Samson 3273 Service manual

Mounting and
Operating Instructions
EB 8312-1 EN
Translation of original instructions
Edition July 2016
Type3273 Side-mounted Handwheel
60 and 120mm rated travel

2 EB 8312-1 EN
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesser[email protected]).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
(www.samson.de) > Product documentation. You can enter the document
number or type number in the [Find:] eld to look for a document.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip

Contents
EB 8312-1 EN 3
1 Safety instructions and measures ...................................................................5
1.1 Notes on possible severe personal injury .........................................................7
1.2 Notes on possible personal injury ...................................................................8
1.3 Notes on possible property damage ................................................................8
2 Markings on the device .................................................................................8
2.1 Nameplate of the side-mounted handwheel .....................................................8
2.2 Valve nameplate ............................................................................................9
2.3 Actuator nameplate ........................................................................................9
3 Design and principle of operation ................................................................10
3.1 Versions ......................................................................................................12
3.2 Technical data .............................................................................................13
4 Measures....................................................................................................20
4.1 Unpacking ..................................................................................................20
4.2 Transporting and lifting ................................................................................20
4.2.1 Transporting ................................................................................................20
4.2.2 Lifting ..........................................................................................................21
4.3 Storage .......................................................................................................21
4.4 Preparation for installation ............................................................................22
5 Mounting and start-up.................................................................................24
5.1 Side-mounted handwheel with 60mm travel ..................................................25
5.1.1 Mounting the handwheel onto the valve .........................................................25
5.1.2 Mounting the actuator onto the handwheel.....................................................27
5.1.3 Mounting the handwheel ..............................................................................28
5.2 Side-mounted handwheel with 120mm travel ................................................30
5.2.1 Mounting the handwheel onto the valve .........................................................30
5.2.2 Mounting the actuator onto the handwheel.....................................................32
5.2.3 Mounting the handwheel ..............................................................................32
5.3 Quick check ................................................................................................33
6 Operation...................................................................................................34
6.1 Working in automatic operation ....................................................................34
6.2 Working in manual operation .......................................................................36
7 Servicing.....................................................................................................38

4 EB 8312-1 EN
Contents
7.1 Preparation for return shipment .....................................................................38
7.2 Ordering spare parts and operating supplies .................................................38
8 Malfunctions ...............................................................................................39
9 Decommissioning and disassembly ..............................................................40
9.1 Decommissioning .........................................................................................40
9.2 Removing the handwheel from the actuator and valve .....................................40
9.2.1 Side-mounted handwheel with 60mm travel ..................................................40
9.2.2 Side-mounted handwheel with 120mm travel ................................................41
9.2.3 Final steps ...................................................................................................42
9.3 Disposal ......................................................................................................42
10 Appendix....................................................................................................43
10.1 After-sales service ........................................................................................43
10.2 Spare parts .................................................................................................44
10.2.1 Side-mounted handwheel with 60mm travel ..................................................44
10.2.2 Side-mounted handwheel with 120mm travel ................................................46

EB 8312-1 EN 5
Safety instructions and measures
1 Safety instructions and measures
Intended use
The SAMSON Type3273 Hand-operated Actuator is mounted on a valve and is intended for
the following activities in combination with a pneumatic actuator, e.g. SAMSON Type3271
Actuator:
−To manually move the valve to the closed or open position for maintenance or repair
work, e.g. to exchange the actuator.
−To manually move the valve upon air supply failure
−To keep the fail-safe action of the pneumatic actuator also during maintenance and re-
pair work on the actuator
−Special version: to operate a mounted valve without pneumatic actuator
The side-mounted handwheel is not suitable to perform control tasks. The side-mounted
handwheel is designed to operate under exactly dened conditions (e.g. thrust, travel, actua-
tor area). Therefore, operators must ensure that the side-mounted handwheel is only used in
applications that meet the specications used for sizing at the ordering stage. In case opera-
tors intend to use the handwheel in other applications or conditions than specied, SAMSON
must be contacted.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎRefer to the technical data and nameplate for limits and elds of application as well as
possible uses.
Reasonably foreseeable misuse
The handwheel is not suitable for the following applications:
−To limit the valve travel
−To control the ow rate through the mounted valve (on/off only)
−Use outside the limits dened during sizing and in the technical data
Furthermore, the following activities do not comply with the intended use:
−Use of non-original spare parts
−Performing servicing and repair work not described in these instructions

