in force regarding security, fire, electricity of
the destination country of the equipment.
Only use fluids or solvents that are compatible with the parts in contact
with the material (see material manufacturer’s technical data sheet).
Security devices
Attention
Guards (motor cover, coupling guard, housings, …) are set up for safe
use of the equipment.
The manufacturer cannot be held responsible for any bodily injury as
well as failures and / or damage to the equipment resulting from the
destruction, hiding or total or partial removal of the guards.
Never exceed the maximum working pressures of the equipment
components.

Safety instructions
582215110-REGPro-EN-indA 10
Pressure hazards
Safety requires that a pressure relief air shut-off valve be installed in the
air stage supply circuit to release trapped air when the supply is shut
off.
Without this precaution, residual air can operate the regulator part and
cause a serious accident.
Also, a fluid drain valve must be installed in the fluid system so that the
fluid can be drained (after shutting off motor air and decompressing it)
before any intervention on the equipment. These valves must remain
closed for air and open for the product during the intervention.
Toxic chemicals hazards
Toxic materials or vapors can cause serious injury through contact with
the body, in the eyes, under the skin, but also by ingestion or inhalation.
It is imperative :
to know the type of material used and the dangers it
represents,
to store the materials to be used in appropriate areas,
to contain the material used during the application in a
container designed for this purpose,
to dispose the materials in accordance with the legislation
of the country where the equipment is used,
to wear clothing and protection designed for this
purpose,
to wear goggles, hearing, gloves, shoes, coveralls and
respiratory masks.
ATTENTION
The use of halogenated hydrocarbon solvents and
products containing these solvents in the presence of
aluminum or zinc is prohibited.
Failure to follow these instructions could result in an
explosion hazard causing serious injury or death.

Safety instructions
582215110-REGPro-EN-indA 11
1.2Integrity of the material
REGPro
Instructions on REGPro instruction manuals.
Before starting up or using the REGPro, read carefully the
PRESSURE RELIEF PROCEDURE.
Check that the pressure relief and drain air valves are
working properly.
Use only genuine SAMES KREMLIN accessories and
spare parts designed to withstand the operating pressure
of the pump.
REGPro feeding phase / Pump paint phase and pressure gun / Flushing the
REGPro
It is compulsory to wear PPE (glasses + gloves + safety
shoes) during the painting phase.
Do not look at the gun nozzle.
The maximum pressures engraved on the equipment must
be strictly respected.
Rinse at a maximum of 1 bar on the air equipment
pressure gauge (pressure varies according to the length
of the hoses).

Safety instructions
582215110-REGPro-EN-indA 12
Hoses
Recommendations for hoses.
Keep hoses away from traffic areas, moving parts and hot
areas.
Never subject hoses to temperatures above 60 ° C / 140°
F or below 0 ° C / 32° F.
Do not use hoses to pull or move equipment.
Tighten all connections as well as the hoses and junction
fittings before commissioning the equipment.
Check hoses regularly and replace them if damaged.
Never exceed the maximum working pressure stated on
the hose (MWP).
For the assembly of the hoses and the gun: the wearing of
PPE is mandatory.
Tighten to the stop (Hoses + Gun).
Normal stop
To make a normal stop:
Use the air regulator to gradually depressurize the REGPro.

Safety instructions
582215110-REGPro-EN-indA 13
Materials used
Given the diversity of the materials implemented by the users and the
impossibility of listing all the characteristics of the chemical substances,
their interactions and their evolution over time
SAMES KREMLIN cannot be held responsible:
Poor compatibility of materials in contact,
Inherent risks to personnel and the environment,
Wear and tear, malfunctions, material or equipment
malfunctions, as well as the quality of the finished.
The user shall identify and prevent from potential dangers inherent to
the materials used, such as:
Toxic vapors.
Fire.
Explosions.
It will determine the risks of immediate reactions or reactions due to
repeated exposures to personnel.
SAMES KREMLIN declines any responsibility, in case of:
Physical or mental injury,
Direct or indirect material damage due to the use of
chemical substances.
The following points must be observed if the hazard analysis conducted
by the operator reveals that a possible leakage of the medium poses
an increased risk:
If the diaphragm is defective, the fluid can enter the
compressed air system and damage it.
If the diaphragm is defective, the fluid to be pumped
may react with the materials in the compressed air
system. Before commissioning, the operator must assess
the risks and take appropriate measures.
Note: the REGPro is equipped with a 3-way valve at the inlet,
to decompress the product part.

Safety instructions
582215110-REGPro-EN-indA 14
Environment
Non-movable equipment must be fixed to the ground by suitable
mounting devices (spit, screws, bolts, etc.) to ensure its stability during
use.
To avoid risks due to static electricity, the equipment and its
components must be grounded.
Have the ground continuity checked by a qualified
electrician. If ground continuity is not assured, check
terminal, wire and grounding point. Never operate the
equipment without first resolving this problem.
The gun must be ‘grounded’ through the air hose or fluid
hose.
The equipments to be painted must also be “grounded”
by means of clamps fitted with cables or, if suspended,
by means of hooks which must be kept clean
permanently.
Note: all objects in the work area must also be grounded.
Do not store more flammable materials than necessary
inside the work area.
These materials must be stored in approved, grounded
containers.
Use only grounded metal pails for flushing solvents.
Cardboard and papers are to be banned. They are very
bad conductors, even insulators.
Material markings
Each appliance is fitted with a nameplate bearing the name of the
manufacturer, the appliance reference number, important
information for the use of the appliance (pressure, power, etc.) and
sometimes the pictogram shown opposite.
The equipment is designed and manufactured with high quality
materials and components that can be recycled and reused.
The 2012/19/EU European Directive applies to all devices marked
with this logo (crossed-out waste bin). Find out more about the
collection systems available for electrical and electronic
appliances.
Follow the rules in your locality and do not dispose of your old
appliances with your household waste. Proper disposal of this old
appliance will help prevent negative effects on the environment
and human health.

