Sanyo Denki Sanmotion R User manual

TYPE S
M0006890K
Analog / Pulse Input Type
Instruction Manual
For Rotary Motor

Preface
This product corresponds with the shipping regulations given in the Export Trade Control
Ordinance (Table 1, item 16) and the Foreign Exchange Ordinance (Table 1, item 16). When
these products are exported by customers, and when exported including the other freight or
together with other freight, it is recommended to fulfill the requirements related to Security Export
Control with the relevant authorities, including “Information Requirements” and “Objective
Requirements”.
This manual outlines the functions, wiring, installation, operations, maintenance, specifications,
etc. of the AC servo amplifier “R” Series Type S. The “R” Series Type S AC servo amplifier
system is compatible with a wide variety of various applications requiring low, medium or high
capacity, high efficiency, reduced footprint, and excellent cost performance.
This product was developed to offer a series of servo motors that are easy to use and offer
excellent functionality in an AC servo motor. It fulfills various needs, such as the downsizing of
the control panel, and offers compatability for a wide range of applications requiring a servo
motor.
ÌPrecautions related to this Instruction Manual
・ In order to fully understand the functions of AC servo amplifier “R” Series Type S, please read
this instruction manual thoroughly before using it.
・ After reading this manual thoroughly, please keep it handy for reference.
・ Please contact the dealre or sales representative if there are defects such as nonconsecutive
pages, missing pages or if the manual is lost or damaged.
・ Carefully and completely follow the safety instructions outlined in this manual. Please note
that safety is not guaranteed for usage methods other than those specified in this manual or
usage methods intended for the original product.
・ The contents of this manual may be modified without prior notice, as revisions or additions are
made in the usage method of this product. Modifications are performed per the revisions of
this manual.
・ Permission is granted to reproduce or omit part of the attached figures (as abstracts) for use.
・ Although the manufacturer has taken all possible measures to ensure the veracity of the
contents of this manual, if you should notice any error or ommission, please notify the dealer
or sales office of the finding.

【Safety Precautions】
This chapter is a summary of the safety precautions regarding the use of the R-series type-S amplifier.
Please read this entire manual carefully prior to installing, operating, performing maintenance or inspecting this
device to ensure proper use.
Use this device only after learning about its operation, safety information, and the precautions related to its
use. After reading the User Manual, keep it in a location where it is always available to the user for easy
reference.
The R-series servo amplifiers and servo motors were designed for use with general industrial equipment. The
following instructions should be followed:
■ Read the User Manual carefully before any installation or assembly work to ensure proper use.
■ Do not perform any retrofitting or modification of the product.
■ Consult with your sale representatives or a trainedprofessional technician regarding the
installation and maintenance of these devices.
■ Please contact your distributor or sales office if you intend to use these devices in applications
such as;
※ In medical instruments or systems used for life support;
※ With control systems for trains or elevators, the failure of which could cause bodily injury;
※ In computer systems of social or public importance;
※ In other equipment or systems related tohuman safety or public infrastructure.
■ Additionally, please contact your distributor or sales office if the device is tobe used in an
environment where vibration is present, such as in-vehicle or transport applications.

Safety Precautions [Make sure to follow.]
1
This documentation uses the following annotation. Make sure to strictly follow these safety precautions.
■ Safety Precautions and symbols
Safety Precautions symbols
Danger
/Injury
Danger Denotes immediate hazards that will probably cause
severe bodily injury or death as a result of incorrect
operation. Electric shock
Caution
Fire
Caution
Denotes hazards that could cause bodily injury and
product or property damage as a result of incorrect
operation. Even those hazards denoted by this
symbol could lead to a serious accident. Burn
Prohibited
Prohibited Indicates actions that must not be allowed to occur
prohibited actions.
Disassembly
prohibited
Mandatory Indicates actions that must be carried out
(mandatory actions).
Mandatory
Danger
Do not use this device in explosive
environment.
Injury or fire could otherwise result.
Do not touch the inside of the amplifier.
Electric shock could otherwise
result.
Do not perform any wiring, maintenance or
inspection when the device is hot-wired. After
switching the power off, wait at least 5
minutes before performing these tasks.
Electric shock could otherwise result.
Only technically qualified personnel
should transport, install, wire, operate, or
perform maintenance and inspection on this
device.
Electric shock, injury or fire could
otherwise result.
The protective ground terminal ( )
should always be grounded to the control box
or equipment. The ground terminal of the
motor should always be connected to the
protective ground
terminal ( ) of the amplifier.
Electric shock could otherwise result.
Do not damage the cable, do not apply
unreasonable stress to it, do not place heavy
items on it, and do not insert it in between
objects.
Electric shock could otherwise result.

Safety Precautions [Make sure to follow.]
2
Danger
Wiring should be done based on the
wiring diagram or the user manual.
Electric shock or fire could otherwise
result.
Do not touch the rotating part of the motor
during operation.
Bodily injury could otherwise result.
Do not touch or get close to the terminal and
the connector while the device is powered up.
Electric shock could otherwise result.
Do not unplug the terminal and the connector
while the device is powered up.
Electric shock could otherwise result.
Caution
Please read the User Manual carefully before
installation, operation, maintenance or
inspection, and perform these tasks according
to the instructions.
Electric shock, injury or fire could
otherwise result.
Do not use the amplifier or the motor outside
their specifications.
Electric shock, injury or damage to
the device could otherwise result.
Do not use the defective, damaged and burnt
amplifier or the motor.
Injury or fire could otherwise result.
Use the amplifier and motor together in the
specified combination.
Fire or damage to the device could
otherwise result.
Be careful of the high temperatures generated
by the amplifier/motor and the peripherals.
Burn could otherwise result.
Open the box only after checking its top and
bottom location.
Bodily injury could otherwise result.

