Sanyo MCD-Z12F Operating manual

IFILE NO. -z
Service Manual CD Portable Stereo Radio MCD-ZI 2F (AU)
Supplement Cassette Recmrder
The construction of model MCD-Z12F is similar to model MCX3-Z5F. The differences between these models require
the
bellow specified items. Please also refer to the original service manual MCD-Z5F(SM580530) or other items.
\
Specifications
r\‘iii
PRODUCT CODE No.
14262502 (AU)
(CASSETTE SECTION)
Recording System .................AC bias, 4-track stereo
Erasing System ..................... Magnet erase
Tape speed ...........................4.75 cmlsec.
Rewind and
Fast forward time ............120 sec. (C-60 tape)
Frequency range ..................80 -12,000 Hz (Normal tape)
(CD SECTION)
Channels ...............................2 channels
S/N ratio ................................70 dB
Wow &Flutter ........................undetectable
Sampling frequency ..............44.1 kHz
Quantization .......................... 16 bits linear/ch
Pickup light source .............. .semi-conductor laser
Pickup wave length ...............790 nm
Laser output .......................... Continuous wave max. 0.6 mW
(RAKNO SECTION)
Freqpency range ................... FM :88-108 MHz
AM :525-1,710 kHz
Antenna .................................FM :Telescopic rod
AM :Built-in ferrite bar
(GEfNERAL)
Power output .........................4.0 Wx2 (DC max.)
Speakers ............................... 12 cm X2, 4ohms
Terminal impedance ............. PHONES :32 ohms
Powsw source ........................AC :230-240 V, 50 Hz
DC :12V (8 “D” size batteries)
Dimensions (approx.) ............556 (W) x170 (H) x220 (D) mm
Weight (approx.) ....................4.1 kg (including batteries)
Spec5fkations subject to change without notice
REFERENCE No. SS580122

i
EXPLODED VIEW(CABINET t? CHASSIS)
‘-@?? ~-
4
3’?Z!$!Z?!!!
,(- ~g: q
42 Y6 43
Y6 Y6 ‘44 vi Pa
Yl?-- ’45
.- 5-51 53 CD MECHANI
PM-cDBM94cl/sP~-/=> >
‘t
Y1
a- /1 /“” Y7
Y4 –V7
64
-1-

PARTS LIST
PRODUCT SAFETY NOTICE Zd
EACH Precaution IN THIS MANUAL SHOULD BE FOLLOWED DWRING SERVIC!NG. COMPONENTS IDENTIFIED WITH THE
IEC SYMBOLA 11’4THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN
OF SPECIAL SIGFJIFICANCE. VJHEN REPLACING ACOMPONENT IDENTIFIED 3, USE ONLY THE REPLACEMENT PARTS
DESIGNATED, CJH PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED
IN THE PARTS L!ST IN THIS MANUAL. LEAKAGE-CURRENT CMFlRESISTANCE MEASUREMENTS MUST BE MADE TO
DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSUIJWTED FROM THE SUPPLY CIRCUIT BEFORE RETURNING
THE PRODUCT TO THE CUSTOMER.
CAUTION :Rec@ar type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
Reg@ar type resistors are less than 1/4W carbon type amci Oohm chip resistors.
Re@ar type capacitors are less than 50V and less thart 1000wF of Ceramic type and Electrolytic type.
N.S.P :Not available as service parts.
PACKING &AC~ESSORIES
REF. NO. PART NO.
6142806036
6142’796580
6142796597
645 @l 18548
6450174292
6142806128
6142316832
A6142565292
6450064869
6450057007
CABINET &CHASSIS
REF. NO.
1
2
2-1
2-2
2-3
3
4
5
6
6-1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
31
32
33
34
35
36
37
38
39
40
41
PART NO.
