Samoa LARIUS VIKING Operating instructions
www.larius.com
ED. 03 - 09/2020
Manuale Cod. 150163
VIKING
Elettric
diaphragm pump
OPERATING AND MAINTENANCE MANUAL
EN
Due to a constant product improvement programme, the factory reserves the right to modify
technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to
the incorrect translation of the instructions contained within the original manual in Italian.
www.larius.com
1
VIKING
ED. 03 - 09/2020 - Cod. 150163
VIKING
Electric diaphragm pump
A
C
D
B
E
H
G
F
I
M
N
J
K
L
O
P
Q
R
S
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
INDEX
WARNINGS ..................................................................................................................................................................2
WORKING PRINCIPLE .................................................................................................................................................3
TECHNICAL DATA ........................................................................................................................................................3
DESCRIPTION OF THE EQUIPMENT ..........................................................................................................................4
TRANSPORT AND UNPACKING ..................................................................................................................................5
CODITIONS OF GUARANTEE......................................................................................................................................5
SAFETY RULES............................................................................................................................................................5
SETTING-UP ................................................................................................................................................................6
WORKING ....................................................................................................................................................................8
CLEANING AT THE END OF THE WORK ....................................................................................................................9
ROUTINE MAINTENANCE .........................................................................................................................................10
WARNING PLATE .......................................................................................................................................................10
PROBLEMS AND SOLUTIONS ..................................................................................................................................11
CORRECT PROCEDURE OF DECOMPRESSION .....................................................................................................12
SUCTION SYSTEM ....................................................................................................................................................13
COMPLETE HYDRAULIC BODY................................................................................................................................14
COMPLETE COLOUR BODY ....................................................................................................................................16
MOTOR ......................................................................................................................................................................18
ACCESSORIES...........................................................................................................................................................20
DECLARATION OF CONFORMITY.............................................................................................................................25
www.larius.com
2
VIKING
ED. 03 - 09/2020 - Cod. 150163
A
The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and
repairing of this equipment.
WARNINGS
A
FIRE AND EXPLOSION HAZARD
To help prevent fire and explosion:
- Use equipment ONLY in well ventilated area.
- Use only grounded hoses.
must be stopped immediately.
-
regulations.
To help prevent injection, always:
If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!
Get immediate medical attention.
www.larius.com
3
VIKING
ED. 03 - 09/2020 - Cod. 150163
B
C
VIKING
Supply (single-phase, three-phase internal combustion supply, petrol-diesel)* 220V 50Hz / 110V 60Hz/ 380V 50Hz
Motor power mono-threephase
Internal combustion 4,5 kW
Max. Working pressure 210 bar
Max. Delivery 3+3 L/min
Material outlet M16 x 1,5 (M)
Weight 50 Kg
Level of the sound pressure ≤ 75dB(A)
Length (A) 1000 mm
Width (B) 600 mm
Height (C) 850 mm
*Available on request with special voltages
C
WORKING PRINCIPLE
The LARIUS VIKING“electric diaphragm
pump”
paint spraying without air (known as “airless”).
(internal combustion) motor
total equipment reliability.
TECHNICAL DATA
A
B
PARTS OF THE PUMP IN CONTACT WITH THE MATERIAL:
Stainless Steel AISI 420B, PTFE, Aluminium.
Fig. 1C
www.larius.com
4
VIKING
ED. 03 - 09/2020 - Cod. 150163
D
10
DESCRIPTION OF THE EQUIPMENT
23 4
1
3
8
2
9
10 11 12
3 7
4
5
6
4
8
8
Pos. Description
1 Carriage
2 Electric motor
3 High pressure manometer
4 Setting valve
5 Hydraulic oil filling cap
6 Hydraulic body
Pos. Description
7 Complete colour body
8 Suction and recirculation tube
9 High pressure feed tube
10 LARIUS AT 300 gun
11 Fast clean
12 Tools box
Fig. 1D
www.larius.com
5
VIKING
ED. 03 - 09/2020 - Cod. 150163
suitable hoisting equipment for the weight of the installation
or its parts.
due to transportation.
the plant through Registered Letter to the Shipping Agent and
to LARIUS.
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable
national legislation;
- incorrect or faulty installation;
-modifications,interventionsandmaintenancethat
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the
instructions provided.
