SAMWAY C400 User manual

www.samway.com [email protected]
MANUALE D’USO E MANUTENZIONE-USE AND MAINTENANCE MANUAL-MANUEL D’UTILIZATION ET DE
MAINTENANCE-MANUAL DE USO Y MANTENIMIETO-BETRIEBS UND WARTUNGSANWEISUNG
AUTOMATIC CUTTING
MACHINE C400
SAMWAY

2
SAMWAY
CONTENTS
Picture 1
Picture 2
Picture 3
Electric system diagram 220/380 three phases
Electric system diagram 220 v singlephase
Supply Terms/warranty
Stetement of acceptance of the machine
Safety regulations
Production discard disposal
Machine characteristics
Handling/transport
Preliminary checks
Lighting
Routine maintenance
Control panel
Start-up
Working phase
Page 3
Page 4
Page 5
Page 6
Page 7
Page 9
Page 10
Page 11
Page 12
Page 12
Page 13
Page 13
Page 13
Page 14
Page 14
Page 15
Page 15
www.samway.com [email protected]

3
PICTURE 1
SENSO DI ROTAZIONE
SENSE OF ROTATION
SENS DE ROTATION
DIRECCIÒN DE
ROTACIÒN
KREISVERKEHR
SAMWAY www.samway.com [email protected]

4
PICTURE 2
SAMWAY www.samway.com [email protected]

5
Parti di ricambio-Spare parts-Pieces de rechange-Partes de repuestos-Ersatzteile
PICTURE 3
SAMWAY www.samway.com [email protected]

6
SCHEMA ELETTRICO TRIFASE
ELECTRIC SYSTEM TREE PHASES
SCHEMA ELECTRIQUE TROIS PHASES
ESQUEMA ELECTRICO TRIFASICA
SCHALTPLAN DREIPHASIG
400V 50-60Hz
1MOTORE 3Kw 400V 50Hz
MOTOR 3Kw 400V 50Hz
MOTEUR 3Kw 400V 50Hz
MOTOR 3Kw 400V 50Hz
1CONTRODADO
JAM NUT
CONTRE èCROU
TUERCA DE ATASCO
GEGENMUTTER
PER PG16
3PRESSACAVO
PRESSCABLE
PRESSION CABLE
PRESION CABLE
PRESSKABEL
PG16
3 MT CAVO GRIGIO
GREY CABLE
CABLE GRIS
CABLE GRIS
GRAUESKABEL
FROR 4x2.5
4 MT CAVO ALIMENTAZIONE Ø4x3
SUPPLY CABLE Ø4x3
CABLE D’APPROVISIONNEMENT Ø4x3
CABLE DE LA FUENTE Ø4x3
VERSONGUNGSMA TERIAL-KABET Ø4x3
FG70R - 0.6/1KV
1 SPINA ROSSA 3P+T 16A
RED PLUG 3P+T 16A
PRISE ROUGE 3P+T 16A
ENCHUFE ROJO 3P+T 16A
ROTER STECKER 3P+T 16A
PE 1664 SV 16A ILME
1 SCATOLA PULSANTE COMANDO ACCENSIONE
COMANDS BOX
BOITE DE COMENDS
CAJA DE COMENDS
COMENDS KASTEN
C1 PKZ01 PVT MOLLER
1 BOBINA DI MINIMA TENSIONE 400V 50Hz
COIL 400V 50Hz
ENROULAMENT 400V 50Hz
BOBINA 400V 50Hz
SPULE 400V 50Hz
U - PKZO 400V 50Hz MOLLER
1 SALVAMOTORE 6.3 - 10A
SAVESMOTOR 6.3 - 10A
SAUVE MOTEUR 6.3 - 10A
AHORRA MOTOR 6.3 - 10A
SPEICHERT MOTOR 6.3 - 10A
PKZMO1-10 MOLLER
SAMWAY www.samway.com [email protected]