6142796337
6142815243
6142646953
6142806203
6142243668
6142814383
6142773109
6142773116
6142664735
6141250236
6142704004
6142819807
6142664940
6142790366
6142641750
6142665114
6142668085
6142670330
6142670347
6142670354
6142670361
6142670378
6142670385
6142642276
614264 ?217
6142641255
6142641743
614267 0S38
6142708316
6142589052
6142854112
6142708316
6142670514
6142708477
4120326408
DESCRIPTION
CARTON CASE
CUSHION,TOP,L &R
CUSHION,BOTTOM,L &R
SHEET,POLY,700X800,SET
TUBE,POLY,l 50X50,1NST MANUAL
INSTRUCTION MANUAL
LABEL.SAFETY
CORD.AC POWER
REMOCON,MCD-S660
COVER, BATTERY, REMOCON
DESCRIPTION
ASSY,CABINET,FRONT
CABINET,REAR
TERMINAL, (+)(-)
LABEL, RATING, CABINET BACK
LABEL, SAFETY
LID, CASSETTE
LID,CD
PANEL,TOP
LID, BATTERY
CUSHION, LID BATTERY
HANDLE
KNOB, ROTARY, VOLUME
KNOB, ROTARY,TONE
BUITON,CD OPERATION
KNOB, ROTARY, TUNING
KNOB, SLIDE, FUNCTION
KNOB, SLIDE,BAND
KNOB, LEVER, REC
KNOB, LEVER,PLAY
KNOB, LEVER,REW
KNOB, LEVER, F.FWD
KNOB, LEVER, STOP/EJECT
KNOB, LEVER, PAUSE
BUl_TON,CD OPEN
MOUNTING, TUNER
POINTER, WHITE
GEAR,VARICON
TERMINAL, ROD ANT
ASSY,GEAR,CASSETTE LID
SPRING WIRE, CASSEl_TE LID
ASSY,PULLEY,CD CHUCKING
ASSY,GEAR,CD LID
SPRING,TENS,CD LID
SHAFT, MECHANISM BUTTON
SCREW, SPECIAL, MECHANISM BUTTON
-2-
REF. NO. PAFW NO.
42 6142708507
43 6142702178
44 6142408308
45 4120326408
FIXING PART%
REF. NO. PART NO.
Y1 411-0214906
Y2 41a 0214104
Y3 41V 0314200
Y4 4110214005
or 4%1 0214005
or 4110214005
or 41%0214005
or 411’0214005
Y5 4110209100
YF3 4?T 0213503
or 41t! 0213503
Y7 4110208905
or 4?10208905
OF 4110208905
Y@ 4110251901
Y9 4110987107
ELECTORICA1-. PARTS
FWF.NO. PART NO.
51 A4230167809
52 NOT USED
53 A6142664483
54 6450168673
55 645.0157691
or 6450096754
61 6142826669
or 6142682357
62 6142826676
or 6142682364
63 614 2%8 2371
DESCRIPTION
SPRING, PLATE, REC/PLAY
DAMPER,CD MECHA FLOAT
SPRING, COMP,CD MECHA FLOAT
SCREW, SPECIAL,CD MECHANISM
DESCRIPTION
SCR S-TPG BIN 3X20,
CABINET FRONT/REAR
SCR S-TPG BIN 3X12, TOP PANEUREA
SCR BIN 3X12, ROD ANT
SCR S-TPG BIN 3X12,
TUNING MOUNTING/PWB
SCR S-TPG BIN 3X12,
POWER TRANSFORMEWPWB
SCR S-TPG BIN 3X12,AC SOCKET
SCR S-TPG BIN 3X12,
TUNER MOUNTING/REAR
SCR S-TPG BIN 3X12,
LEVER SWITCH PWB
SCR S-TPG BRZ+FLG 3X12,
POWER TRANSFORMER
SCR S-TPG BIN 3X1O,CD BUTTON
SCR S-TPG BIN 3X1O,
TAPE MECHANISM
SCR S-TPG BRZ+FLG 3X1O,
TUNING ROTARY KNOB
SCR S-TPG BRZ+FLG 3XI0,SPEAKER
SCR S-TPG BRZ+FLG 3X1 O,
ANT TERMINAL
SCR S-TPG PAN 2X3,
REC/PLAY SPRING PLATE
BOLT HEX C-SCT 2.6 X12, VARICON
DESCRIPTION
FUSE 250V 2A, FU401
TRANSFORMER,AC POWER
ANTENNA, ROD
SPEAKER, SP471*SP481
SPEAKER, SP471 ●SP481
CORD,4P CONNECTOR,
CN401,REC/PLAY HEAD
CORD,4P CONNECTOR,
CN401 ,REC/PLAY HEAD
CORD,3P CONNECTOR, CN403,MOTOI
CORD,3P CONNECTOR, CN403,MOTOF
CORD,3P CONNECTOR,
CN405,SPEAKER

.
