Sanyo Denki SANMOTION SMC200-A User manual

M0020716
Motion Controller
SMC200-A
，
SMC200-B
Hardware Manual

Table of Contents
1
1Preface ...........................................................................................................................5
1.1 Introduction...............................................................................................................5
1.2 Precautions related to these Instructions...................................................................5
1.3 Documentation for further reading.............................................................................6
2Safety notes...................................................................................................................7
2.1 Representation..........................................................................................................7
2.2 General safety instructions........................................................................................8
2.3 Safety instructions for personal safety.......................................................................8
2.4 Safety instructions for device maintenance ...............................................................9
3Hardware overview......................................................................................................11
3.1 Front view ...............................................................................................................11
3.2 Nameplate...............................................................................................................12
3.3 Accessories.............................................................................................................12
3.3.1 Power and I/O connector..................................................................................12
3.3.2 Serial, 1-Wire interface connector.....................................................................13
3.3.3 Cable with Industrial Mini I/O Plug....................................................................13
3.3.4 Cable with RJ45 plug for ETHERNET/EtherCAT..............................................14
4Displays and Control button.......................................................................................15
4.1 Diagnostic display (DIAG) .......................................................................................15
4.2 Status LED（STAT）.................................................................................................15
4.3 Control button（CTRL）.............................................................................................15
4.4 ETHERNET / EtherCAT Status LEDs......................................................................16
5Installation of the controller........................................................................................17
5.1 DIN rail....................................................................................................................17
5.2 Space requirements................................................................................................17
5.3 Installing the controller ............................................................................................18
5.3.1 End plate..........................................................................................................19
5.4 Removing the controller ..........................................................................................20
5.5 Measure against heat and ventilation......................................................................20
5.5.1 Use of air filters ................................................................................................20
6Connections and wiring..............................................................................................21
6.1 Power-input.............................................................................................................21
6.1.1 Pin assignment, connection example ......................................................................21
6.1.2 Applicable wire size.................................................................................................22
6.2 I/O...........................................................................................................................23
6.2.1 Pin assignment.................................................................................................24
6.2.2 Connection example (Digital input)...................................................................25
6.2.3 Connection example (Digital output).................................................................28
6.2.4 Switching I/O LED display with switch (SW) .....................................................29
6.2.5 Cable and connector specifications ..................................................................29
6.2.6 Connection example (analog current output)....................................................30
6.2.7 Cable and connector specifications for analog current output signals...............31
6.3 USB ports (PC, USB) ..............................................................................................32
6.3.1 Cable and plug specification.............................................................................32
6.4 Serial interface (SI)..................................................................................................33
6.4.1 Pin assignment.................................................................................................33
6.4.2 RS485A interface .............................................................................................33

Table of Contents
2
6.4.2.1 Bus termination .............................................................................................33
6.4.2.2 Cable and connector specifications...............................................................33
6.4.3 1-Wire interface ................................................................................................34
6.4.3.1 San Ace sensor that can be connected to S200............................................34
6.4.3.2 1-Wire Interface Communication Overview....................................................34
6.4.3.3 Cable and connector specifications...............................................................34
6.5 ETHERNET interface and EtherCAT interface.........................................................35
6.5.1 ETHERNET Pin assignment.............................................................................35
6.5.2 EtherCAT Pin assignment.................................................................................36
6.5.3 Cable and connector specifications ..................................................................36
6.6.2 EMC measures check list .................................................................................37
7Status at time of failure or error..................................................................................39
7.1 Failure of power supply ...........................................................................................39
7.2 Other power supply anomalies ................................................................................39
7.3 In case of error........................................................................................................39
8Diagnosis Display........................................................................................................41
8.1 Display during startup..............................................................................................41
8.2 Operating states......................................................................................................42
8.3 Command switching between operating states (Control button operation)...............43
8.4 Status display (Battery power).................................................................................45
8.5 Wink display............................................................................................................45
8.6 Error display............................................................................................................46
9Factory settings...........................................................................................................47
10 Maintenance.................................................................................................................49
10.1 Inspection................................................................................................................49
10.1.1Inspection interval ...................................................................................................49
10.1.2Inspection items ......................................................................................................49
10.2 Maintenance parts...................................................................................................50
10.2.1Battery type and service life.....................................................................................50
10.2.2Other parts..............................................................................................................50
11 Disposal........................................................................................................................51
11.1 Disposal of the controller.........................................................................................51
11.2 Disposal of the battery.............................................................................................51
12 Technical data..............................................................................................................53
12.1 In general................................................................................................................53
12.2 Environmental conditions.........................................................................................53
12.3 CPU, memory, RAM................................................................................................53
12.4 Interfaces ................................................................................................................53
12.5 General purpose digital input...................................................................................54
12.6 General purpose digital output.................................................................................54
12.7 General purpose analog output ...............................................................................54
12.8 Dimensions, weight .................................................................................................54
13 EC directives and standards.......................................................................................55
13.1 EC directives...........................................................................................................55
13.2 Standards................................................................................................................55

