SAMES KREMLIN REGPro User manual

REGPro
User Manual 582215110
2022-06-09
Index A
Translation from the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or
communication of its contents is prohibited, except with the express written consent of SAMES KREMLIN.
The descriptions and features contained in this document are subject to change without notice.
© SAMES KREMLIN 2022

582215110-REGPro-EN-indA 3
Contents
CONTENTS........................................................................................................................................................ 3
1SAFETY INSTRUCTIONS ............................................................................................................................ 9
1.1 PERSONAL SAFETY....................................................................................................................................... 9
1.2 INTEGRITY OF THE MATERIAL ....................................................................................................................... 11
2PRESENTATION OF THE MATERIAL......................................................................................................... 15
2.1COMPLETE SYSTEM ................................................................................................................................... 15
2.1.1 Visual generic presentation............................................................................................................. 15
Context of use............................................................................................................................................................ 16
Non-intended use ...................................................................................................................................................... 16
2.2 DESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM ..................................................................................... 18
REGPro ....................................................................................................................................................................... 18
3IDENTIFICATION OF THE EQUIPMENT .................................................................................................... 19
3.1 EQUIPMENT PLANS ................................................................................................................................... 19
3.1.1 REGPro............................................................................................................................................. 19
3.2 COMPOSITION ......................................................................................................................................... 19
4TECHNICAL FEATURES AND PERFORMANCES ......................................................................................... 20
4.1 TECHNICAL FEATURES ................................................................................................................................ 20
4.2 CHANGING THE INLET PRESSURE FROM 0BAR TO 6BAR .................................................................................... 21
4.2.1 Gun with 23 nozzle .......................................................................................................................... 21
4.2.2 Gun with 12 nozzle .......................................................................................................................... 21
5INSTALLATION ....................................................................................................................................... 22
5.1 TRANSPORT ............................................................................................................................................. 23
5.2 CHECK THE SCOPE OF DELIVERY.................................................................................................................... 23
5.3 RECOMMENDATION MATERIALS................................................................................................................... 23
5.4 STORAGE ................................................................................................................................................ 24
5.5 HANDLING .............................................................................................................................................. 24
6START UP ............................................................................................................................................... 25
6.1 COMMISSIONING INSTRUCTIONS.................................................................................................................. 25
6.2USER SETTINGS ........................................................................................................................................ 26
7DIAGNOSTIC HELP / TROUBLESHOOTING GUIDE.................................................................................... 28
7.1 POSSIBLE SYMPTOMS OF FAULTS /CAUSES OF FAULTS /REMEDIES TO APPLY -FAST OPERATION ............................... 29
8MAINTENANCE ...................................................................................................................................... 30
8.1 QUALIFICATION LEVELS -FORESEEABLE INTERVENTIONS .................................................................................... 30
8.2 PRECAUTIONS TO ENSURE THE INTEGRITY OF THE EQUIPMENT............................................................................ 30
8.3 MAINTENANCE PERIODS............................................................................................................................. 31
8.4 CLEANING ............................................................................................................................................... 31
8.5 DISASSEMBLY /REASSEMBLY ...................................................................................................................... 32
Preliminary operations .............................................................................................................................................. 32
8.5.1 Replacing the seat (12).................................................................................................................... 33
8.5.2 Replacing the diaphragm (6)........................................................................................................... 34

582215110-REGPro-EN-indA 4
8.5.3 Cleaning / Replacing the Screen (18)............................................................................................... 35
9SPARE PARTS ......................................................................................................................................... 36
9.1 WEAR PART NUMBERS............................................................................................................................... 37
9.2 OPTIONS................................................................................................................................................. 38
10 APPENDICES........................................................................................................................................... 39
10.1 APPENDIX APREVENTIVE MAINTENANCE PLAN .............................................................................................. 39

582215110-REGPro-EN-indA 5
Evolution table of the document
Recording revisions
Editor
Object
Revision
Date
Modified by
F.SEGUIN REGPro A Week 06/22 N. PLANTARD
Dear customer, you have just purchased your new equipment and we
thank you for it.
We have taken the utmost care, from design to manufacture, so that
this equipment gives you complete satisfaction.
For good use and optimal availability, we invite you to read this manual
carefully before using your equipment.