6 EB 8312-1 EN
Safety instructions and measures
Qualications of operating personnel
The handwheel must be mounted, started up, serviced, and repaired by fully trained and
qualied personnel only; the accepted industry codes and practices are to be observed. Ac-
cording to these mounting and operating instructions, trained personnel refers to individuals
who are able to judge the work they are assigned to and recognize possible hazards due to
their specialized training, their knowledge and experience as well as their knowledge of the
applicable standards.
Personal protective equipment
We recommend wearing the following protective equipment:
−Safety gloves due to the moving parts (actuator stem, threaded rod, plug stem, hand-
wheel)
ÎCheck with the plant operator for details on further protective equipment.
Revisions and other modications
Revisions, conversions or other modications to the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use.
Safety devices
The side-mounted handwheel is locked by a locking bolt, which locks the gear, to prevent ac-
cidental adjustment of the valve travel (see Fig.12 and section6.1).
Warning against residual hazards
To avoid personal injury or property damage, plant operators and operating personnel must
prevent hazards that could be caused in the handwheel by the signal pressure or moving
parts by taking appropriate precautions. They must observe all hazard statements, warning
and caution notes in these mounting and operating instructions, especially for installation,
start-up, and servicing.
Responsibilities of the operator
The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions as well as the
referenced documents to the operating personnel and to instruct them in proper operation.
Furthermore, operators must ensure that operating personnel or third persons are not ex-
posed to any danger.

EB 8312-1 EN 7
Safety instructions and measures
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
well as the referenced documents and observe the hazard statements, warning, and caution
notes specied in them. Furthermore, the operating personnel must be familiar with the ap-
plicable health, safety and accident prevention regulations and comply with them.
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
−Mounting and operating instructions for the mounted actuator, e.g. for SAMSON
Type3271 Actuator:
uEB8310-2 (1000cm²), uEB8310-3 (1400-60cm²), and uEB8310-7 (1400-120
to 2x2800cm²)
−Mounting and operating instructions for the mounted valve
−uAB0100 for tools, lubricant, and tightening torques
The mounting and operating instructions for all supplied devices are included in the delivery.
The latest versions of the documents are available on our website at uwww.samson.de >
Product documentation.
1.1 Notes on possible severe personal injury
DANGER
!
The handwheel poses no hazard with possible severe personal injury.
ÎObserve hazard statements in the associated valve and actuator documentation.

8 EB 8312-1 EN
Safety instructions and measures
1.2 Notes on possible personal injury
WARNING
!
Crush hazard arising from moving parts.
The handwheel contains moving parts (actuator stem, threaded rod, plug stem, hand-
wheel), which can injure hands or ngers if inserted into it.
ÎDo not insert hands or nger into the yoke while the valve is in operation.
ÎWhile working on the handwheel, disconnect and lock the pneumatic air supply as
well as the control signal.
ÎUse the locking bolt to lock the handwheel.
1.3 Notes on possible property damage
NOTICE
!
Risk of handwheel damage due to the use of unsuitable tools.
ÎTo turn the handwheel, do not use any additional tools, such as a lever or wrench.
Risk of handwheel damage due to the use of excessive force.
ÎDo not turn the handwheel in the end position any further by exerting force.
Risk of damage to control valve components due to excessively high or low tighten-
ing torques.
Observe the specied torques on tightening control valve components. Excessively
tightened torques lead to parts wearing out quicker. Parts that are not tightened far
enough may loosen.
ÎObserve the specied tightening torques (uAB0100).

EB 8312-1 EN 9
Markings on the device
2 Markings on the device
2.1 Nameplate of the side-
mounted handwheel
It includes all details required to identify the
handwheel:
5
4
6
SAMSON 3273
2
1
3
Made in Germany
Var-ID
Serial no.
1Conguration ID
2Serial number
3 Year of manufacture
4Operating travel (mm)
5Operating travel (inch)
6Maximum thrust (kN)
Fig.1: Nameplate
The nameplate is afxed to the top bonnet
on handwheels with 60mm travel. The
nameplate is afxed to the cover in versions
with 120mm travel (see Fig.2).
2.2 Valve nameplate
See associated valve documentation.
2.3 Actuator nameplate
See associated actuator documentation.
60 mm travel
120 mm travel
Nameplate
Nameplate
Fig.2: Nameplate position

