SAMWAY C300 Product guide

C300
USER MANUAL
www.samway.com SAMWAY
Operation Book
Read Before Opeartion

1. INTRODUCTION .............................................................................................. 3
2. GENERAL PRECAUTIONS .............................................................................. 4
3. EQUIPWENT ...................................................................................................... 5
4. MACHINE ........................................................................................................... 6
5. STARTING UP ................................................................................................... 7
6. HOSE CUTTING ................................................................................................ 8
8. PICTURE ............................................................................................................ 10
9. TECHNICAL DATA ......................................................................................... 11
10. SPART PART LIST .............................................................................. 12 - 16
CONTENTS
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6.1 TO MAXIMIZE THE LIFE TIME OF THE CUTTING BLADE ....... 8
6.2 DIFFERENT HOSE DIMENSIONS ................................................... 8
5.1 PRELIMINARY STEPS .......................................................................... 7
5.2 OPERATOR POSITION ....................................................................... 7
5.3 STARTING UP ........................................................................................ 7
7. MAINTENANCE ................................................................................................ 9
7.1 REPLACING THE CUTTING BLADE ................................................ 9
7.2 AFTER EACH WORKING SHIFT ....................................................... 9
7.3 REGULAR MAINTENAMCE ............................................................... 9
4.1 IDENTIFICATION .................................................................................. 6
4.2 DESCRIPTION ....................................................................................... 6
3.1 WARRANTY ........................................................................................... 5
3.2 IMPORTANT .......................................................................................... 5