Table of Contents
3
13.2.1 EMC guideline..................................................................................................55
13.2.2 EMC Compatibility test (CE Mark) ....................................................................55
13.2.3 EMC Compatibility test (KC Mark) ....................................................................55
13.3 UL Standard............................................................................................................55

Introduction Preface
5
1 Preface
1.1 Introduction
Thank you for purchasing the SANMOTION C motion control “SMC 200” series. This manual
“Motion controller SMC200-A/SMC200-B" (hereinafter referred to as controller) describes the
specifications, installation, wiring, and maintenance policy including the important matters
that must be aware of when using this product to protect customers' safety. Before using the
product, please read the instruction manual and related documentations carefully and make
sure to fully understand the function and performance to use it properly.
The Products presented in this manual are meant to be used for general industrial
applications. Therefore, the following equipment and systems for special applications are
excluded.
The medical devices and other equipment affecting people’s lives.
The devices that have significant effects on society and the public.
The products in an environment with vibration, such as in a car or ship.
The special applications related to aviation and space, nuclear power, electric power,
submarine repeaters.
However, even in the above-mentioned applications, we may allow products to be applied
on conditions for such cases that limited specific usage or require no special quality (Quality
no beyond general specification etc.). Please contact us beforehand.
CODESYS® is a registered trademark of 3S-Smart Software Solutions GmbH.
Ethernet is a registered trademark of FUJIFILM Business Innovation Corp.
1-wire is a registered trademark of Analog Devices, Inc.
EtherCAT® is a registered trademark and patented
technology, licensed by Beckhoff Automation GmbH,
Germany.
1.2 Precautions related to these Instructions
To fully understand the functions and the performance of this product, please read this
instruction manual thoroughly before using the product. After thoroughly reading the manual,
keep it handy for reference. When the owner or user of the product takes over, give this
manual that must be delivered to the end user.
Although the manufacturer has taken all possible measures to ensure the veracity of the
contents of this manual, should you notice any error or omission, please notify nearest
branch office or head office written in back cover.
This document may not be copied, reproduced, or redistributed in whole or part without
permission.

Preface Documentation for further reading
6
Carefully and completely follow the safety instructions in this manual. Note that safety is
not guaranteed for usage methods other than those described in this manual or those
methods intended for the original product.
Actual product may differ from the illustration or display window in this manual.
The contents of this manual may be modified without prior notice as revisions or additions
are created regarding the usage method of the product. Modifications are performed as
per the revisions of this manual.
1.3 Documentation for further reading
The controller SMC200-A/ B is designed with various interfaces for configuring systems by
combining necessary peripheral devices according to your functional requirements. For the
details of the function, please refer to the instruction manual of the software as well.
No. Title
M0020965
SMC200-A
，
SMC200-B
Motion Controller
Software manual
M0020996
SMC-USBW-01
Wireless adapter 3A
Instruction Manual
Combination with S200 series

Representation Safety notes
7
2 Safety notes
2.1 Representation
The following symbols are used to indicate precautionary warnings regarding possible
hazards in this instruction manual. The meaning of each symbol is as follows.
!
DANGER!
•i
ndicates an imminently hazardous situation which will result in death or serious bodily injury if
the corresponding precautions are not taken.
!
WARNING!
•indicates a
potentially hazardous situation which can result in death or serious bodily injury if
the corresponding precautions are not taken.
!
CAUTION!
•means thatif the corresponding safety measures arenot taken, a potentially hazardous situation
can occur that may result in property injury or slight bodily injury.
CAUTION
•CAUTION used without thesafety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in damage to property.
•This symbol reminds you of the possible consequences of touching electrostatically sensitive
components.

