Samoa LARIUS GHIBLI 24:1 Operating instructions

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GHIBLI 24:1
Pneumatic pump
for extrusion
ED. 06 - 08/2020
Manuale Cod. 150156
OPERATING AND MAINTENANCE MANUAL
EN

Due to a constant product improvement programme, the factory reserves the right to modify
technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to
the incorrect translation of the instructions contained within the original manual in Italian.

www.larius.com
1
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
GHIBLI 24:1
Pneumatic pump for extrusion
A
C
D
B
E
H
G
F
I
M
N
J
K
L
O
P
Q
R
S
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
INDEX
WARNINGS ..................................................................................................................................................................2
WORKING PRINCIPLE .................................................................................................................................................3
TECHNICAL DATA ........................................................................................................................................................3
DESCRIPTION OF THE EQUIPMENT ..........................................................................................................................5
TRANSPORT AND UNPACKING ..................................................................................................................................6
CONDITIONS OF GUARANTEE ...................................................................................................................................6
SAFETY RULES............................................................................................................................................................6
TYPICAL INSTALLATION..............................................................................................................................................7
SETTING-UP ................................................................................................................................................................8
WORKING ....................................................................................................................................................................8
CLEANING AT THE END OF THE WORK ....................................................................................................................8
ROUTINE MAINTENANCE ...........................................................................................................................................9
PROBLEMS AND SOLUTIONS ..................................................................................................................................10
MANUAL RESET OF THE PNEUMATIC MOTOR .......................................................................................................11
DISASSEMBLY OF THE PNEUMATIC MOTOR..........................................................................................................11
DISASSEMBLY OF THE PUMPING GROUP..............................................................................................................12
EXPLODED VIEW OF PNEUMATIC MOTOR..............................................................................................................16
EXPLODED VIEW OF PUMPING STANDARD GROUP ..............................................................................................18
ACCESSORIES...........................................................................................................................................................20
DECLARATION OF CONFORMITY.............................................................................................................................23

www.larius.com
2
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
A
The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and
repairing of this equipment.
WARNINGS
A










FIRE AND EXPLOSION HAZARD

To help prevent fire and explosion:
- Use equipment ONLY in well ventilated area.


- Use only grounded hoses.
               
                


must be stopped immediately.







-




 
regulations.




To help prevent injection, always:








If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!
Get immediate medical attention.






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3
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
B
C
Always observe these instructions carefully
when evaluating the product compatibility and
in case of disposal of some parts of the pump no
more usable, in order to meet the environmental
regulations on recycling process.
GHIBLI 24:1 DE
Maximum pressure of the product 168 bar
Pump feed air pressure 3-7 bar
*Feed air inlet 1/2" BSPP
Maximum delivery 4 l/min
Cycles per litre 15
Maximum cycles per minute 60
Material outlet 3/4" BSPP
Noise pressure level < 80 dB(A)
GHIBLI 24:1 DE

           


        




The ratio 24:1 means that the outlet pressure of material is 24
times higher than the pump feed air pressure.


Sealing balls: stainless steel AISI 420B

Other parts of the pump

WORKING PRINCIPLE
TECHNICAL DATA

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4
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
01234
0 0,2 0,4 0,6 0,8 1
0
200
400
600
800
1000
0
5
10
15
20
25
30
35
40
7 bar (100 psi)
5 bar (70 psi)
3 bar (40 psi)
L/MIN
CPM
CPM
L/MIN
PUMP DELIVERY
AIR CONSUMPTION
B
194
A
Ø140
50
69
180
140
Ø10
40 80
440
137440
Pump A B Weight
Long 870 1310 20 Kg
Medium 640 1080 19 Kg

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5
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
D
10
5
1
3
2
4
6
9
8
7
DESCRIPTION OF THE EQUIPMENT
Pos. Description
1 Opening - Closing valve for air passage
2 Pump feed air inlet
3 Wet cup
4 Material pumping group
5 Material outlet
Pos. Description
6 Material shovel plate
7 Bleeder valve
8 Upper packing nut
9 Pneumatic motor
10 Eyebolt to fasten the pump for transport

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6
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156


          


    


         
  
suitable hoisting equipment for the weight of the installation
or its parts.
 
      

        



due to transportation.
 


the plant through Registered Letter to the Shipping Agent and
to LARIUS.
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable
national legislation;
- incorrect or faulty installation;
-modifications,interventionsandmaintenancethat
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the
instructions provided.
CONDITIONS OF GUARANTEE
 
THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT THE
USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND
ABOUT THE GENERAL RULES FOR ACCIDENT PREVENTION
IN COMPLIANCE WITH INTERNATIONAL REGULATIONS AND
WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS
USED.
       