7
SCHEMA ELETTRICO MONOFASE
ELECTRIC SYSTEM SINGLE PHASE
SCHEMA ELECTRIQUE MONOPHASE
ESQUEMA ELÉCTRICO MONOFASICA
SCHALTPLAN EINPHASIG
220V 50-60Hz
I
M
DESCRIZIONE DESCRIPTION DESCRIPTION DESCRIPTION BESCREIBUNG
Interruttore
salvamotore
Motore elettrico
220 monofase
3KW
Motorsave switch
220 V Singlephase
electric motor
Disjoncteur
Protège-moteur
Moteur
Electrique
Monophase
Interr.
guardamotor
motor eléctrico
monofásico
Überlastsicherungs
schalter
Einphasiger
Elektromotor
SAMWAY www.samway.com [email protected]

8
SCHEMA MONTAGGIO GUIDA RULLO E CONTAMETRI
ROLLING GUIDES AND COUNTMETERS ASSEMBLY
ASSEMBLÉE DE COUNTMETERS ET GUIDES DE ROULEMENT
ASAMBLEA DE CONTAMETRI Y GUÍAS DEL BALANCEO
ROLLEN-FÜHRER UND COUNTMETERS
SAMWAY www.samway.com [email protected]

9
Supply Terms/Waranty
at the rate established in Legislative Decree n.231/2002
The Supply Agreement becomes final when the Supplier confirms the acceptance of the order in writing.
During the pre-contractual phase, the Customer must infrom the supplier of sll specific local provisions that need to be met in the
country to which the machine is designed to be used.
Exclusions. Unless otherwise agreed in writing, the supply shall not include the design of the system, the installation of the
equipment supplied, special tests, training courses, assistance during the commissioning phase and all services and costsnot
mentioned in the Supplier’s written confirmation of acceptance of the order. Likewise taxes, stamp duties, customs written
confirmation of the acceptance of the order.
Delivery. Unless otherwise agreed, all products shall delivered ex works.
After the equipment has been handed over to the Customer or carrier, the Supplier shall no longer be responsible for delivery.
Therefore, the Customer shall be responsible for all risks even if the Supplier is responsible for on site delivery or disassembly.
Delivery schedules are indicative only and shall be counted in working days. Unless otherwise agreed by the parties, the
deadlines shall start to run from the date in which to officialAgreement is signed, unless the Customer is expected to pay part of
the price as down payment, in which case the delivery schedules shall be calculated from the time in which the payment is made.
The parties agree that delivery schedules shall be automatically extended:
If the Customer fails to duly supply the date or materials necessary for the supply or requests changes during its execution or
days the apporval of the drawing or working diagrams.
Due to situations not imputable to the goodwill and diligence of the Supplier, including delays of sub-contractors that prevent or
make the agreed schedules difficult to meet.
If the Customer has failed to pay other supplies, the delivery terms shall be suspended and the Supplier may delay the delivery
until the full settlement of all the due amounts.
The Customer agrees to pay all expenses required to store the product in the event of failed acceptance of the supplies for
reasons not directly imputable to the Customer or the Supplier.
Payments. Unless otherwise agreed, payments shall be made by the Customer within the terms specified in the written
confirmation of acceptance of the order at the Supplier’s domicile or to the bank indicated, In the event of delay, the Customer
shall have to pay interests on arrears, which shall be calculated automatically without any need of setting up formal or legal
actions, at the official discount rate established in Legislative Decree n. 231-2002 of the country of the Supplier increased by
three points. It is however understood that the Supplier is entitled to claim compensationinthe event of damages and
cancellation of the Agreement. Controversies between the parties shall not exempt the Customer from complying with
payment terms and conditions.
Warranty. The supplier guarantees the conformity of the products supplied, i.e. the lack of defacts in materials and
workmanship and their full compliance with the terms of the Agreement signed by the parties. The guarantee is valid for twelve
months from the date of delivery of the products to the final User, which shall be that date found in Supplier or Retailer sales
documentation, meaning the invoice date in the case of direct user delivery, or the date of transport documentation in the case of
transport and/or transporter means delivery.
For substituted products or components, the guarantee is valid from the day of their redelivery to the user.
Any product flaws and/or defects noted by the user during the period of the guarantee must be reported by means of a certified
letter with return receipt addressed to the Supplier within no later than eight days from delivery for evident defects and eight
days from their discovery for hidden defects.
Once reported writing has been regularly received, the Supplier will undertake, at his choice - within a reasonable term according
to the extent of the objection - to repair or substitute free of charge the products or parts there of which proved to be defective.
The return of the defective goods should always be authorised by the supplier in writing. Furthermore the goods must be
returned in their original packaging.
The replacement or reparation shall generally be ex works, meaning that the Customer shall be responsible for all costs and
risks related to the transportation of faulty products, However, if the supplier, in agreement with the Customer, believes it is more
appropriate to carry out the necessary replacement or reparation work in the Customer’s premises, the Customer shall also be
expected to pay traveling and accmmodation expenses of the technicians provided by the Supplier, in addition to guaranteeing
the availability of the all equipment and auxiliary staff required to carry out the tasks in the quickest and safest way. The
guarantee shall be terminated whenever products have been assembled or utilised incorrectly or else whenever not in conformity
with directions supplied by the Manufacturer, or if any products have received insufficient maintenance or if they have been
modified or tampered with. The Supplier is not responsible for conformity defects of the products due to normal wear and tear
of all the parts that are, by nature, subjected to quick and constant wear and/or need periodic replacement and/or consumption.
Supplier responsibility. TheSupplier shall be solely responsible for the correct operation of the product supplied as regards
the original characteristics and performances expressly indicated. Therefore, the manufacturer shall not be responsible for faults
orginating from the machine being operated by the Customer or third parties, even if the components provided by the Supplier
have been used. The Customer shall not be entitled to claim compensation for indirect damages,loss of profit or above the value
of the product itself except in the cases set forth in Presidential Decree no. 224 dated 24.05.1988 and in the provisions of Art.
1229 of the Civil Code.
SAMWAY www.samway.com [email protected]