CONDITIONS OF GUARANTEE
THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT THE
IN COMPLIANCE WITH INTERNATIONAL REGULATIONS AND
WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS
USED.
WHERE THE PLANT IS INSTALLED AND USED.
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.
STANCE.
-
MAGED PARTS AND THE MACHINE CAN WORK PROPERLY.
THE REGULATIONS IN FORCE.
EQUIPMENT OUT OF THE WORK AREA.
NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.
NEVER POINT THE SPRAY GUN AT YOURSEL-
-
STING CAN CAUSE SERIOUS INJURIES.
THE PRODUCT INJECTED. NEVER
CAUSED BY THE INJECTION OF A FLUID.
PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY
CHECK OR PART REPLACEMENT OF THE EQUIPMENT.
REGULARLY THE COMPONENTS OF THE SYSTEM.
REPLACE THE PARTS DAMAGED OR WORN.
TIGHTEN AND CHECK ALL THE FITTINGS
TRANSPORT AND
UNPACKING
SAFETY RULES
The disposal of packaging materials is a customer’s
competence and must be performed in accordance
with the regulations in force in the country where
the plant is installed and used.It is nevertheless
sound practice to recycle packaging materials in an
environment-friendly manner as much as possible.
Readcarefully andentirelythe followinginstructions
before using the product. Please save these
instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories,tools,expendable materialsotherthan
those recommended by the manufacturer can be a
danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
E
F
G
www.larius.com
6
VIKING
ED. 03 - 09/2020 - Cod. 150163
SETTING-UP
CONNECTION OF THE FLEXIBLE HOSE TO THE GUN
(the use
of two wrenches is suggested).
(ref. 35017).
NEVER
CHECK ON POWER SUPPLY
rating (H1).
H1
FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND
SPRAY GUN BEFORE USING THE EQUIPMENT.
-
DARD KIT.
THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE
DAMAGE OR INJURE THE OPERATOR.
DANGEROUS. HANDLE THE FLEXIBLE HOSE CAREFULLY. DO
The high speed of travel of the product in the hose
can create static electricity through discharges
and sparks. It is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be
earthed.
Avoid approaching too much to the pump piston
rod when the pump is working or under pressure.
A sudden movement of the piston rod can cause
wounds or finger squashing.
Never spray over flammable products or solvents
in closed places.
Never use the tooling in presence of potentially
explosive gas.
Always check that the product is compatible with
the materials composing the equipment (pump,
spray gun, flexible hose and accessories) with
which it can come into contact. Never use paints
or solvents containing Halogen Hydrocarbons
(as the Methylene Chloride). If these products
come into contact with aluminium parts can
provoke dangerous chemical reactions with risk
of corrosion and explosion.
If the product to be used is toxic, avoid inhalation
and contact by using protection gloves, goggles
and proper face shields.
Take proper safety measures for the protection
of hearing in case of work near the plant.
H
Fig. 1H
Fig. 2H
www.larius.com
7
VIKING
ED. 03 - 09/2020 - Cod. 150163
Should anyone use an extension cable between
the tooling and the socket, it must have the same
characteristics as the cable supplied (minimum
diameter of the wire 2.5 mm2) with a maximum
length of 50 mt. Higher lengths and lower
diameters can provoke excessive voltage falls
and also an anomalous working of the equipment.
CONNECTION OF THE TOOLING TO THE POWER SUPPLY
ON/OFF(H2) is on the "OFF" position (0
(H3) on the “MIN” position
(turn counterclockwise).
OFF
0
WASHING OF THE NEW EQUIPMENT
(H4) is without nozzle.
(H5).
Turn the unit ON-OFF (H6) on the "ON" position (I).
(H7)
H3
H3
H4
H5
H6
H2
H7
H7
Fig. 3H
Fig. 4H
Fig. 5H
Fig. 6H
Fig. 7H
Fig. 8H
Fig. 9H
www.larius.com
8
VIKING
ED. 03 - 09/2020 - Cod. 150163
Absolutely avoid to spray solvents indoors. In
addition, it is recommended to keep away from
the pump in order to avoid the contact between
the solvent fumes and the electric motor.
Make sure the product to be used is compatible
with the materials employed for manufacturing
the equipment (stainless steel and aluminium).