i
6142767207
4031964102
4031061603
4031061603
4030572407
4030572407
4030460605
4030567502
6450101465
6450070099
6450070075
6450042898
6450070068
6140206548
6142293812
A6450057038
4070124406
4070124406
4070124406
A4070538500
A4080230104
A4080309701
A4080230104
A4080309701
A408O23O1O4
A4080309701
A408O23O1O4
A4080309701
6450064760
6450064760
6142665107
4093462806
4093314006
A4093178509
4093294209
4102336701
4093257006
4093314501
A4092957402
6450014550
6140347098
6142290217
6450168666
6142566572
6450069864
6450069864
6140342048
6450015519
A645011 6377
A6450062322
A6450062353
A6142664483
4050063909
A4050019302
4050207204
40!50004407
4050207204
4050118609
4050207204
4050118609
4050118609
4050207204
4050118609
4050207204
4050118609
DESCRIPTION
ASSY,PWB,MAIN
ELECT IOOOUM 6.3V
NP-ELECT Iucl 50V
NP-ELECT lUCI 50V
POLYESTER O.lUJ 50V
POLYESTER O.lUJ 50V
ELECT 2200UM 25V
POLYESTER 1000PJ 50V
SOCKET,FPC13P,T0 PICKUP
PLUG,6P,TOCD MECHA
PLuG,4P,TOREC/PLAY HEAD
PLUG,3P,TOSPEAKER
PLUG,3P,TOTAPE MECHANISM
SOCKET,2P,T0 BATTERY
JACK,HEADPHONE
SOCKET,2P,ACINLET
DIODE 1SS133
DIODE 1SS133
DIODE 1SS133
ZENERDIODEMTZ8.2C
DIODE 1N5393L-5300
DIODE 1N5393-F1
DIODE 1N5393L-5300
DIODE 1N5393-F1
DIODE 1N5393L-5300
DIODE 1N5393-F1
DIODE 1N5393L-5300
DIODE 1N5393-F1
HOLDER,FUSE
HOLDER,FUSE
HEAT SINK
ICLA9220MS
ICLC7861KE
ICBA6398FP
ICUPD6379GR
ICLC651104F-4E92
ICTA8122AN
ICTA2068N
ICTA8229K
INDUCTOR,1OUK,FOR IC102
V.H.F COIL,FM ANT
V.H.F COIL,FM OSC
ASSY,COIL,BAR ANTENNA,AM
TRANS.OSC,AM
INDUCTOR,80U
INDUCTOR,80U
OSCCOIL,HEAD BIAS
INDUCTOR,47UK
INDUCTOR,181U
PROTECTOR,IC,O.4A 50V
PROTECTOR,IC,0.8A 50V
TRANSFORMER,AC POWER
TR 2SA952-K
TR 2SA1 020-Y
TR 2SC945A-K
TR DTC124ES
TR 2SC945A-K
TR2SC1740S-S
TR 2SC945A-K
TR 2SC1740S-S
TR2SC1740S-S
TR 2SC945A-K
TR 2SC1740S-S
TR 2SC945A-K
TR 2SC1740S-S
PARTS LIST
MAIN P.W. BOARD ASSY
REF. NO. PART NO.