10
Ownership. The supplier shall retain ownership of the products supplied until the full settlement of the
agreed price.
SAMWAY
STATEMENT OF ACCEPTANCE OF THE MACHINE
In acceptance
1. We confirm that the machine has been delivered to you in order and, if present, with
The movable protection installed.
2. We confirm that the machine has been delivered to you in order and, if present, with
the movable protection and respective safely device installed and in order.
3. We confirm that the machine has been delivered to you in order and, if present, with
the fixed protection installed.
4. We confirm that the machine has been delivered to you in order and, if present, with
the fixed protection and respective safely device installed and in order.
5. We confirm that the machine has been delivered to you in order and, if present, with
the emergency switch placed on the electric panel installed and in order.
6. We confirm that the machine has been delivered to you in order and, if present, with
the main switch placed on the electric panel installed and in order.
7. We confirm that the machine has been delivered to you together with the use and maintenance
manual which the person in charge will have to read, understand and have a thorough knowledge
of before operating.
8. In particular we have informed you about the existence of residual risks implied in The use of the
machine, so as it is specified in the use and maintenance manual.
IF, FOR ANY REASON, THE MACHINE DOESNT HAVE THE QUALIFICATIONS ABOVE
MENTIONED FROM POINT 1 TO 8 AND IN PARTICULAR ONE HASNT GOT KNOWLEDGE
OF THE RESIDUAL RISKS CONNECTED TO THE USE, PLEASE CONTACT THE FIRM SAMWAY
Tel: [phone]; Mobile: [phone]; e-mail: [email protected]
Client’s Signature
Mod.12 03 Rev.0
Termination clause.In accordance with the Article 1546, the Supplier may automatically terminate this agreement by
confirming in writing his intention of complying with the aforementioned artical disciplining immediate, if the Customer fails to
make the due payments or delays them; delays or fails to accept the products delivered with the agreed time, and fails to comply
with privacy obligations. The Agreement shall be considered automatically terminated if the Customer enters a winding up or
bankruptcy procedure.
Withdrawal by agreement. The Supplier shall have the right to terminate the Agreement without notice if the Customer limits
the original guarantees or fails to provide those agreed.
Applicable law. All supply agreements based on these general terms shall be governed by the Italian law.
Competent jurisdiction. All controversies originating from the execution, interpretation, validity, cancellation or termination of
this Agreement shall be settled by the COURT OF WUXI IN CHINA if the action is taken by the Customer.
SAMWAY www.samway.com [email protected]