Because of that, please contact the supplier of
the product.
PREPARATION OF THE PAINT
gun.
CLOSE-MESH (ref.214) and LARGE-MESH (ref.215) LARIUS
METEX braids.
(so
as to drain the oil inside)
release the trigger.
ON/OFF(H6) su OFF
(0) on the position "OFF" (0) to stop the tooling.
WORKING
START OF THE PAINTING OPERATIONS
SETTING UP
(I1)
(I2).
ON/OFF
(I3)
water is suggested.
(as
methylene chloride)
(I4).
I1
I3
I4
I4
I1
I3
I2
I
Fig. 1I
www.larius.com
9
VIKING
ED. 03 - 09/2020 - Cod. 150163
Never point the spray gun at yourselves or at
other people. The contact with the casting can
use serious injuries. In case of injuries caused by
the gun casting, seek immediate medical advice
specifying the type of the product injected.
The drain valve is a safety valve too. When working
at the maximum pressure available, releasing
the gun trigger sudden increases of pressure
can occur. In this case, the drain valve opens
automatically eliminating part of the product from
the recirculating tube. Then it closes so as to go
back to the first working conditions.
SPRAY ADJUSTMENT
the pressure value in order to ensure a good atomization of
(“overspray”)
sideways (right-left) when spraying.
CLEANING AT THE END OF THE
WORK
(turn counterclockwise the
pressure control knob (J1)
ON/OFF (J2)
OFF
0
of the solvent (ensure it is compatible with the product being
used).
(do not forget to clean it with solvent!).
ON-OFF (J2) on the "ON" (I) position and
(J1)
return tube.
(J3).
J1
J1
J2
J3
J
Fig. 1J
Fig. 2J
Fig. 3J
www.larius.com
10
VIKING
ED. 03 - 09/2020 - Cod. 150163
Follow the washing procedure before using again
the equipment.
ON/OFF
the equipment.
to leave light mineral oil inside the pumping group and the
ROUTINE MAINTENANCE
TOP UP HYDRAULIC OIL
to top up the level:
CLEANING THE COMPRESSION VALVE
all parts by inverting the removal order.
WARNING PLATE
RELEASE THE SUCTION VALVE
head of the pump in the following way:
inserting a rigid rod (K1) with a diameter of no more than 15
mm.
AGIP DICREA 150 type hidraulic oil
REPLACING HYDRAULIC OIL
CLEANING THE MOTOR COOLING FAN GUARD
(K2)
Apparecchi per verniciatura
ATTENZIONE
UTILIZZARE GRUPPI ELETTROGENI
CON ALTERNATORE ASINCRONO
http: www.larius.com
Paint spraying units
WARNING
USE POWER UNITS WITH
ASYNCHRONOUS ALTERNATOR
e-mail [email protected]
® ®
AGIP DICREA 150 type hidraulic oil
K1
Max. oil level
I2
K
L
Fig. 1K
Fig. 2K
Fig. 3K
www.larius.com
11
VIKING
ED. 03 - 09/2020 - Cod. 150163
Always close the air compressed supply and unload the plant pressure before performing any check or replacement
of pump parts (see "correct procedure of decompression").
PROBLEMS AND SOLUTIONS
M
Problem Cause Solution
The equipment does not start Lack of voltage; Check the correct connection to the
power supply;
Considerable drops in mains voltage; Check the extension cable;
ON-OFF switch disconnected; Ensure the ON-OFF switch is on the
“ON” position and turn clockwise the
pressure control knob;
Setting valve faulty pressure; Verify and replace it, if necessary;
Breakdown of motor electric control box; Verify and replace it, if necessary;
The product is solidified inside the pump; Open the drain valve to release pressure
in the circuit and stop the machine.
Remove the compression valve and
clean it;
The equipment does not suck the
product
Suction filter clogged; Clean or replace it;
Suction filter too fine; Replace it with a larger-mesh filter (with
very dense products, remove the filter);
The equipment sucks air; Check the suction pipe;
The equipment suck but does not
reach the pressure desired
Lack of product; Add the product;
The equipment sucks air; Check the suction pipe;
The drain valve is open; Close the drain valve;
Suction or delivery valve dirty; Disassemble the colour body group;
When pressing the trigger, the pres-
sure lowers considerably
Nozzle too big or worn; Replace it with a smaller one;
The product is too dense; Dilute the product, if possible;
The filter of the gun-butt is too fine; Replace it with a larger-mesh filter;
The pressure is normal but the pro-
duct is not atomized.