71
C1401
C2107
C2116
C4714
C4814
C4913
C4918
CNIO1
CN102
CN402
CN404
CN406
CN407
CN409
CN412
D1501
D1590
D2101
D4902
D4907
or
‘D4908
or
D4909
or
D491O
or
FCL41
FCL42
HS401
Iclol
IC102
IC103
IC104
IC105
IC201
IC401
IC402
L1451
L2101
L2102
L2103
L2104
L4701
L4801
L4901
L4903
L4941
PR101
PR401
PT401
Q1301
Q1401
Q1501
Q1 502
Q1781
or
Q1782
or
Q1881
or
Q1882
or
Q2101
REFJMO.
or
Q4703
Q4813%
Q491Z2
or
Q49KL3
R47Eil
R485Y
R4W%
SZlm
s4w2a
S4QCZ2
SA431
Vcml
VR4&3’1
VR4Q2
X1451
x2tG-%
XF2LITI
XF2!V 1
XF2-?3
XF2?;4
PART NO.
4050207204
405 G’20 7204
4050207204
405.0118609
4050207204
A4051386403
h402071 4701
A4020714701
A402 GI71O2O8
6142448335
6450046360
6450061028
4110216405
6455066115
6142258088
6140034301
6142312667
6450095801
6142521045
6450100079
6450050114
6450100123
DESCRIPTION #
TR 2SC945A-K
TR 2SC945A-K
TR 2SC945A-K
TR 2SC1740S-S
TR 2SC945A-K
TR KTD2058Y
FUSIBLERES 3.3JA l/4W
FUSIBLERES 3.3JA l/4W
FUSIBLERES 27JA l/4W
SWITCH, SLIDE,BAND
SWITCH, SLIDE, FUNCTION
SWiTCH,PUSH,REC/PLAY
SCR S-TPG BIN 3X8
VC(VARIABLE CAPACITOR)
VR,ROTARY,MAIN
VR,ROTARY,TONE
RESONATOR,16.93 MHZ, FOR IC102
0SC,CERAMIC,456 MHZ, FM-VC0
FILTER, LC,BAND PASS, FM,76-108MHZ
FILTER, CERAMIC, FM-IF,1O.7OMHZ
FILTER, CERAMIC, AM-IF,455KHZ
DISCR,CERAMIC, FM-I F,1O.7OMHZ
CD DISPLAY &SWITCH P.W. BOARD ASSY
RESF..WO.
72
Dl!5iEf2
or’
DVSD3
D15iik4
DlFi$i35
DlaD6
PART NO.
6142767245
4071374206
4071683605
4080090104
4080090104
4080090104
4Ci71699408
or
or
S15XM
or
or
ST!5Q5
or
or
SJ’5KM
or
or
4050758102
4060758102
6450065958
6142401002
6142205471
64!5 0065958
6142401002
6142205471
6450065958
6142401002
6142205471
6450065958
6142401002
6142205471
645’0065958
6142401002
6142205471
64S 0065958
61.42401002
6142205471
DESCRIPTION
ASSY,PWB,DISPLAY
LED SL-1255-05,2-DIGIT
LED TOD-4201 BR,2-DIGIT
LED SLZ-181B-05,PLAY
LED SLZ-181B-05,REPEAT
LED SLZ-181 B-05, MEMORY
PH’OTO DIODE SPS-421-1-A,
IR REMOCON RECEIVER
TR DTA143ZS
TR DTA143ZS
SWITCH, PUSH,STOP
SWITCH,TACT,STOP
SWITCH,TACT,STOP
sWITCH,PUSH,PLAY
SWITCH, TACT,PLAY
SWITCH, TACT,PLAY
SWITCH, PUSH,UP
SWITCH,TACT,UP
SWITCH,TACT,UP
SWITCH, PUSH, DOWN
SWITCH, TACT,DOWN
SWITCH,TACT,DOWN
SWITCH, PUSH, REPEAT
SWITCH, TACT, REPEAT
SWITCH,TACT, REPEAT
SWITCH, PUSH, MEMORY
SWITCH, TACT, MEMORY
SWITCH, TACT, MEMORY
BATTERY TERMINAL P.W. BOARD ASSY
REfF.NO. PAfIT NO. DESCRIPTION
73 ~6142645826 ASSY,PWB,BA~ERY
CNk%08 6142239209 SOCKET,2P,T0 MAIN
or- 6140206548 SOCKET,2P,T0 MAIN
TR%WI 61i41Z?716458 TERMINAL, BATTERY
C12K)PEN/CLOSE SWITCH P.W.BOARD ASSY
REJE.NO. PART NO. DESCRIPTION
74 6142677179 ASSY,PWB,SWITCH
s15m7 6450047787 SWITCH, LEVER, OPEN/CLOSE
-3;-

NOTE
44
-4-

i
EXPLODED VIEW(TAPE MECHANISM)
TM
yTM65
&TM66
‘~~$l&$TM68$&$-TM57
TM56
TM59–@
Q,
%
TM58— ?J- ,TM55
&
TM50– ‘~TM54
I
km
.x
TM31–
d
..