COMPLY WITH THE ACCIDENT PREVENTION AND ALSO
ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRY
WHERE THE PLANT IS INSTALLED AND USED.
        
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.
      
STANCE.
        
DAMAGED PARTS AND THE MACHINE CAN WORK PROPERLY.
 
THE REGULATIONS IN FORCE.
        
EQUIPMENT OUT OF THE WORK AREA.
 NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.
   NEVER POINT THE SPRAY GUN AT
YOURSELVES OR AT OTHER PEOPLE. THE CONTACT WITH
THE CASTING CAN CAUSE SERIOUS INJURIES.
 
IMMEDIATE MEDICAL ADVICE SPECIFYING THE TYPE OF
THE PRODUCT INJECTED. NEVER UNDERVALUE A WOUND
CAUSED BY THE INJECTION OF A FLUID.
       
PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY
CHECK OR PART REPLACEMENT OF THE EQUIPMENT.
        
REGULARLY THE COMPONENTS OF THE SYSTEM.
REPLACE THE PARTS DAMAGED OR WORN.
   TIGHTEN AND CHECK ALL THE FITTINGS
TRANSPORT AND
UNPACKING
SAFETY RULES
The disposal of packaging materials is a customer’s
competence and must be performed in accordance
with the regulations in force in the country where
the plant is installed and used.It is nevertheless
sound practice to recycle packaging materials in an
environment-friendly manner as much as possible.
Readcarefullyand entirely thefollowing instructions
before using the product. Please save these
instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories, tools,expendable materialsother than
those recommended by the manufacturer can be a
danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
E
F
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www.larius.com
7
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
F
GHIBLI PUMP 24 :1 DE 







3
2
1
3
2
1
FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND
SPRAY GUN BEFORE USING THE EQUIPMENT.
       
STANDARD KIT.
 
THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE
DAMAGE OR INJURE THE OPERATOR.
 
DANGEROUS. HANDLE THE FLEXIBLE HOSE CAREFULLY. DO
NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT.
NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE.
The high speed of travel of the product in the hose
can create static electricity through discharges
and sparks. It is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be
earthed.
Avoid approaching too much to the pump piston
rod when the pump is working or under pressure.
A sudden movement of the piston rod can cause
wounds or finger squashing.
Never spray over flammable products or solvents
in closed places.
Never use the tooling in presence of potentially
explosive gas.
Always check that the product is compatible with
the materials composing the equipment (pump,
spray gun, flexible hose and accessories) with
which it can come into contact. Never use paints
or solvents containing Halogen Hydrocarbons
(as the Methylene Chloride). If these products
come into contact with aluminium parts can
provoke dangerous chemical reactions with risk
of corrosion and explosion.
If the product to be used is toxic, avoid inhalation
and contact by using protection gloves, goggles
and proper face shields.
Take proper safety measures for the protection
of hearing in case of work near the plant.
TYPICAL INSTALLATION
H
Pos. Code Description
1 510500 Double post ram
2 510776 Shovel plate for 200 litres drums
3 96870 GHIBLI pump 24:1
4 510600 Double post ram mounted on trolley
5 510770 Shovel plate for 30 litres drums
6 96805 Medium GHIBLI pump 24:1

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8
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Install at the pump inlet an air pressure regulator
(it is suggested complete with condensate filter
and lubricator). The outlet pressure of the material
is 24 times the inlet pressure of the pump feed
air. Therefore, it is extremely important to adjust
the value of the feed air pressure.
Check all the fittings for connection of the
different components (pump, flexible hose, spray
gun, etc.) before using the equipment.
Always avoid working the machine with the
vacuum pump: this operation could damage the
pneumatic motor and the seals.
Store possible dangerous fluids in proper
containers. Their disposal must be performed in
accordance with the regulations in force about
the industrial waste goods.
PUMP FASTENING ON THE RAM


CONNECTION TO THE FEED AIR
For pump feed use a hose with an internal diameter no lower
than 10 mm.
CONNECTION OF THE MATERIAL OUTLET HOSE


 


the different pipes without drying.
 

delivery valve or on the pump bleeder valve.


of storage is foreseen.
 
 
       

 


 


 
pressure.
 
light mineral oil inside the pumping element are suggested.
 



 


 

the trigger of the spray gun is pressed or the delivery valve
is open.
           

 




I2
I1
SETTING-UP
I
WORKING
J
CLEANING AT THE END OF THE
WORK
K

www.larius.com
9
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Always close the compressed air supply and re-
lease the pressure in the plant before performing
any check or maintenance of the pump.
      