Presentation of the material
582215110-REGPro-EN-indA 15
2Presentation of the material
2.1 Complete system
2.1.1 Visual generic presentation
Ind
Description
A Regulator part
B Filter part
C Pump fitting
D Pilot air fitting
E Spray Gun Fitting
F Wall mount
G Drain valve
H Plug
D
A
B
C
E
F
G
H

Presentation of the material
582215110-REGPro-EN-indA 16
Context of use
The REGPro maintains a constant pressure.
Its diaphragm has a very large surface area, which allows for excellent
regulation.
The REGPro has been designed to be perfectly flushable.
The regulation is done by adjusting the pilot air pressure. Since the
pressure ratio is 1, the product pressure can be read directly on the air
pressure gauge.
Non-intended use
A use other than the use described in the paragraph, "Intended use"
and in this operating manual, and any use that extends beyond the
specified intended use, shall apply as non-intended use. The
manufacturer shall not be liable damage resulting from non-intended
use. This risk is borne solely by the user.
The following items describe improper or prohibited use:
The conveyance of fluid does not meet the product
specification.
Modification of the regulator in any form is prohibited.
The regulator is operated while damaged.
Use, maintenance, repair of the system or commissioning
of the controller by unauthorized, untrained personnel or
by a private user.
Regulator operation without earthing.
Regulator operation with parameters and/or operating
data exceeding the specification.
Operating the regulator at a location with ignition risk due
to source of ignition in the vicinity of the pump.
Installing the regulator on unsuitable supports.
Failure to observe the maintenance intervals.
Immerse the controller in the medium to be conveyed or
any other product.

Presentation of the material
582215110-REGPro-EN-indA 17
The regulatorr may not be used in Zone 0 gas or dust
explosion hazardous areas or in explosion hazardous
areas unless the operator has taken measures in
accordance with the requirements of Directive
1999/92/EC and the applicable national regulations on
explosion protection.
First commissioning without checking the area and the
pump through a person qualified for that purpose.
The conveyance of fluid chemically incompatible with
the materials used for the construction of the regulator -
The operator of the pump must check the chemical
compatibility of the pumped fluid.
Conveying fluid with parameters (e.g. ignition
temperatures) that are not compatible with the
information on the marking of the pump.
Operating the regulator with bypassed safety devices is
prohibited.

Presentation of the material
582215110-REGPro-EN-indA 18
2.2 Description of the main elements of the system
REGPro
Expected use
Easy design: easy operation and maintenance.
High density membrane technology: constant and
extremely low pulsation delivery for superior finish.
3-way valve at the inlet with purge.
Performance
Simple and robust regulator.
Productivity
Possibility to use a large range of materials with a viscosity
up to 2 000 mPas thanks to large outlets.
Compatible with a wide range of materials thanks to the
choice of diaphragms for the fluid section.
Less waste during flushing to prevent material loss.
Sustainability
Easy operation and maintenance due to its simple and
optimized design.
The choice of high quality materials improves abrasion
resistance and reduces friction.

Identification of the equipment
582215110-REGPro-EN-indA 19
3Identification of the equipment
3.1 Equipment plans
3.1.1 REGPro
3.2 Composition
The REGPro controller is available in:
Screw mounting,
Mounting with bracket.
For these versions it is possible to install an M 3/8 "NPS or M
1/2 "JIC fluid outlet.
Fixation avec vis
Mou nting with sc rews
Fixation avec ét rier
Mou nting withbracket

Technical features and performances
582215110-REGPro-EN-indA 20
4Technical features and performances
4.1 Technical features
REGPro regulator
Product inlet connection
PA 8/10 hose
Product outlet connection x2
M 3/8"NPS + (for 2nd outlet F RP 3/8)
or
M 1/2"JIC + (for 2nd outlet F RP 3/8)
Air piloting
F 1/8 BSP 2/4" hose
Angle mounting by screw
2 screws CHc M 8 x 25
Bracket fixing by clamp
U-bolt 1"
Product pressure
- Inlet
- Output
6 bar / 87 psi max
4 bar / 58 psi max
Product pressure
6 bar / 87 psi max
Max fluid flow at 6 bar / 87 psi pressure
1,9 l/mn / 0.5 gal US/mn
Materials in contact with the product
Aluminium (body)
Stainless steel (ball + screen)
PP 30% fiberglass (tank)
Carbide (seat)
PTFE (seal)
FEP (seal)
Drain
6/8 PA
Weight Bare Regulator
1327 g / 46.8 oz / 2.9 lbs
- For a PRIMATM 01D100 pump supply pressure of 2 bar, the
maximum control pressure must be 1 bar. That is to say a
Δmin = 1bar.
- For a PRIMATM 01D100 pump supply pressure of 4 bar, the
maximum control pressure must be 3 bar. That is to say a
Δmin = 1bar.
- For a PRIMATM 01D100 pump supply pressure of 6 bar, the
maximum control pressure must be 4.5 bar. That is to say a
Δmin = 1,5bar.