Samsung AS09A5MA User manual

SERVICE Manual
CONTENTSAIR CONDITIONER
1. Installation
2. Disassembly and Reassembly
3. Troubleshooting
4. Exploded Views and Parts List
5. Refrigerating Cycle Block Diagrams
6. Wiring Diagrams
7. Schematic Diagrams
ROOM AIR CONDITIONER
INDOOR UNIT
AS07A5(6)MA
AS09A5(6)MA
AS12A5(6)MC
OUTDOOR UNIT
US07A5(6)MA
US09A5(6)MA
US12A5(6)MC
E DB81-00187A(1)
1-00187A(1)-CO 5/16/01 1:45 PM Page 1

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1. Installation
1-1 Refrigerant Refill Procedure
Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using
1. Purge air(for new installation only).
3. Connect the tank to refill with Refrigerant
4. Set the unit to cool operation mode.
7. Stop operation of the air conditioner.
9. Close the cap of each valve.
2. Turn the 3-way valve clockwise to close, connect the
pressure gauge(low pressure side) to the service valve,
and open the 3-way valve again.
5. Check the pressure indicated by the pressure gauge(low
pressure side).
* Standard pressure is should be 64~78kg/cm2in a
reqular, high operation mode.
6. Open the refrigerant tank and fill with refrigerant until
the rated pressure is reached.
* It is recommended not to pour the refrigerant in too
quickly, but gradually while operating a pressure valve.
8. Close the 3-way valve, disconnect the pressure gauge,
and open the 3-way valve again.
R-22
Suspension hook
High
pressure
gauge
Hand
wheel
Finger tight
fittings
Connected to
high pressure
side
Charging
line
For mounting
other and of
hose when
not in use
Compound
gauge
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1-2 “Pump down” Procedure
Relocation of the air conditioner
• Refer to this procedure when the unit is
relocated.
1. Carry out the pump down procedure
(refer to the details of 'pump down').
2. Remove the power cable.
3. Disconnect the assembly cable from the
indoor and outdoor units.
4. Remove the flare nut connecting the
indoor unit and the pipe.
At this time, cover the pipe of the indoor
unit and the other pipe using a cap or
vinyl plug to avoid foreign material enter-
ing.
Relocation of the air conditioner
5. Disconnect the pipe connected to the out-
door unit.
At this time, cover the valve of the out-
door unit and the other pipe using a cap
or vinyl plug to avoid foreign material
entering.
6. Make sure you do not bend the connection
pipes in the middle and store together
with the cables.
7. Move the indoor and outdoor units to a
new locatioon.
8. Remove the mounting plate for the indoor
unit and move it to a new location.
Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.
1. Remove the caps from the 2-way valve and the 3-way valve.
3. Set the unit to cool operation mode (Check if the compressor
is operating.)
5 When the pressure gauge indicates "0" turn the 3-way
valve clockwise to close.
4. Turn the 2-way valve clockwise to close.
6. Stop operation of the air conditioner.
7. Close the cap of each valve.
2 Turn the 3-way valve clockwise to close and connect a pres-
sure gauge(low pressure side) to the service valve, and open
the 3-way valve again.
2-Way Valve
3-Way Valve
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2. Disassembly and Reassembly
2-1 Indoor Unit
Stop operation of the air conditioner and remove the power cable before repairing the unit.
No Parts Procedure Remark
Front Grille1 1) Stop the air conditioner operation and block the
main power.
2) Separate tape of front panel upper.
3) Contract the second finger to the left, and right
handle and pull to open the inlet grille.
4) Take the left and right filter out.
5) Loosen one of the right fixing screw and sepa-
rate the terminal cover.
6) Loosen three fixing screws of front grille.
7) Pull the upper left and right of discharge softly
for the outside cover to be pulled out.
8) Pull softly the lower part of discharge and push
it up.
Caution;
Assemble the front panel and fix the
hooks of left and right.
*Taking off the deodorizing filter.
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No Parts Procedure Remark
Electrical Parts
(Main PCB)
Ass’y Tray Drain.
Heat Exchanger
Fan Motor and
Cross Fan
2
3
4
5
1) Do “1”above
2) Take all the connector of PCB upper side out.
(Inclusion Power cord)
3) Separate the outdoor unit connection wire from
the terminal block.
4) If pulling the Main PCB up. it will be taken out.
1) Do “1”, “2”, above
Separate the drain hose from the extension
drain hose.
2) Pull tray drain out from the back body.
1) Do “1” and “2”, “3”, above
2) Loosen two fixing earth screws of right side.
3) Separate the connection pipe.
4) Separate the holder pipe at the rearside.
5) Loosen the three fixing screws of right and left
side.
6) Lifting the heat exchanger up a little to push the
up side for separation from the indoor unit.
1) Do “1” “2” ”3” “4”, above.
2) Loosen the fixing two screws and separate the
motor holder.
3) Loosen the fixing screw of fan motor.
(By use of M3 wrench)
4) Separate the fan motor from the fan.
5) Separate the fan from the left holder bearing.
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2-2 Outdoor Unit
No Parts Procedure Remark
Common Work
Fan and Motor
1
2
1) Loosen the fixing two screws and separate the
cover E-parts.
2) Separate the connection wire from the terminal
block.
3) Loosen five fixing screws and separate the cabi
Upper.
4) Loosen two fixing screws of Ass'y E-part.
5) Loosen nine fixing screws and separate the cabi
side.
1) Do “1”, above.
2) Losen four serews and seperaate Guard Fan
from front cabinet
■ US07A5(6)MA/US09A5(6)MA
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No Parts Procedure Remark
Heat Exchanger
Compressor
3
4
2) Remove the nut flange (Turn to the right to
remove, as it is a left hand screw)
3) Separate the fan.
4) Loosen four fixing screws to separate the motor.
1) Do “1”, 2 above.
2) Loosen two fixing screws of left and right side.
3) Disassemble the inlet and outlet pipe by weld-
ing.
4) Separate the heat exchanger.
1) Do “1”, above.
2) Loosen the nut on the terminal cover and open
the terminal cover.
3) Disassemble the inlet and outlet pipe of
compressor by welding.
4) Disassemble the inlet and outlet pipe of
condenser by welding
5) Loosen the three bolts of the lower part.
6) Separate the compressor.
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No Parts Procedure Remark
Common Work1 1) Loosen the fixing screw and separate the
Handle-Cabi RH.
2) Separate the connection wire from the terminal
block.
3) Loosen 6 fixing screws and separate the upper
cabinet.
4) Loosen the fixing screw of Ass'y E-part.
5) Loosen 5 fixing screws and separate the side
cabinet.
■ US12A5(6)MC
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No Parts Procedure Remark
Fan-Motor2 1) Loosen 4 fixing screw of the Guard-Fan.
2) Remove the nut flange (Turn to the right to
remove, as it is a left hand screw)
3) Separate the fan.
4) Loosen four fixing screws to separate the motor.
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