10 EB 8312-1 EN
Design and principle of operation
3 Design and principle of oper-
ation
The Type3273 Side-mounted Handwheel
with 60 and 120mm travel is suitable for
mounting on Series240, 250, 280, and
290 Valves or on suitable interfaces together
with the Type3271 Pneumatic Actuators with
effective areas of 1000, 1400-60, 1400-
120, 2800, and 2x2800cm². A special
version of the side-mounted handwheel can
also be used to move the valve on which a
pneumatic actuator is not mounted.
The side-mounted handwheel is mounted be-
tween the valve and actuator. The handwheel
can remain mounted on the valve during
maintenance and repair work or while ex-
changing the pneumatic actuator. The hand-
wheel can be used in this case to move the
valve manually to its closed or open position.
The handwheel can be used to move the
valve manually opposing the spring force of
the pneumatic actuator upon air supply fail-
ure.
The worm shaft unit, consisting of the worm
shaft and worm-geared wheel, is driven over
the handwheel. The spindle nut transfers the
rotary motion to the threaded rod, which
moves the valve. Depending on the direction
of rotation and mounted valve, the threaded
rod extends or retracts.
For mounted SAMSON globe valves
The handwheel is marked 'Open/Close' and
has directional arrows.
−Turn the handwheel clockwise: the globe
valve closes
−Turn the handwheel counterclockwise: the
globe valve opens
For mounted SAMSON three-way valves
A label is afxed to the handwheel, which
indicates in which direction the threaded rod
is moved by turning the handwheel (see
Fig.4).
The gear is locked by the locking bolt to pre-
vent accidental adjustment.

EB 8312-1 EN 11
Design and principle of operation
G1 Yoke (on the actuator side)
G2 Stem connector nut (on the actuator side)
G4 Yoke (on the valve side)
G5 Stem connector nut (on the valve side)
G16 Threaded rod
G64 Worm shaft
On the actuator
side
On the valve side
G2
G1
G64
G4
G5
G16
Fig.3: Sectional drawing of Type3273
Side-mounted Handwheel
(60mm travel)
Verteilventil
close A
open B
Diverting valve
AB
A
B
Vanne de distribution
Mischventil
close B
open A
Mixing valve
AB
A
B
Vanne mélangeuse
Fig.4: Label on handwheel for mounted SAMSON three-
way valves

12 EB 8312-1 EN
Design and principle of operation
3.1 Versions
−Version with 60mm travel for
Type3271 Actuators with 1000 to
2800cm² actuator areas (see Table1
and Table2)
−Version with 120mm travel for actua-
tors with 1400-120, 2800, and
2x2800cm² actuator areas (see
Table4 and Table5)
−Special version without pneumatic actu-
ator (see Table1 and Table3)

EB 8312-1 EN 13
Design and principle of operation
3.2 Technical data
Table1: Technical data for Type3273 up to 60mm rated travel
Version Type3273 up to 60mm rated travel
Max. travel range 80mm
Max. thrust 80kN
Max. number of turns 45
Handwheel diameter 315 or 500mm
Mounting to actuators with actuator ar-
eas
1000, 1400-60, 1400-120, 2800cm²
Special version: without pneumatic actuator
Compliance etc.
Materials
Body material and permissible ambient
temperature
EN-JS10301) · Spheroidal graphite iron · max. 100°C
1.0619/A216 WCC · Painted cast steel · ≥–29°C
1.5638/A352 LC3 · Painted cast steel · ≥–60°C
Spindle and threaded nut 1.4104/G-CuSn12Pb
Handwheel Aluminum
1) Discontinued

14 EB 8312-1 EN
Design and principle of operation
Table2: Dimensions and weights for Type3273 up to 60mm rated travel · See dimension
diagrams p.35
Valve DN 50 to 100 125 to 150
NPS 2 to 4 6
Seat bore mm ≤100 ≤150
Travel mm Up to 30 Up to 60
Actuator cm² 1000/
1400-60 1400-120 2800 1000/ 1400-60 1400-120 2800
H3 mm 932 1202 1055 1225
H5 mm 295 480 418 503
H9 mm 395 480 395 480
Weight
With actuator kg 180 300 575 184 303 578
Without
actuator kg 70 70
Valve DN 200 to 250 300 to 500
NPS 8 to 10 12 to 20
Seat bore mm ≤200 ≤200
Travel mm Up to 60 Up to 60
Actuator cm² 1000/
1400-60 1400-120 2800 1000/ 1400-60 1400-120 2800
H3 mm 1055 1225 1140 1225
H5 mm 418 503 503 503
H9 mm 395 480 395 480
Weight
With actuator kg 187 305 580 190 310 585
Without
actuator kg 70 70