The nozzle is partially clogged; Clean or replace it;
The product is too dense; Dilute the product, if possible;
The filter of the gun-butt is too fine; Replace it with a larger-mesh filter;
Leakage from the seal-tightening
screw
The nozzle is worn; Replace it;
www.larius.com
12
VIKING
ED. 03 - 09/2020 - Cod. 150163
WARNING :
If the equipment is still under pressure after performing the operations above described because of the nozzle
or the flexible hose clogged, proceed as follows:
• Loosen very slowly the gun nozzle.
• Release the clamp.
• Point the gun at the container of the product and press the trigger to release pressure.
• Loosen very slowly the tting of connection from the exible hose to the gun.
• Clean or replace the exible hose and the nozzle.
CORRECT PROCEDURE OF DECOMPRESSION
(N1).
ON/OFF (N2) to the OFF position (0) to
stop the equipment.
(N3).
(N4)
(N5) to release residual pressure.
OFF
0
N5
N2
N1
N3
N4
N
Fig. 1N
Fig. 2N Fig. 3N Fig. 4N
www.larius.com
13
VIKING
ED. 03 - 09/2020 - Cod. 150163
SUCTION SYSTEMS
1
3
2
4
O
Pos. Code Description
85009 Suction systems
1 85010 Suction tube
2 35003 Recirculation tube
3 18096 Spring
4 85012 Filter of suction
www.larius.com
14
VIKING
ED. 03 - 09/2020 - Cod. 150163
COMPLETE HYDRAULIC BODY
52
7
6
5
4
3
53
51
50
48
47
46
49 19
20
18
17
16
15
13
11
14
12
10
9
8
25
21 22 23
2
24
26 27
28 29
30
1
31
33
34
32
35
37
39
41
45
36
38
42 40
43
44
P
www.larius.com
15
VIKING
ED. 03 - 09/2020 - Cod. 150163
Pos. Code Description
1 18711/1 Hydraulic body
2 12475 Filter assembly
3 32033 Piston insert
4 33002/4 Nut
5 33002/3 Spring
6 33002/2 Oil distributor
7 33002/1 Diaphragm
8 31125 Bearing
9 81020 Elastic ring
10 18712 Eccentric shaft
11 18725 Eccentric bearing
12 12470 Elastic ring
13 18175 Spacer
14 18727 Elastic ring
15 18728 Bearing
16 18726 O-ring 4625
17 18713 Cover
18 12462 Nylon washer
19 81032 Screw M8x35
20 32007 Inspection plug
21 32012 O-ring 2021
22 258 60 MESH sieve filter
23 32010 Copper washer 18x14,5x1,5
24 12461 Oil filter body
25 32108 Oil cup 3/8"
26 32041 Sleeve nut
27 32022 Spring
Pos. Code Description
28 32021 Washer
29 32020 Elastic ring
30 32019 Piston
31 82005 Oil cup
32 31128 High temperature 28x38x7 Corteco
33 9308 Screw M3x8 UNI 5931
34 18716 Tab
35 18714 Pulley
36 12470 Elastic ring
37 81038 Shock absorber
38 12460 Half-joint
39 81014 Tab UNI 6604
40 81009 Dowel
41 18718 Spacer
42 81012 Spline M12
43 95114 Waher type SCHNOOR ø12
44 81010 Nut M12
45 81001 Electric motor 220V/50Hz
46 32014 O-ring 9,8x1,5
47 32155 Valve body
48 32016 Polypropylene retainer
49 32017/1C Dowel M5x12 2K
50 32017/2 Spring
51 32017 Knob
52 33003 Diaphragm insert
53 32150 Pressure valve assembly
Pos. Description
4 Dado
5 Molla
6 Distributore olio
7 Membrana
COMPLETE DIAPHRAGM- COD. 33002
www.larius.com
16
VIKING
ED. 03 - 09/2020 - Cod. 150163
COMPLETE COLOUR BODY
1
25
33
32
31
28
27
26
29
30
16
19
17 18 20
18 21
22
23
24
4
15
14
13 12 11 10 9
8
76
32
5
Q
www.larius.com
17
VIKING
ED. 03 - 09/2020 - Cod. 150163
Pos. Code Description
33000 Colour body
