Samson KL Series Manual

Directions for use of the
Samson liquid ring pumps
KL350 - KL400 - KL430 –KL500
KL350 - KL400 - KL430 –KL500
Petersmindevej 21 DK-8800 Viborg
Phone: [phone] www.samson-pumps.com
Before installing the pump. Please read carefully the installation and operation manual.
Installation of the pump and any ancillary equipment. Should be carried out in
accordance with the prevailing health and safety legislation.
When building and operating the plant. Please follow the national legal safety
regulations, instructions and specifications applying to the machine and plant type in
question.
The liquid ring pump is designed to operate in normal atmosphere as well as most
gasses.
Before starting the pump it must be filled with liquid. It should not be run dry.
DOC9008A

8000/h
Bearing grease, Stamina HDS2
OPERATION
√
DRAINING
TEMPERATURE
Max. 50°C
max. 120°C
ATEX max. 80°C
max. 80°C
ATEX max. 50°C
Pmax= 1,5m VS
HANDLING
BEFORE START
FOUNDATION
115kg
90°±10°
~
min 1/2”
BEFORE START
Suction
Clockwise
Type
Suction
Discharge
Counter-
clockwise
Type
Discharge
VAPOURS
BELT DRIVE
Min.
150mm
GREASING
X:\Manualer\KE\1627039.doc

Dismantling
1.
1.
2.
2.
3.
3.
4.
4.
X:\Manualer\KL\1627027.doc
13
14
6
7
Remove the bolts pos 13 and 14.
Remove the bearing cap pos 6
and 7.
Remove the tolerance rings
between the bearing and the
bearing cap.
By assembling pos 13 20Nm
Use 2 Pcs M10 bolts and pull out
the bearings
Pos 3, 4, 8, 9, 10 and 19 can
now be removed.
By assembling note.
Adjust the rotor in the middle of
the casing. The adjustment shall
be done in the NDE of the pump.
Pull the rotor by tighten the M6,
and push the rotor with the
Bearing cap
8
19
19
3
9
8
10
9
4

Spare part list - 1623014
Spare part list –KL series
KL350 - 100 mbar
Impeller
Housing
Shell
Flowplates
KL350R0SSS00ASD
St. steel
Cast iron
Cast iron
Cast iron
KL350R0SSE00ASD
St. steel
Cast iron
Cast iron
St. steel
KL400 - 33 mbar
Impeller
Housing
Shell
Flowplates
KL400R1SSS00ASD
Cast iron
Cast iron
Cast iron
Cast iron
KL400R1SSE00ASD
Cast iron
Cast iron
Cast iron
St. steel
KL430 - 100 mbar
Impeller
Housing
Shell
Flowplates
KL430R0SSS00ASD
St. steel
Cast iron
Cast iron
Cast iron
KL430R0SSE00ASD
St. steel
Cast iron
Cast iron
St. steel
KL500 - 33 mbar
Impeller
Housing
Shell
Flowplates
KL500R1SSS00ASD
Cast iron
Cast iron
Cast iron
Cast iron
KL500R1SSE00ASD
Cast iron
Cast iron
Cast iron
St. steel
C-C
A-A
X:\Manualer\KL\1627006.doc