Safety Precautions [Make sure to follow.]
3
Caution
Verify that the products correspond to the
order sheet/packing list.
If the wrong product is installed, injury or
damage could result.
Injury or damage could result.
Do not impress static electricity, the high
voltage, etc. to the cable for encoders of
the servo motor.
Damage to the device could
otherwise result.
Do not measure the insulation resistance and
the pressure resistance.
Damage to the device could
otherwise result.
Wiring should follow electric equipment
technical standards and indoor wiring
regulations.
An electrical short or fire could
otherwise result.
Wiring connections must be secure.
Motor interruption or bodily injury
could otherwise result.
Keep static electricity and high voltage away
from the encoder terminals of the motor.
Damage to the device could
otherwise result.
Do not place heavy objects on top of it or
stand on the device.
Bodily injury could otherwise result.
Do not obstruct the air intake and exhaust
vents, and keep them free of debris and
foreign matter.
Fire could otherwise result.
Make sure the mounting orientation is correct.
Fire or damage to the device could
otherwise result.
Put the distance according to the manual in
the array in the control board of the servo
amplifier. Damage to the device could
otherwise result.
Do not subject the device to excessive shock
or vibration.
Damage to the device could
otherwise result.
Secure the device against falling, overturning,
or shifting inadvertently during installation.
Use the hardware supplied with the
motor (if applicable).
Do not expose the device to water, corrosive
or flammable gases, or any flammable
material.
Fire or damage to the device could
otherwise result.
Install the device on a metal or other
non-flammable support.
Fire could otherwise result.

Safety Precautions [Make sure to follow.]
4
Caution
There is no safeguard on the motor. Use an
over-voltage safeguard, short-circuit breaker,
overheating safeguard, and emergency stop
to ensure safe operation.
Injury or fire could otherwise result.
Do not touch the radiation fin of the amplifier,
the regenerative resistor, or the motor while
the device is powered up, or immediately after
switching the power off, as these parts
generate excessive heat.
Burn could otherwise result.
In the case of any irregular operation, stop the
device immediately.
Electric shock, injury or fire could
otherwise result.
Do not perform extensive adjustments to the
device as they may result in unstable
operation.
Bodily injury could otherwise result.
Trial runs should be performed with the motor
in a fixed position, separated from the
mechanism. After verifying successful
operation, install the motor on the mechanism.
Bodily injury could otherwise result.
The holding brake is not to be used as a
safety stop for the mechanism. Install a safety
stop device on the mechanism.
Bodily injury could otherwise result.
In the case of an alarm, first remove the cause
of the alarm, and then verify safety. Next, reset
the alarm and restart the device.
Bodily injury could otherwise result.
Make sure the input power supply voltage is in
or less than the specification range.
Damage to the device could
otherwise result
Avoid getting close to the device, as a
momentary power outage could cause it to
suddenly restart (although it is designed to be
safe even in the case of a sudden restart).
Bodily injury could otherwise result.
Standard specification servo amplifiers have a
dynamic brake resistor. Do not rotate the
motor continuously from the outside when the
amplifier is not powered on, because the
dynamic brake resistor will heat up, and can
be dangerous.
Fire or burn could otherwise result.
Be careful during maintenance and inspection,
as the body of the amplifier becomes hot.
Burn could otherwise result.
It is recommended to replace the electrolytic
capacitors in the amplifier after 5 years, if used
at an average temperature of 40°C year round.
Damage to the device could
otherwise result.

Safety Precautions [Make sure to follow.]
5
Caution
Please contact your distributor or sales office if
repairs are necessary.
Disassembly could render the device
inoperative.
Damage to the device could
otherwise result.
Make sure the device does not fall, overturn,
or move inadvertently during transportation.
Bodily injury could otherwise result.
Do not hold the device by the cables or the
shaft while handling it.
Damage to the device or bodily injury
could otherwise result.
If the amplifier or the motor is no longer in use,
it should be discarded as industrial waste.
Prohibited
Do not store the device where it could be
exposed to rain, water, toxic gases or other
liquids.
Damage to the device could
otherwise result.
The built-in brake is intended to secure the
motor; do not use it for regular control.
Damage to the brake could otherwise result.
Damage to the device could
otherwise result.
Do not overhaul the device.
Fire or electric shock could otherwise
result.
Do not remove the nameplate cover attached
to the device.

Safety Precautions [Make sure to follow.]
6
Mandatory
Avoid direct sunlight and keep it by
temperature and humidity within the range of
the specification. {－20°C to＋65°C，below
90% RH (non-condensing)}.
Please contact our office if the amplifier is to
be stored for a period of 3 years or longer.
The capacity of the electrolytic capacitors
decreases during long-term storage, and
could cause damage to the device.
Damage to the device could
otherwise result.
Install an external emergency stop circuit and
enable it to stop the device and cut off the
power supply immediately. Install an external
protective circuit to the amplifier to cut off the
power from the main circuit in the case of an
alarm.
Motor interruption, bodily injury, burnout, fire
and secondary damages could otherwise
result.
Operate within the specified temperature and
humidity range
Amplifier:
Temperature 0°C to 55°C,
Humidity below 90% RH(non-condensing).
Motor:
Temperature 0°C to 40°C,
Humidity below 90%RH(non-condensing).
Burnout or damage to the device
could otherwise result.
Follow the directions written on the outside
box. Excess stacking could result in collapse.
Bodily injury could otherwise result.
The motor angling bolts are used for
transporting the motor. Do not use them for
transporting the machinery, etc.
Damage to the device or bodily
injury could otherwise result.

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