582215110-REGPro-EN-indA 6
Warranty
SAMES KREMLIN grants a contractual warranty for a period of
twelve (12) months from the date of availability to the customer
provided that the conditions of use indicated in this technical manual
are complied with.
In order to be implemented, the warranty claim must define precisely,
in writing the malfunction in question, must be accompanied by the
defective material and/or component, and must be informed of the
conditions of acquisition by the customer of the material from
SAMES KREMLIN.
SAMES KREMLIN will only accept or refuse the implementation of
the warranty after analysis of the ‘defective’ material. The warranty
granted by SAMES KREMLIN is limited to the replacement of the
Material in its entirety or to the partial replacement of the defective
component.
SAMES KREMLIN will only bear the cost of the parts necessary to
replace the defective material.
No guarantee will be granted by SAMES KREMLIN:
- For defects and deteriorations resulting from abnormal conditions of
storage and/or conservation at the customer's premises or for
maintenance or use of the equipment not conforming to the rules of
art or not respecting the prescriptions of the present technical manual
given to the customer by SAMES KREMLIN,
- For defects and damage resulting from replacement parts not
approved by SAMES KREMLIN or which have been modified, by the
customer or in the event that the replacement of a component of the
equipment by the customer would damage other elements,
- If the equipment is dismantled without prior agreement from the
supplier’s technical support,
- For all damages resulting from negligence or lack of supervision on
behalf of the customer,
- In the event of normal wear and tear of the equipment and/or its
components or in the event of deterioration or accident resulting from
faulty and/or abnormal use thereof.

Contents
582215110-REGPro-EN-indA 7
Meaning of the pictograms
Danger: general signal
(user)
Danger: high pressure
Explosive materials Danger: Electricity
Toxic substances Corrosive materials
Harmful or irritating
materials
Danger: pinching,
crushing
Risk of product
emanation
Danger: hot parts or
surfaces
Danger: automatic
start, moving parts
Danger: flammability
hazard
General obligation
Grounding
Refer to the
manual/instruction
leaflet
Gloves must be worn
Protective helmet Hearing protection
Mandatory respiratory
protection
Safety shoes
Protective clothing
Protective visor
Wearing of glasses is
mandatory
Material recycling

Contents
582215110-REGPro-EN-indA 8
Personnel qualifications
Work on the controller may only be carried out in accordance with the
legal rules and regulations in force, by trained and qualified personnel
The following requirements must be fulfilled:
Personnel must have special skills and experience in the
respective technical area. This particularly applies for
maintenance and repair tasks on mechanical and
pneumatic fixtures of the regulator.
Personnel must have knowledge of applicable standards,
directives, accident prevention regulations and
operating conditions.
Personnel must have been authorised by the person
responsible for safety to perform the respectively required
tasks.
Personnel must be capable of recognising and avoiding
possible dangers.
The required personnel qualifications are subject to different statutory
regulations depending on the implementation site. The owner must
ensure compliance with the applicable laws.

Safety instructions
582215110-REGPro-EN-indA 9
1Safety instructions
1.1Personal safety
Overview
The equipment you have is for professional use only. It must be used
only for the purpose for which it was intended.
Read all operating instructions and device labels carefully before
putting the equipment into service.
Personnel using this equipment must have been trained in its use.
The workshop manager must ensure that the operators have fully
understood all the instructions and safety rules of this equipment and
other elements and accessories of the installation.
Misuse or operation can cause serious injury.
Do not modify or transform the equipment. Parts and accessories must
only be supplied or approved by SAMES KREMLIN.
The equipment must be checked periodically. Defective or worn parts
must be replaced.
Never exceed the maximum working pressures of the equipment
components.
Always respect the laws in force regarding security, fire, electricity of
the destination country of the equipment.
Only use fluids or solvents that are compatible with the parts in contact
with the material (see material manufacturer’s technical data sheet).
Security devices
Attention
Guards (motor cover, coupling guard, housings, …) are set up for safe
use of the equipment.
The manufacturer cannot be held responsible for any bodily injury as
well as failures and / or damage to the equipment resulting from the
destruction, hiding or total or partial removal of the guards.
Never exceed the maximum working pressures of the equipment
components.

Safety instructions
582215110-REGPro-EN-indA 10
Pressure hazards
Safety requires that a pressure relief air shut-off valve be installed in the
air stage supply circuit to release trapped air when the supply is shut
off.
Without this precaution, residual air can operate the regulator part and
cause a serious accident.
Also, a fluid drain valve must be installed in the fluid system so that the
fluid can be drained (after shutting off motor air and decompressing it)
before any intervention on the equipment. These valves must remain
closed for air and open for the product during the intervention.
Toxic chemicals hazards
Toxic materials or vapors can cause serious injury through contact with
the body, in the eyes, under the skin, but also by ingestion or inhalation.
It is imperative :
to know the type of material used and the dangers it
represents,
to store the materials to be used in appropriate areas,
to contain the material used during the application in a
container designed for this purpose,
to dispose the materials in accordance with the legislation
of the country where the equipment is used,
to wear clothing and protection designed for this
purpose,
to wear goggles, hearing, gloves, shoes, coveralls and
respiratory masks.
ATTENTION
The use of halogenated hydrocarbon solvents and
products containing these solvents in the presence of
aluminum or zinc is prohibited.
Failure to follow these instructions could result in an
explosion hazard causing serious injury or death.