1. Introduction
This information is the result of continuous, systematic data processing and technical teste
recorded and validated by the manufacturer , in accordance with the internal procedures
to ensure the safety of information: 2006/42/EC.
The manual does not examine in depth the topics of disassembly and extraordinary maintenance,
as these operations must always be carried out by our authorized Technical Service.
To handle the machine properly, it is necessary to keep the manual in good condition for the
future. Contact the nearest authorized technical service if you need a new manual or more
complete information.
Before each intervention to the machine or its packaging, read the instructions in the following
manual very carefully.
SAMWAY Machine declines any responsibility for damage to persons, things or to the machine
itself, arising from its incorrect use, negligence and superficial interpretations of safety concepts
in this manual.
Every operator using the machine MUST read the following instructions before operating.
This instruction manual should serve for the duration of the cutting machine’s operating
life and be available for at least 10 (ten) years. We recommend to keep it in a known and
accessible place (possible together with other documents related to the machine).
The information below is intended EXCLUSIVELY for specialized users, capable of interacting with
the product with the utmost safety people, the machine and the environment, interpreting basic
diagnostics of problems and malfunctions and performing simple checks and maintenance, in
full compliance with the instructions given from the pages that the follows and with current
health and safety regulations.
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2. General precautions
The cutting machine is constructed to operate indoors (workshops, industries etc.) where there
is no risk of explosion or fire.
Before cutting the first hose, make sure the cutting blade rotates in the correct direction (see
rotation arrow) and that the hose is placed steady towards the adjustable cutting support. Also
make sure that the hose is held steady so that there will be on risk injuries or damages.
When cutting machine, the cutting supports (2 pcs) must be used.
Do not remove the information plates on the cutting machine. Make sure they are readable and
that you are sure about their meaning. Should they deteriorate, replace them immediately by
contacting only an authorized Technical Service.
It is strictly forbidden to tamper with safety equipment and or devices.
Dispose of processing waste in compliance with current regulations.
NOTE!
Skilled personnel co-ordinated by authorized Technical Service must carry out any maintenance
operations, except for those specifically described on the pages of this manual.
Always make sure in advance that the minimum safety, placement and operating standards are
respected, taking note of the environmental conditions, temperature, humidity, lighting,
vibrations, suspended dust and the appropriateness of the area to be occupied.
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3. The equipment
NOTE!
Our stationary hose cutting machine is supplied ready to use (except for the plug), packed on a
pallet.
The packing material must be disposed according to current environmental protecting regulation.
The machine is supplied initially with:
Cutting blade 300x3x50 mm, part No: 9003-00-03
2 pcs of prebend pins
Instruction manual
Certificate regarding agreement according to CE-standards
3.1 Warranty
The cutting machine is guaranteed for one (1) year following the date of purchase; the warranty
is valid only if all of the instructions listed on the warranty certificate and in this manual are fully
complied with.
3.2 Important
The hose cutting machine is designed, manufactured and protected for cutting 1- and 2-layers
hydraulic hose with dimension from 3-16” up to 2”. Any other use is excluded by SAMWAY
Machine, who shall be exempt from any liability for damage to people, property or the machine
itself, caused by improper use. Do not leave the cutting machine idle running for longer periods,
without cutting anything.
NOTE!
Do not cut solid steel, wood or other unknown material, that can cause damage to people,
property or the machine itself.
When unpacking the cutting machine, make sure that the machine is in perfect condition and
that the package contains the parts described. SAMWAY Machine does not respond for errors or
missing parts not reported to SAMWAY Machine following eight (8) days after shipment.
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4. The machine
4.1 Identification
The information for identifying the machine is found on the plates, located outside of the cutting
machine. This essentially includes:
4.2 Description
The hose cutting machine consists of one unit, equipped with a handle which is manually
manoeuvred and flap doors that are pressed away by the hose during the cutting process. The
unit is also equipped with a connection for a smoke evacuator (option) and as standard with a
smooth cutting blade assembled on the machine except the Mini Cut 12V. Standard for 12V is
toothed blade.
NOTE!
It is strictly forbidden to remove or damage the plate. Should this hap-pend, always contact an
authorized Technical Service only.
NOTE!
The descriptions includes the use for which the machine has been designed, built and protected.
Any other use or failure to comply with the technical parameters listed below, may constitute a
hazard to people and/or property.
The hose cutting machine must only be used for hydraulic hose compatible with the
specifications below. Follow the environmental conditions and limitations recommended by
SAMWAY Machine and current health and safety regulations.
The CE- approval plate is located at the back of the machine, on the top to the right.
Manufacturer
Serial number
Year of manufacture
Voltage
Hertz(Hz)
Amperes (A)
Weight
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For any information and/or technical explanations regarding the cutting machine, always
indicate:
Model
Edition and preparation date of the instruction manual
Serial number
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5. Starting - up
5.1 Preliminary steps
Important!
It is essential to determine size measurements and placement in advance in order to ensure safe
placement, running and emergency actions within the surrounding environment. These
conditions should be respected beginning with the preliminary stages, before cutting begins.
NOTE!
Before plugging-in the machine, make sure that the line voltage corresponds to the voltage
indicated on the machine. If the voltage is 12V, connect red to positive pole and blue to negative
pole. Always use goggles and earplugs when working with the machine.
Caution!
Check the direction of rotation (the upper edge of the cutting blade shall rotate towards the
cutting table). If the machine starts to vibrate heavily, stop the machine immediately and check
the reason for the vibrations.
5.2 Operator position
The placement of the machine in relation to the operator’s position must make it possible to
observe the result of the operation and maintain safety conditions. During this stage, make sure
that the start/stop button and safety switch not are blocked and that there is sufficient visibility
and lightning on the machine, the surrounding area and base.
5.3 Starting - up
Release the emergency button by turning it clockwise. Press the START-button and press the
handle forward for cutting.
Place the machine on a steady and flat foundation.
Check that the cutting blade can rotate freely.
Check that the handle can move freely back and forward.
Check that the cutting blade is tightened.
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6. Hose cutting
6.1 To maximize the lifetime of the cutting blade
1. The ten first cuts on a new cutting blade should be cut with a very low feed speed.
2. After these ten first cuts, the cut should be fast but without overloading of the motor.
3. Do not overheat the cutting blade.
When cutting ...
Now the machine is ready for cutting these hose dimensions.
Important!
... hoses of dimension 3-16” - 1/2” must the prebend supports always be used and put in the two
inner holes. Min. cutting length 150 mm.
... hoses of dimension 5-8” - 1” must the prebend supports always be used and put in the two
middle holes. Min. cutting length 250 mm.
... hoses of dimension 1 1/4” - 2” must the prebend supports always be used and put in the two
outer holes. Min. cutting length 300 mm.
6.2 Different hose dimensions

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7. Maintenance
7.1 Replacing the cutting blade
Warning !
Always use protective gloves when changing the cutting blade.
Important !
Start the cutting machine and check that no vibrations occur. Make a test cut to make sure that
the cutting blade is thoroughly tightened.
7.2 After each working shift
Press the emergency stop button and remove cutting waste.
7.3 Regular maintenance
Make sure that the cutting blade is in good condition, that no cracks have occurred.
Open the black lid and clean the machine. Remove cutting waste.
Check that there are no defects on electrical connections or cables.
Disconnect the electric supply.
Open the lid on the back side and the lid on the right hand side.
Take away the cut table by loosing four screws.
Loosen the hexagon headed screw by using a 6 mm hexagon head socket wrench.
The cutting blade is now loose. Dismantle the old blade and assemble a new one.
Mount the new blade and screw the adapter plate tightly with the center bolt.
Moment of torsion is 9,8 Nm for M6 and 24 Nm for M8.
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7
8
910
1
Control panel
Adjustable feet
Smoke
evacuation
connection
Lid for cleaning of cutting blade
Back lid
Prebend support
Motor
Handle for liftning
Handle
Cut table
3
5
4
6
2