11
SAFETY REGULATIONS
The manufacturer accepts no responsibility for any damage caused by negligence.
Although the machine is strong and easily transported, care must always be taken to place it in an absolutely safe
working position resting on a solid surface
Always work in safe conditions and with the necessary space around the machine.
1. NEVER USE the equipment before reading the user manual and
UNDERSTANDING ITS CONTENTS.
SAMWAY
2. CAUTION ! If improperly used, the equipment may be dangerous and may cause injury to parts of the
body, which must never come into contact with moving parts or be within the range of their
movements.
3. Cutting operations are safe provided the rules given below are followed.
4. CAUTION ! It is absolutely essential that all working operations are carried out by one operator only.
5. This manual must be given to the operator and kept. The proprietor of the equipment is responsible for it.
Ensure that the operator is aware of this responsibilities.
6. Guards must never be removed or tampered with.
7. Before connecting to the mains, check that there is adequate protection upstream of the line and that the line
has an earth wire.
9. Never use non-regulation or faulty wires, extension leads or plugs.
10. Make sure that cutting is always carried out in safe conditions; never insert the hands in the cutting area when
the motor is on and maintain a minimum distance of 200mm between the operator’s hands and the blade.
11. Wear protective gloves and appropriate clothing.
12. Keep the power supply lead outside the working zone and ensure that it does not hinder operations.
13. Always disconnect the power supply during maintenance, which must be carried out by specialized staff.
14. The cutting machine is for use by skilled adult staff (a training course is recommended for anyone who has
not already used the equipment).
15. During work, always follow all instructions given by the labels on the machine.
8. Check that the mains voltage and frequency are as indicated on the machine nameplate.
www.samway.com [email protected]

12
PRODUCTION DISCARD DISPOSAL
SAMWAY
17. Moving parts must be kept clean and well greased.
18. Original spare parts must be used in order to maintain the original characteristics and the validity of the
certification.
19. Turn off always the machine while maintaining it on exchanging tools.
20. Once you have finisched operations always re-mount the eventually removed protections before turning on
the machine.
21. Always keep your hands off the cutting area while the motor is on. When inserting the hose for to cut, make
sure that there is at least a minimum distance of 120mm between the operator’s hand and the cutting area.
22. Use limit:
The machine cannot be used in bursting setting.
The machine cannot be used in natural setting.
Do not leave the machinery exposed to atmospherical agents which do not fit into protection degree of
the installed component.
The production discards (rubber - iron - etc.) are assimilable to the solid urban wastes and can be disposed of
without difficulty. In case the machine is installed in countries where particular rules are in force, the production
discards are to be disposed of according to the local running rules.
CHARACTERISTICS OF THE MACHINE
These strong. user-friendly, easily maintained machines are designed to cut hydraulic hoses up to a maximum
Ø of 2”. The blade, fully enclosed in the metal structure, is in special steel with an usual profile allowing clean, rapid
cutting. The pedal control leaves the operator’s hands free. A large door on the rear of the machine simplifies
routine cleaning, while there is a fume exhauster connection on the side.
Briefly, the machine consists of:
Metal cabinet supporting the cutting device.
Working until consisting of a hose cutting blade.
Drive until consisting of an electric motor.
Safety systems protecting against the risks involved in the process.
16. Our equipment is designed with the technical safety features required; customers are advised to comply
strictly to comply strictly with the instructions given in this manual.
www.samway.com [email protected]

