Samsung ML-6060 Owner's manual

See Last Page See Last Page Philips Screwdriver
Small Flat blade Screwdriver
Cotton swab
Alcohol
Lint free cloth
Toner
Seal
Technical Instructions Printers OEM Info Tools & Supplies 1
Step 1
Place the cartridge upside down on the
work bench. Slide open the drum shutter
and pull the drum shutter arms from their
positioning posts on each side of the car-
tridge. (See Photos 1 & 2)
Step 2
Place the cartridge on the work bench so
the waste hopper is facing away from you.
(See Photo 3)
Photo 1
Photo 2
Photo 3
ML6060/1650HTECH
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Step 6
Remove the three screws that hold the
cartridge end cap to the toner hopper on
the gear side of the cartridge.
(See Photo 7)
Step 7
To remove the fourth screw from the end
cap rotate the screwdriver to the right.
(See Photo 8)
Photo 6
Photo 7
Photo 8
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2 ML-6060/1650 Technical Instructions
Photo 4
Photo 5
Step 5
Lift the toner hopper reservoir away from
the cartridge. (See Photo 6) Clean the
toner hopper reservoir using dry com-
pressed air or a vacuum.
Step 4
Pry the front of the toner hopper reservoir
back. (See Photo 5)
Step 3
Using a Philips screwdriver remove the
two screws located on top of the cartridge
next to the toner hopper. (See Photo 4)
Notes

Photo 11
Photo12
Photo 13
ML-6060/1650 Technical Instructions 3
Photo 9
Step 10
Awhite bearing may be found on the shaft
of the toner hopper supply roller. Slide the
bearing from the supply roller shaft.
(See Photo11)
If it the bearing is not on the shaft check
the cartridge end cap.
(See Photo 12)
It is important that this bearing be present
during the reassembly of the cartridge.
Photo 10
Step 11
Remove the three gears from the side of
the cartridge. (
(See Photo 13)
Step 9
Pull the metal gear housing plate from the
side of the cartridge. (See Photo 10)
NOTE: Two gears may stay attached to
the gear housing end plate.
Step 8
Side the cartridge end cap from the side
of the cartridge. (See Photo 9) Notes
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Photo 14
Photo 16
4 ML-6060/1650 Technical Instructions
Step 12
Rotate the cartridge 180°. Remove the
three screws that hold the contact end
cap to the cartridge. (See Photo 14)
Step 13
Slide the end cap from the side of the car-
tridge. (See Photo 15)
NOTE: A white bearing may be found on
the shaft of the supply roller. Remove the
bearing. (See Photo 16)
If the bearing is not present check the
cartridge end cap. (See Photo 17)
It is important that this bearing be present
during the reassembly of the cartridge.
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Photo 15
Step 14
NOTE: On some cartridges the drum axle
can be removed at this time. Grab the
drum axle on the contact side and slide
the axle out of the cartridge.
(See Photo 18) If the axle cannot be
removed at this time continue to the next
step.
Photo 17
Step 15
Remove the two screws holding the waste
hopper to the cartridge. (See Photo #19)
Photo 18
Photo 19
Notes

Photo 21
Photo 22
Photo 23
ML-6060/1650 Technical Instructions 5
Photo 20
Step 18
Using a Philips screwdriver, remove the
two screws holding the PCR to the waste
hopper. (See Photo 23) Remove the PCR.
Clean the PCR using a dry lint free cloth.
Step 19
Remove the two screws holding the wiper
blade. (See Photo 24) Clean the wiper
blade with dry compressed air.
Photo 24
Notes
Step 16
Lift up on the waste hopper and remove
the hopper from the cartridge.
(See Photo 20)
Step 17
If the drum axle has already been removed
lift out the drum. If the drum axle cannot
be removed from the drum slide the axle
out as far as possible from the drive gear
end. (See Photo 21)
Lift the small gear end of the drum up out
of the cartridge and slide the drum axle
out from the end of the cartridge.
(See Photo 22)
NOTE: If the drum being used is damaged
and the axle cannot be removed from the
drum by simply pulling the axle out,
remove the small gear from the end of the
drum. Install the drum axle into the new
drum and glue the gear into place.
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6 ML-6060/1650 Technical Instructions
Step 20
Dump out the waste hopper. Clean the
waste hopper using dry compressed air or
avacuum.
Step 21
Apply padding powder to the wiper blade.
Place the blade onto the waste hopper.
Install the two screws that hold the wiper
blade in place. (See Photo 25)
Step 22
Place the cleaned PCR into the PCR
saddles. The rounded end of the PCR is
the contact side of the roller. Place the
PCR onto the waste hopper so the
contact end sticks out the side of the
hopper.
(See Photo 26)
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Step 23
Install the two screws that hold the PCR
saddles in place.
See Photo 27)
Photo 25
Step 24
Remove the developer roller drive gear
from the side of the cartridge.
(See Photo 28)
Step 25
Dump out the remaining toner from the
toner hopper. Clean the hopper using dry
compressed air or a vacuum.
Step 26
Release the clip the holds the developer
roller end cap to the cartridge.
(See Photo 29)
Photo 26
Photo 27
Photo 28
Photo 29
Notes