EB 8312-1 EN 15
Design and principle of operation
Dimensional drawings
H5
H3
H9
242
162 80
H3
H5 H9
80
162
242
Type3273 for actuators up to 1400-60cm²,
315mm handwheel diameter
Type3273 for actuators with
1400-120cm² and larger, 500mm
handwheel diameter

16 EB 8312-1 EN
Design and principle of operation
Table3: Dimensions and weights for Type3273 without pneumatic actuator · See dimension
diagram p.17
Valve DN 125…150 200…250
NPS 6 8…10
Handwheel Ø mm 315 500
Seat bore mm ≤250 ≤250 >250
H3 mm Max. 920 Max. 980 Max. 980
H5 mm 418 503 503

EB 8312-1 EN 17
Design and principle of operation
Dimensional drawing
H3
H5
Type3273 without pneumatic actuator

18 EB 8312-1 EN
Design and principle of operation
Table4: Technical data for Type3273 up to 120mm rated travel
Implementation Type3273 up to 120mm rated travel
Max. travel range 160mm
Max. thrust 150kN
Max. number of turns 258
Handwheel diameter 500mm
Mounting to actuators with actuator ar-
eas 1400-120, 2800, 2x2800cm²
Compliance etc.
Materials
Body material and permissible ambient
temperature
EN-JS10301) · Spheroidal graphite iron · max. 100°C
1.0619/A216 WCC · Painted cast steel · ≥–29°C
1.5638/A352 LC3 · Painted cast steel · ≥–60°C
Spindle and threaded nut EN-GJS-500-7/1.0503
Handwheel EN-GJL-250 (EN-JL1040)
1) Discontinued
Table5: Dimensions and weights for Type3273 up to 120mm rated travel · See dimension
diagrams p.19
Actuator cm² 1400-120 2800 2x2800
H10 mm 1105 1105 1105
H11 mm 220 220 220
Weight without actuator kg 250 250 250

EB 8312-1 EN 19
Design and principle of operation
Dimensional drawings
120
500
H10
Ø500
H11
Type3273 for 120mm travel, 500mm handwheel diameter

20 EB 8312-1 EN
Preparation
4 Preparation
After receiving the shipment, proceed as fol-
lows:
1. Check the scope of delivery. Compare
the shipment received against the deliv-
ery note.
2. Check the shipment for transportation
damage. Report any damage to SAM-
SON and the forwarding agent (refer to
delivery note).
4.1 Unpacking
Proceed as follows to lift and install the
handwheel:
1. Remove the packaging from the hand-
wheel.
2. Dispose of the packaging in accordance
with the valid regulations.
4.2 Transporting and lifting
Hazard due to suspended loads falling.
Stay clear of suspended or moving loads.
Risk of lifting equipment tipping and risk of
damage to lifting accessories due to exceed-
ing the rated lifting capacity.
−Only use approved lifting equipment and
accessories whose minimum lifting
capacity is higher than the weight of the
valve (including actuator, if applicable).
−Refer to section3.2 or Data Sheet
uT8312 for weights.
Risk of handwheel damage due to incorrectly
attached slings.
The handwheel is not designed to lift the en-
tire handwheel unit.
−When lifting the handwheel unit, make
sure that the slings attached to the yoke
bear the entire load.
−Do not attach load-bearing slings to the
handwheel.
−Observe lifting instructions (see sec-
tion4.2.2).
SAMSON's After-sales Service department
can provide more detailed transport and lift-
ing instructions on request.
4.2.1 Transporting
The handwheel can be transported using lift-
ing equipment (e.g. crane or forklift).
ÎLeave the handwheel in its transport
container or on the pallet to transport it.
ÎObserve the transport instructions.
Transport instructions
−Protect the handwheel against external
inuences (e.g. impact).
−Do not damage the corrosion protection
(paint, surface coatings). Remove any
damage immediately.
DANGER
!
WARNING
!
NOTICE
!
Tip