Safety notes General safety instructions
8
2.2 General safety instructions
Before using the product, please carefully read this manual and the related instruction
manual, handle the product properly with paying attention to your safety.
!
WARNING
！
The following precautions must be taken when using this product to
reduce the risk of electric shock and injury.
Do not use in areas where there is a risk of explosion or fire
Do not carry out operations such as transportation, installation, wiring, maintenance,
inspection in energized state. Always work with the power cut off.
Ground the control panel with a wire of 100 ohm or less to strengthen the noise
resistance of the functional grounding terminal.
Never touch the inside of the product.
Do not damage the wiring cables, apply excessive stress, place heavy objects, or
pinch them.
Never touch the rotating parts of the servomotor during operation.
Set up a safety circuit externally so that the entire system works on the safety side
in case of product malfunction or failure.
This product is classified as "Open equipment" in EN 61131-2. Please install that in
the control panel.
Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures
must be configured in external control circuits.
2.3 Safety instructions for personal safety
Since there is a risk of electric shock or fire, be sure to observe the following.
!
WARNING
！
The power supply must use SELV/LIM or SELV/Class 2 specification power supply.
According to UL 61010-2-201 standard, SELV is a circuit defined that with no risk
of electric shock, and LIM is a circuit with no risk of fire.
Class 2 is the standard for "Power supply whose output current and output voltage
are both limited to a certain level" and its detailed conditions are specified in UL
1310.

Safety instructions for device maintenance Safety notes
9
2.4 Safety instructions for device maintenance
!
WARNING
！
Do not continue to use the product when it fails. The device must be taken out of
commission and repaired or replaced by qualified personnel.
Cautions on storage！
Do not store the product in the following environment. Operation may stop or malfunction.
Environment exposed to direct sunlight.
Environment where the ambient temperature and relative humidity exceeds the
range of specification values.
Environment with rapid changes in humidity that causes condensation.
Environment with corrosive gas, a flammable gas.
Environment with a large amount of dust, salt, and iron powder.
Environment with splashing of the water, oil, and chemicals.
Environment where direct vibration or shock is applied to the module.

Front view Hardware overview
11
3 Hardware overview
The SMC200-A/B controller can be used in a wide variety of industrial equipment applications.
It comes standard with various interfaces for configuring systems by combining necessary
peripheral devices according to your functional requirements.
3.1 Front view
Fig 3.1: S200 Front view
No. Name
1 Diagnostic display
(7 segment LED)
2 MicroSD slot
3USB port (Type A)
4USB port (Mini B)
5 Serial Interface
(1-Wire, RS485A)
6 ETHERNET Interface
7 EtherCAT Interface
8
Status LED
9
Control button
10
I/O display change-over switch
11 I/O Connector
12 DIN rail lock
(Unlocked state Fig. 3-1)
2
8
9
10
11
12
3
6
4
1
7
5

Hardware overview Nameplate
12
3.2 Nameplate
The S200 has the nameplate on the left side when viewed from the front.
Fig 3.2: S200 nameplate drawing
3.3 Accessories
3.3.1 Power and I/O connector
The following connectors can be used for the controller's Power and I/O connector. Wiring
connector is not included in the product. Please be prepared separately with reference to the
following tables.
Connector
Sanyo Denki Model No.
Fenix contact Model No.
Power and I/O
connector
AL-01174555-01
※
1
DFMC 1,5/20-ST-3,5 ※1
AL-01174555-02
※
2
※1Without printed Number of the pin assignments
※2With printed Number of the pin assignments
No. Name
1
Product model number
2
Input voltage range / Rated current
3serial number + revision
[☆☆□□△△○○○○ B]
10 digit
s number + alphabet
・☆☆：
manufacturing month
(01
，02…12)
・□□：
last two digits of the year
・△△：
Production date (01~31)
・○○○○：
serial number
・
Alphabet: product revision
(A is not listed)
4 CE mark
5 UKCA mark
6 Company information
7 Precautions for use
8
QR code
・When read, [Product model
number//Serial number + Revision] is
displayed.
9
KC mark
10
UL mark
11
Company website URL
1
2
3
4
5
9
6
7
8
11
10

Accessories Hardware overview
13
3.3.2 Serial, 1-Wire interface connector
The following plugs can be used for the serial and 1-Wire interface connectors. A wiring
connector is not attached to the product. Please prepare separately.
Name manufacturer Manufacturer model
number
Industrial Mini I/O Connectors
TE Connectivity
2040008-2
For technical data of the plugs used, please refer to the manufacturer's technical data sheet.
The following options are available. When ordering from us, please specify the Sanyo Denki
model number below.
Sanyo Denki Model No. quantity Manufacturer model number
AL-01139898-03 1 piece 2040008-2 (manufactured by TE Connectivity)
3.3.3 Cable with Industrial Mini I/O Plug
A cable with an industrial mini I/O plug assembled on one side is available. When ordering
from us, please specify the Sanyo Denki model number below.
Name Length Sanyo Denki Model No.
Cable with industrial mini I/O plug for RS-485, 1-Wire 3m AL-01119298-03
5m AL-01119298-05
10m AL-01119298-10
•When using a commercially available product, refer to the cable type and plug
type described in “6.4 Serial Interface (SI)”.
CN1 pin number
line color
1
green/pair 1
2 white/pair 1
3 blue/pair 2
4 yellow/pair 3
5 brown/pair 3
6 ash/pair 2
7 red/pair 4
8
black/pair 4
shield cover
aluminum tape/drain wire
Fig 3.3: Cable with Industrial Mini I/O Plug