Pos.
Pcs.
Part no.:
Dansk
English
Deutsch
Français
1
1
1623002
Svøb KL350, KL400
Casing KL350, KL400
Mittelkörper KL350, KL400
Boitier KL350, KL400
1623013
Svøb KL430, KL500
Casing KL430, KL500
Mittelkörper KL430, KL500
Boitier KL430, KL500
2
2
1623001
Pumpehus
Pump house
Pumpengehäuse
Corps de pompe
3
1
1623030
Flowplade i støbejern
Flow plate of cast iron
Steuerscheibe, aus grauguß
Disque, en fonte
1623004
Flowplade i rustfrit stål
Flow plate of stainless steel
Steuerscheibe, aus edelstahl
Disque, en acier inox
4
1
1623032
Flowplade i støbejern
Flow plate of cast iron
Steuerscheibe, aus grauguß
Disque, en fonte
1623015
Flowplade i rustfrit stål
Flow plate of stainless steel
Steuerscheibe, edelstahl
Disque, en acier inox
5
1
1623018
Rotor KL350, højre
Rotor KL350, CW
Rotor KL350, rechtsdr.
Rotor KL350, à droite
1623054
Rotor KL400, venstre
Rotor KL350, CCW
Rotor KL350 linksdr.
Rotor KL350 à gauche
1623051
Rotor KL400, højre
Rotor KL400, CW
Rotor KL400, rechtsdr.
Rotor KL400, à droite
1623005
Rotor KL430, højre
Rotor KL430, CW
Rotor KL430, rechtsdr.
Rotor KL430, à droite
1623052
Rotor KL500, højre
Rotor KL500, CW
Rotor KL500, rechtsdr.
Rotor KL500, à droite
6
1
1623010
Lejedæksel, lukket
Bearing cap, rear
Deckel f/Lager –hinten
Couvercle palier, arrière
7
1
1623011
Lejedæksel, åbent
Bearing cap, shaft end
Deckel f/Lager –Wellenende
Couvercle palier
coté bout d’arbre
8
2
930000081
6308 Kugleleje ø040/090x23
6308 Ball bearing ø040/090x23
6308 Kugellager ø040/090x23
6308 Palier à billes
ø040/090x23
9
2*
922200051
Simmerring 45x65x8 DIN 3760 A
Sealing ring 45x65x8 DIN 3760
A
Packring 35x65x8 DIN3760 A
Presse-etoupe 35x65x8
DIN3760 A
10
1*
922200036
Simmerring 40x55x7 DIN 3760 A
Sealing ring 40x55x7 DIN 3760
A
Packring 40x55x7 DIN 3760 A
Presse-etoupe 40x55x7
DIN 3760 A
11
1
106946
Retningspil
Direction indicator
Richtungsindikator
Flêche de direction
12
2
915000197
Smørenippel M8x1.25 90°
Grease nipple M8x1,25 90°
Schmiernippel M8x1,25 90°
Nipple de graissage
M8x1,25 90°
13
16
910000021
M8x100 Stålbolt DIN 931 8.8 FZB
Steel bolt 8x80 Din 931
Stahlbolzen M8X100 DIN 931
Boulon en acier M8X100
DIN931
14
8
910300024
M8x20 Insexskrue DIN 912 FZB
Allen bolt mc 8x20 Din 912
Insex Schraube M8x20 DIN 912
M8x20 vis insex DIN 912
15
1
925000246
Slangenippel 20 1/2"
Hose nipple 1/2”
Schlauchnippel 20 ½”
Nipple de tuyau 20 ½”
16
7
910300188
Prop 3/8" sort konisk Or. Unbrako
Pipe plug 3/8” con. hexag.
Propfen 3/8” konisch, Hexag.
Bouchon 3/8” con.
hexagonal
17
1
910300184
Prop 1/2" sort konisk Or. Unbrako
Pipe plug 1/2” con. hexag.
Propfen 3/8” konisch, Hexag.
Bouchon 3/8” con.
hexagonal
18
1
106912
Typeskilt 25x125mm
Serial number plate 25x125mm
Typschild 25x125 mm
Plaque de série 25x125
mm
19
2
922000042
Mekanisk akseltætning Ø45
Mechanical shaft seal Ø45
Wellendichtung, mek. Ø45
Garniture mecanique
Ø45
20
2*
1623022
Pakning KL Oakenstrong 0,4mm
Packing KL Oakenstrong
0,4mm
Packung KL Oakenstrong0,4 mm
Joint KL Oakenstrong
0,4 mm
21
2*
1623023
Pakning KL Oakenstrong 0,4mm
Packing KL Oakenstrong
0,4mm
Packung KL Oakenstrong0,4 mm
Joint KL Oakenstrong
0,4 mm
22
2*
1623024
Pakning KL Oakenstrong 0,4mm
Packing KL Oakenstrong
0,4mm
Packung KL Oakenstrong0,4 mm
Joint KL Oakenstrong
0,4 mm
23
4
910300447
M6x20 Insexskrue DIN 912 A2
Allen bolt mk 6x20 DIN 912 A2
Insex Schraube 6x20 DIN 912
A2
Vis insex 6x20 DIN 912
A2
24
1
915000210
Pasfeder 8x7x50 DIN 6885A
Parallel key 8x7x50 DIN 6885A
Passfeder 8x7x50 DIN 6885A
Ressort d’ajustage
8x8x50
DIN 6886A
25
1
1623025
Kuglestyr
Ball guide
Kugelführung
Guide à billes
26
2
1623027
Afstandsstykke for kuglestyr
Distance piece
Abstandstück
Piece intermédiare
27
1
1623026
Kuglestyr
Ball guide
Kugelführung
Guide à billes
28
6
910100145
M8 Fjederskive DIN7980 rustfri A4
M8 spring washer DIN 7980 A4
Federscheibe DIN 7980 A4
Rondelle à ressort DUB
7980A
29
6
910000487
M8x25 Stålsætskrue rustf. DIN933
Steel bolt 8x25 Din 933 A4
Stahlbolzen 8X25 DIN 933
Boulon en acier 8x25
DIN 933
30
16
962000010
Ventilkugle Ø15 DDPP
Valve ball Ø15 DDPP
Ventilkugel Ø15 DDPP
Bille de soupape Ø15
DDPP
32
16
910100007
M8 Facetskive DIN 125B FZB
Faceted disc 8,4 mm
Fazettenscheibe M8 125N FZB
Rondelle à facettes M8
125 N FZB
*
1
1601003
Pakningssæt
Set off gaskets
Dichtungsatz
Jeu de joints
*
1
955000030
Lejefedt, 400g
Grease, 400g
Lagerfett, 400g
Graisse de palier, 400g
*
1
1629079
Bøsning f/akseltætningsmontage
Bush for shaft seal assembly
Buchse für
wellendichtungsmontage
Bague de montage de
ganiture

Petersmindevej 21 DK-8800 Viborg
Phone: [phone] www.samson-pumps.com