13
SAMWAY
HANDLING/TRANSPORT
TECHNICAL/DIMENSIONAL DATA C400 220/380 V
THREE PHASES
C400 220 V SINGLE
PHASE
Make sure that the lifting cables are not attached to fragile parts.
Avoid knocks or shaking during lifting or positioning.
If the machine has to be shipped, it is very important to secure it firmly to the means of transport, since
its centre of gravity is very high and accidents may occur.
Cutting range 3/16” - 2” 3/16” - 2”
Motor power (KW) 3 3
Dimensions (LxDxH in mm) 840x550x1150 840x550x1150
Controls Electric Electric
Weight (kg) 135 135
Noise level
The machine can easily be transported without any disassembly operation.
Nevertheless it is important to proceed as follows:
92.8 dB 92.8 dB
Voltage (Volts) 220-380V/50Hz
255-440V/60Hz
220V-50Hz
PRELIMINARY CHECKS
Place the machine on a stable surface which will ensure optimum support.
Make sure that the power supply line is fitted with a differential safety breaker and overload cut-out.
Make sure that the moving parts are clean and lightly greased (Type of grease racommended kluber
staburags NBV30).
LICHTING
The equipment does not have its own lighting and so it must be used in suitably illuminated areas. If perfect
visibility is not possible in the working area, use of the equipment must not be authorised.
Verify daily the wear and tear and the readability of the warning signs.
The motor doesn’t work when the switch is connected.
1. Check whether the wall switch corresponds to the machine’s switch poles.
2. Check whether the fuse of the wall switch is burnt.
www.samway.com [email protected]

14
SAMWAY
ROUTINE MAINTENANCE
CONTROL PANEL (picture 2)
CHANGING THE BLADE:
Open the inspection housing on the rear of the machine.
Unscrew the disc height adjusting screw by about 3-4 cm. (Fig. 1 item 1)
Unscrew the disc locking nut. (Fig. 1 item 2)
Clean and grease all parts thoroughly.
Fit the new or sharpened disc.
Tighten the disc height adjusting screw.
The disc must be about 5 mm below the safety housing.
Operated by the pedal, the support pushes the hose towards the blade for easier cutting.
Ensure that moving parts are always lightly greased (type of grease suggested Kluber Staburags NBU 30 ).
Check periodically the blade sharpness and if necessary replace the blade
Verify periodically the wear, tear and readability of the warning signs.
The blade should be mounted as shown in figure 1.
1 “HOSE CLAMP SUPPORT”.
All adjustment of the distance between the blade and the safety housing, which must never exceed 5 mm.
2 “DISC HEIGHT ADJUSTING SCREW”.
When the ON button is pressed (POS. 3A) the machine starts running; it stops when the fungus
push-button is pressed. (POS. 3B).
3 “PUSH BUTTONS BOX”.
The cutting machine is fitted with a flange for connection of a device for exhausting the fums generated by cutting.
4 “FUME EXHAUSTER CONNECTION FLANGE”.
The hose clamp support descends when the pedal is pressed.
5 “HOSE CLAMP PEDAL”.
6 “SAFETY HOUSING”.
www.samway.com [email protected]

15
SAMWAY
STATR-UP
Connect the machine to the electricity supply.
Press the ON button of the push buttons box.
Make sure that the hose cutting disc is rotating in the right direction, as shown by the arrow on the hose
clamp support. If the disc is not rotating in the right direction invert the polarity in the plug.
MAKE SURE that the “PRELIMINARY CHECKS” have been carried out properly.
The machine is now ready to be put into operation:
Make sure that the blade is mounted as shpwn in figure 1.
WORKING PHASE
MACHINE CHARACTERISTICS.
SAFETY REGULATIONS.
PRELIMINARY CHECKS.
LIGHTING.
START-UP.
Before skiving operations are started, the following parts of this manual must be read
very carefully:
Insert the hose under the hose clamping support and apply pressure with the pedal. Start cutting, quickly for small
diameter hoses and more slowly for larger diameters.
www.samway.com [email protected]