Hardware overview Accessories
14
3.3.4 Cable with RJ45 plug for ETHERNET/EtherCAT
A cable with RJ-45 plugs assembled on both ends of the cable is available. When ordering
from us, please specify the Sanyo Denki model number below.
Name Length Sanyo Denki Model No.
Cable with RJ45 plug for ETHERNET
Boot color: yellow 1m AL-01111556-01
3m AL-01111556-03
5m AL-01111556-05
10m
AL-01111556-10
Cable with RJ45 plug for EtherCAT
Boot color: black
0.5m
AL-01109322-R50
1m
AL-01109322-01
3m
AL-01109322-03
5m AL-01109322-05
10m AL-01109322-10
When using commercially available products, refer to the cable types and plug types
described in “6.5 ETHERNET Interface and EtherCAT Interface”.
CN1/CN2 pin number
line color
1 white/orange
2 orange
3 white/green
4 blue
5 white/blue
6 green
7
white/brown
8
brown
shield cover
Shielded wire
Fig 3.4: Cable with RJ45 plug for ETHERNET/EtherCAT

Diagnostic display (DIAG) Displays and Control button
15
4 Displays and Control button
4.1 Diagnostic display (DIAG)
A seven-segment LED is on the front of the device showing status at startup and operation.
Fig 4.1: Diagnostic display with control button and status LED
The diagnostic display (DIAG) indicates as follows.
At startup, denote the progress such as 1...2...3...as the system status.
Displays operating status by characters such as ，l I, after start-up.
Blinking of dots indicate access to ROM.
If an error occurs, the error code is displayed
An error is displayed with a combination of error status (E), hyphen (-), and 3-
digit error information. (For example, "E, -, 0, 0, 1"). Each letter is displayed
for 0.5 seconds each.
Refer to “8Diagnosis Display” for the details of that.
4.2 Status LED（STAT）
The status LED is on the right side of the diagnostic display (7 segment LED). The status
LED shows the status at startup and operation as well as 7-segment LED.
Refer to “8Diagnosis Display”for the details of that.
4.3 Control button（CTRL）
The control button is on the right side of the diagnostic display (7 segment LED) below Status
LED. By operating the control button (CTRL), operating status can be switched or commands
can be executed.
Refer to “8.3 Command switching between operating states (Control button operation)” for
the detail of that.

Displays and Control button ETHERNET / EtherCAT Status LEDs
16
4.4 ETHERNET / EtherCAT Status LEDs
The ETHERNET/EtherCAT connector (RJ-45) has an activity LED and a link status LED.
The contents of the LED display are shown below.
Display
Meaning
Activity LED(Orange
）
Blinking: Indicates sending or receiving data
Link status LED (Green)
Lighting up: Indicates that the link is established

DIN rail Installation of the controller
17
5 Installation of the controller
5.1 DIN rail
The controller should be hooked at the DIN rail TS 35 × 7.5 that must be installed horizontal
direction to the ground. The interval between the screws to attach the DIN rail should be
approximately 40 to 50 mm as shown below. Customers should purchase DIN rail separately.
※5.1.
※5.1.…Depending on a prepared DIN rail, rattling may occur on the controller after installing.
Fig 5.1: Interval diagram of screw when attaching DIN rail TS 35 x 7.5
5.2 Space requirements
Fig 5.2: Installation completed
CAUTION
At least 30mm of space for air circulation is required for above and below of the controller
unit.
When installing other modules or peripheral equipment to the DIN rail, please consider
enough space to allow for their use before mounting.

Installation of the controller Installing the controller
18
5.3 Installing the controller
CAUTION
The DIN rail must be mounted in the horizontal direction to the ground.
To avoid heat accumulation, the front side of the controller must be straightly aligned with the DIN
rail and directed ahead, the ventilation hole on the top board should be facing the ceiling, and the
ventilation holes of the bottom side face toward the ground. (See Figure 5.3)
Fig 5.3: Orientation and order for mounting the controller to the DIN rail
1) Pull out the claw (DIN rail lock) from the bottom of the back side of the controller（１）
A small round hole of claw (DIN rail lock) can be seen.
2) Tilt the controller unit slightly and fit the recess on the back into the DIN rail（２）
3) Push the bottom side of the back groove against the DIN rail（３）
4) Push up on the claw (DIN rail lock) and return to the original position（４）
5) Place the end plates on the right and the left side of the controller to fix that on the DIN
rail.
1
2
3
4