Photo 30
Photo 31
Photo 32
Step 31
Slide the developer roller back into the
cartridge. Move the contact spring onto
the developer roller axle. (See Photo 33)
Step 32
Install the developer roller end plate onto
the cartridge. (See Photo 34)
NOTE: Make sure the end plate snaps into
place.
ML-6060/1650 Technical Instructions 7
Step 27
Remove the end cap from the hopper.
(See Photo 30)
Step 28
Slide the developer roller out from the side
of the cartridge.
(See Photo 31)
Step 29
Clean the developer roller using a dry lint
free cloth.
Step 30
Carefully clean the doctor blade using
Acetone and a cotton swab.
(See Photo 32)
Photo 33
Photo 34
Notes
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8 ML-6060/1650 Technical Instructions
Step 33
Place the developer roller drive gear onto
the rollers axle.
(See Photo 35)
Step 34
Apply padding powder to the drum.
Install the drum into the cartridge.
(See Photo 36)
If the drum axle is installed in the drum
slide the axle out from the small gear end
as far as possible. Install the drum axle
into the side of the cartridge.
(See Photo 37)
Carefully lower the drive gear end of the
drum into the cartridge and slide the
drum axle back into the drum.
Step 35
Carefully place the waste hopper into the
cartridge. Install the two screws that hold
the waste hopper in place.
(See Photo 38)
Step 36
If the drum axle is not attached to the
drum, slide the drum axle into the drum
starting on the gear side so the screw
hole in the axle is visible on the gear side.
(See Photo 39)
Step 37
Install the three toner hopper agitator
gears.
(See Photo 40)
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Photo 35
Photo 36
Photo 37
Photo 38
Photo 39
Photo 40
Notes
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Photo 41
Photo 42
Photo 43
Step 41
Install the small threaded screw into the
drum axle. (See Photo 44)
NOTE: Remember to rotate the screw to
the left to install.
Step 42
Rotate the cartridge 180°. Install the white
bearing onto the supply roller axle.
(See Photo 45)
ML-6060/1650 Technical Instructions 9
Step 38
Install the white bearing onto the supply
roller axle.
(See Photo 41)
Step 43
Slide the contact end cap onto
the cartridge. Install the three
screws that hold the end cap in
place.
(See Photo 46)
Step 39
Place the metal gear housing plate onto
the side of the cartridge.
(See Photo 42)
Step 40
Slide the cartridge end cap onto the car-
tridge. Install the three screws that hold
the end cap in place.
(See Photo 43)
Photo 44
Photo 45
Photo 46
Step 44
Push the fill plug out of the
toner hopper reservoir from the
inside of the hopper. Apply a
seal to the toner hopper and fill
with toner.
(See Photo 47)
Step 45
Pour some toner into the hop-
per for testing.
Photo 47

10 ML-6060/1650 Technical Instructions
Step 47
Lock the latches on the back of the
cartridge and toner hopper reservoir.
(See Photo 49)
Step 46
Slide the tail of the seal under the toner
hopper sealing end foam and out through
the seal exit port on the side of the
cartridge. (See Photo 48)
Photo 48
Step 48
Rotate the toner reservoir down onto the
cartridge. Install the two screws that hold
the toner hopper reservoir to the cartridge.
(See Photo 50)
Step 49
Install the drum shutter arms onto the car-
tridge end caps. Install the drum shutter
onto the shutter arms.
(See Photo 51)
Step 50
Test cartridge.
Photo 49
Photo 50
Photo 51
Notes

In July of 2000, NEC released a new family of printers, the
SuperScript 1400, 1450, and the 1450N all using a new
Samsung ML-6060 engine. Two months later Xerox and IBM
released the Xerox DocuPrint P1210 and the IBM InfoPrint 12
each using the same Samsung engine. These machines are
capable of printing 12 pages per minute and have a first page
out speed of 14 seconds.
The new Samsung ML-6060 engine utilizes a new mono-
component, all-in-one toner cartridge. Even though the car-
tridges use the same internal components, a molding difference
on the from of the waste hopper prevents the cartridges from
being used in the different machines.
Both Xerox and NEC sell two different yield cartridges, a
3,000 pages standard yield cartridge and a 6,000 page high
yield cartridge, while IBM only sells the high yield version.
In 2001 Xerox and Samsung released another series of print-
ers using the Samsung ML-1650 engine. The Xerox Phaser
3400, 3400B, 3400N and the Samsung ML1650, 1651N printers
print 17 pages per minute and have a first page out time of 12
seconds.
The cartridges for these printers are very similar to the
ML6060, they use same components and the remanufacturing
process is almost the same. The only difference in the process
has to do with the gear assembly that turns the developer roller.
A small drive belt is found on the gear and must be placed
back onto the drive gear during the reassembly of the cartridge.
See Figure 1. The ML1650 cartridges also hold more toner than
the ML6060 and can 8,000 pages at 5% coverage with the high
yield cartridge and 4,000 pages at 5% coverage with the low
yield cartridge
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.
None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.
Machine Model OEM Number Engine
IBM Infoprint 12 01P6897 Samsung ML-6060
NEC Superscript 1400 20-150 Samsung ML-6060
NEC Superscript 1450 20-150 Samsung ML-6060
NEC Superscript 1450N 20-150 Samsung ML-6060
Samsung ML-1440 ML6060D6 Samsung ML-6060
Samsung ML-1450 ML6060D6 Samsung ML-6060
Samsung ML-1451N ML6060D6 Samsung ML-6060
Samsung ML-6040 ML6060D6 Samsung ML-6060
Samsung ML-6060 ML6060D6 Samsung ML-6060
Samsung ML-6060N ML6060D6 Samsung ML-6060
Samsung ML-6060S ML6060D6 Samsung ML-6060
Xerox Docuprint P1210 106R442 Samsung ML-6060
Xerox Phaser 3310 106R646 Samsung ML-6060
Samsung ML-1650 ML1650D8 Samsung ML-1650
Samsung ML-1651N ML1650D8 Samsung ML-1650
Xerox Phaser 3400 106R462 Samsung ML-1650
Xerox Phaser 3400B 106R462 Samsung ML-1650
Xerox Phaser 3400N 106R462 Samsung ML-1650