1 33001DX Right colour body casting
1 33001SX Left colour body casting
2 33007 Ø16 copper washer
3 33006 High pressure hose fitting
4 33017 Complete suction valve
5 33018 Seal
6 33019 Complete spear valve
7 33020/1 Spear valve seat
8 33020 Valve body
9 33021 Spear valve guide
10 33022 Spring
11 33023 Ø6,3 washer
12 33024 Selflocking nut
13 33025 Inlet liner
14 33005 Ø10 SCHNORR washer
15 33004 10x55 TCE screw
16 33016 Complete return tap
Pos. Code Description
17 33015 Nipple
18 33012 1/4" copper washer
19 33013/3 O ring
20 33013 Return tap
21 33011 3/8"x1/4" nipple
22 33010 3/8" copper washer
23 33008 Manometer
24 33009 Manometer seal
25 33033 Complete drain valve
26 33032 Sealing plug
27 33031 Copper seal
28 53006 Spring
29 33029 Spring seat
30 33028 Ø11 ball
31 33027/2 Ball seat
32 33027/1 Ball seat fitting
33 33026 Seal
www.larius.com
18
VIKING
ED. 03 - 09/2020 - Cod. 150163
Pos. Code Description
1 81001 Electric motor 220V 50Hz
1 81002 Electric motor 380V 50Hz three-phase
1 81003 Electric motor 110V 60Hz
2 16071 Electic box
3 86001 Condenser
4 81012 Stud bolt
5 81033 Washer
6 95158 Nut
MOTOR
ELECTRIC MOTOR
6
4
5
1
3
2
R
Table of contents
Other Samoa Water Pump manuals
Samoa
Samoa 536010 Operating manual
Samoa
Samoa 108000 Operating manual
Samoa
Samoa LARIUS DRAGON Operating instructions
Samoa
Samoa Larius SUPER NOVA 68:1 Operating instructions
Samoa
Samoa LARIUS OMEGA Operating instructions
Samoa
Samoa UP03 Series User manual
Samoa
Samoa LARIUS SIRIO 32:1 Operating instructions
Samoa
Samoa DC20 Series Operating manual
Samoa
Samoa 151 100 User manual
Samoa
Samoa 536631 Operating manual
Samoa
Samoa 560 224 How to use
Samoa
Samoa LARIUS 4 Operating instructions
Samoa
Samoa 393103 How to use
Samoa
Samoa DF50 Operating manual
Samoa
Samoa PUMPMASTER 3 Series Operating manual
Samoa
Samoa DF30 User manual
Samoa
Samoa 531710 Operating manual
Samoa
Samoa 536630 Operating manual
Samoa
Samoa 535810 Operating manual
Samoa
Samoa Larius 2 Transfer Operating instructions
Popular Water Pump manuals by other brands
Viessmann
Viessmann SI 1830 manual
Genuine Innovations
Genuine Innovations Ultraflate 2 User Instructions and Safety Information
Steinberg
Steinberg S-MAX 550 S operating instructions
Pentair
Pentair Myers DRY PIT 4VCDP Installation and service manual
Pentair
Pentair Hypro 9742P Series Original instruction manual
Hydra-Cell
Hydra-Cell D-10 Installation & service guide
DLS
DLS FlexxPump 250 OLED user manual
Oase
Oase Aquamax 3500 Directions for use
Pfeiffer Vacuum
Pfeiffer Vacuum OKTA 8000 G ATEX operating instructions
Bogert Aviation
Bogert Aviation 19M-15X Product instructions
Sera
Sera C 409.2 Series operating instructions
Pfeiffer Vacuum
Pfeiffer Vacuum HiCube 80 Eco operating instructions
Eckerle
Eckerle EE 400M installation instructions
Graco
Graco ChemSafe 205 Instructions-parts list
Heska
Heska Vet/IV 2.2 product manual
KNF
KNF N 920 APE-W Operating and installation instruction
Brinkmann
Brinkmann KTF16 Series operating instructions
Pentair Pool Products
Pentair Pool Products Hydromatic TRST Installation and service manual