SAMWAY
WUXI SAMWAY CO.LTD
whatsapp [phone] ; SKYPE : samway.company
Tel: [phone] ; Mobile: [phone]
[email protected] ; www.samway.com
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Benefit:
Compact Design
Hand Cutting
Up to 2’’ 4SP Hydraulic Hose
CE Approved
Maximum Cutting .................................................................................................................................................... 2’’ 4SP Hydraulic Hose
Motor ............................................................................................................................................................................................................... 3KW
Cutting ................................................................................................................................................................................ HAND OPERATION
Blade ................................................................................................................................................................................................. 300*50*3mm
Blade Toothed ...................................................................................................................................................................................... Optional
Brake Motor ......................................................................................................................................................................................... Optional
L*W*H .................................................................................................................................................................................... 450*400*430 mm
Weight .......................................................................................................................................................................................................... 45 KG
SAMWAY C300
Technical Data

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1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ITEM NO.
1 1 1 1 1 1 1 1 1 2
10
8 4 4 6 4 4 3 1 1 1 2 1 1 2 4 4 4 1 1
QTY
S023003 D023012 D023002 S023005 S023002 D023013 D023024 T0041 D023025 D023023 302225410 10021400501271 T0028 T0025 302010410 T0075 T0026 T0330 D023032 S023008 T0328 10021400801671 MC6S ISO 4762 - M10x40 T0329 MC6S5x10 Skruv 302006410 M6M6 T0331 MC6S ISO 4762 - M10x80 NU M6M 10 Lock King PART NO.
Machine body Table Back sheet Blade cover Arm Side plate Holder, electric box Exhaust Holder, exhaust Bend support C300 Washer ISO 7089:2000 5-fzb Hex. socket head cap screw ISO 4762 M5x12-8.8-fzb BRB 6 FZB MC6S 6x20 8.8 FZB Washer ISO 7089:2000 10-fzb M10M Fzb MC6S 6x16 8.8 Fzb Bindpropp, B 15/11 Gra Spring support Link Handle WN130 132-MB Hexagon socker head screw ISO - M8x16 - 8.8 MC6S ISO 4762 - M10x40 M6M 10 Lock-King MC6S5x10 Skruv.configuration:MC6S 5x10 Washer ISO 7089:2000 6-fzb Hex.nut ISO 4032 6-8-fzb Machine foot Φ37 M10x30. Kompl. MC6S ISO 4762 - M10x80 NU M6M 10 Lock King DESCRIPTION
SAMWAY
10. Spare part list

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10. Spare part list
1 2 3 4 5
ITEM NO.
1 1 4 1 1
QTY
S023004 S023006 T010 S023009 T0325 PART NO.
Base Assembly 1 Cutting C300 200-400V MF6S 6x30 FZB Electric box Plastic handle DESCRIPTION
SAMWAY

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1 2 3 4 5
ITEM NO.
1 1 1 1 1
QTY
S023004 T0327 T0325 D023040 S023014 PART NO.
Base Assembly 1 Switch, 12V Plastic handle Plate Hood
6 7 8
1 1 1
D023044 E0097 S023015
Plate Relay 12V, 180 Amp, 4Term Cutting unit 12V, 3kW DESCRIPTION
SAMWAY
10. Spare part list

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10. Spare part list
1 2 3 4 5
ITEM NO.
1 1 1 1 1
QTY
E0082 E0083 E0085 E0086 E0087 PART NO.
Electric box, box Electric box, Cover Switch Motor circuit braker Voltage trips DESCRIPTION
SAMWAY

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10. Spare part list
1
OBS! OBS! OBS! Kilen kapas 15 mm innan montage.
2 3 4 5
Pos. Artiklnummer
Part number
E0011
D023019 D023018
T0025
WA TBRSB 8,4x26x5
Ritningsnummer
Drawing number
Motor 3fas 3KW mc
Outer carrier plate 200-400 V
Inner carrier plate 200-400 V
MC6S 6x20 8.8 FZB
Washer
6 7 8
1 1 1 2 1
Antal
Qty
1 1 1
MC6S 8x20
T0337
WA FBB M8
Cutting blade 300-50
DESCRIPTION
SAMWAY
90180310 90180311 90175027 90175057 90175007 90030005 90175263