 




 

 

Key
Code 11504
ROUTINE MAINTENANCE
L

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10
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Always close the compressed air supply and release the pressure in the plant before performing any check or
replacement of parts of the pump.
Problem Possible cause Solution
The pump does not start  

 

pressure and verity if the pump starts

 Disassemble the pumping group and

     


 
Accelerate working and no pressure
of the pump
 
 
 Open the bleeder valve. For the ram


 
 
Outlet valve worn or partially    
     

The pump works, but the flow of
product is not sufficient
 Disassemble the outlet valve. Clean and/

    
     

 



Waste of product from the wet cup  
      


PROBLEMS AND SOLUTION
M

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11
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Close the air supply to the pump and release the
residual pressure in the plant.
Close the air supply to the pump and release the
residual pressure in the plant.
Replace immediately the plug with a usual M8
nut before the guide rod slides into the cylinder
(see the figure).
 



 -
lease pressure in the plant. This operation should allow the

 
 

reversal group.
 
 
the guide rod.
 
 (O1) and the washers (O2).
O2
Eyebolt plug
Guide rod
M8 Nut
Motor Cylinder
O1
MANUAL RESET OF THE PNEUMATIC MOTOR
N
DISASSEMBLY OF THE PNEUMATIC MOTOR
O

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12
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Always close the compressed air supply and
release the pressure in the plant beforecarrying
out the disassembly of the pumping group. In
case the product being used is toxic, follow the
procedure of cleaning described on page 8 to
avoid the contact with the product during the
disassembly of the pumping group.
 
 
group from the motor.
 (P1) (P2) and the nut
(P3) [it is suggested to hold the support tube with pliers
(P3)].
 (P4) from the piston rod.
  (P5) (P6).
3 mm
 .
 .
        (O3) of the


Nut
Washer
Gasket
Bush
Washer
Gasket
Nut
Traverse
Motor cylinder
Coupling
sleeve
O3
P3
P2
P1
P4
P5
P6
DISASSEMBLY OF THE PUMPING GROUP
P

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13
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
  (P7).
 
(P8) 
the shovel plate (P9).
  (P10) and remove the washer (P11) and
the shutter housing (P12)(P13)].

 
-

 
    (P14)    (P15)  


Disassembly of the outlet valve:
  (P16)  (P17) and
the ball (P18) 
       

P13
P7
P8
P9
P8
P12
P11
P10
P14
P15
P15 P18
P17
P16

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14
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156



 .
 Tighten the nut (P19) [(P20)].
 Set the two nuts (P21)
 Tighten the two nuts (P21) 
Coupling sleeve
P19
P20
P21
P21

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15
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Intentionally blank page

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16
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156

31
1
2
3
4
5
6 7
8
14
15
16
19
21
22
23
24
25
26
32
29
30
33
34
35
36
37
27
28
20
18
17
9
10
11
12
13
11
10
9
29
EXPLODED VIEW OF PNEUMATIC MOTOR
Q

www.larius.com
17
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156
Pos. Code Description Q. ty
96816 Complete motor -
1 96001 Plug 1
2 95075 O-Ring 1
3 96003 Motor cylinder 1
4 96005 Roller 2
5 96006 Spring 2
6 96007 Fork 2
7 96024 Fork pin 2
8 96008 Rocker 1
9 4108 Nut 4
10 32024 Washer 4
11 96111 Gasket 4
12 96112 Bush 2
13 96110 Traverse 1
14 96012 O-Ring 1
15 96010 Guide rod 1
16 96009 Rubber valve 2
17 96025 Screw 2
18 96011 Traverse guide spring 2
19 96013 Motor piston 1
20 96027 Complete valve screw 2
21 33031 Washer 1
22 96016 Piston rod 1
23 96017 Complete bush 1
24 96020 O-Ring 1
25 96018 O-Ring 1
26 96704 Motor support 1
27 96210 Ground plate 1
28 96211 Screw 2
29 96022/1 Felt gasket 2
30 96031 Screw 6
31 96022 Front name plate 1
32 96898 Back name plate 1
33 96028 Screw 12
34 96252 Nipple 1
35 96253 Ball valve 1
36 96261 Reduction 1
37 10103 Bayonet connection 3/8" 1
Pos. Description
11 Gasket
16 Rubber valve
20 Complete valve screw
24 Anello OR
MOTOR GASKETS KIT CODE 40050
Pos. Description
9 Dado
10 Washer
11 Gasket
12 Bush
16 Rubber valve
20 Complete valve screw
TRAVERSE SCREWS KIT CODE 40401

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18
GHIBLI 24:1
ED. 06 - 08/2020 - Cod. 150156

1
2
3
18
17
5
6
7
10
9
16
11
19
20
21
22
23
24
25
26
15
4
8
12
13
14
27
28
30
31
32
34
35
37
38
24
39
40
44
43
42
41
36
33
29
EXPLODED VIEW OF PUMPING STANDARD GROUP
R