*-
J
,/’ –TM03
TMOI–. )
TM02?
r
-—TM04
%$+
iTM05 i
‘s44’111 N
&#-TM06 –TM07
--,1° ,0 Q>TM08
‘-K?+ Z3-TMO$
I
TMW !! I
-114!!!!!!
‘r’- 11———
‘i TM’6“
TM1O
LTM17
Jil..
$3--\Ml8
.
Tf@i19–
Th42Q
0(l,
-5-

PARTS LIST
TAPE MECHANISM(TM-Z5TN-SP)
REF. NO.
TMO1
TM02
TM03
TM04
TM05
TM06
TM07
TM08
TM09
TM1O
TM11
TM12
TM13
TM14
TM15
TM16
TM17
TMi8
TM19
TM20
TM21
TM22
TM23
or
TM24
TM25
TM26
TM27
TM31
TM32
TM33
TM34
TM35
TM36
TM37
TM38
TM39
TM40
TM41
TM42
TM43
TM44
TM45
TM46
TM47
TM50
TM51
TM52
TM53
TM54
TM55
TM56
TM57
TM58
TM59
PART NO.
6142045695
6142080351
6141401508
6142045701
6142048771
6141349046
6141518299
4120272606
6140672770
6141401522
4120262201
4120262300
6141521282
6450115080
6141521305
6141521275
6141349053
4120135000
6142056202
6142048740
4120127005
6142109946
6142499832
6142098394
6142129142
6142055366
6142055328
4120316508
4120319400
6142055373
6141521268
6141521251
6141514703
6142080313
6141960531
6141960524
6141960517
6141960555
6141960500
6141290669
6141517186
6142080320
6141521244
6141391120
6141401539
614201 1744
6141290676
6142018781
6140673258
4120261808
6140700916
6141518312
6141521299
6141401614
6142372371
6142051306
6142210284
DESCRIPTION
ASSY,REEL,SUPI%Y
SPRING, COMP.BACK TENSIObN
LEVER,RECORD SAFETY
ASSY,REEL,TAKE IMP
LEVER.SENSER
GEAR,F.FWD
SPRING,PLATE,PACK
SCREW,SPECIAL,C TAPPINGK%12X3
ASSY,CHASSIS,MAOJ
LEVER,EJECTSLIOE
SCREW,SPECIAL,
P“rAPPINGBIND &9ZX5
SCREW,SPECWL,
cAMERATAPPtd’zx4.5
SPFIING,WIRE,P.S.LEVER
SWITCH,LEAF,MS?W-1541F,
MOTOR POWER
SPRING,WIRE,REC BU7TON:IXVER
SPRING,WIRE,EE?2T ACTLM%TOR
GEAR,CAM
WASHER,SPECIALJPCUT 12ZX3.8X0.3
ASSY,PULLEY,IWF’CLUTCH!
BELT,SQUARE,FW
WASHER,SPECJAL,
FLYWHEELTHRUST
ASSY,FLYWHEEL DISK
ASSY,MOTOR
MOTOR, (N.S.P)
MOTOR, (N.S.P)
PULLEY, MOTOR(PJ.S.P)
BRACKET-M, MOTC3R
SCREW, SPECIAL&OTORCOLLER =
SCREW, SPECIAL,ltAOTOR BF?ACKET
BELT, FLAT,MAIN
SPRING, WIRE, BfJITON LEVER (B)
SPRING,WIRE,BUBTON LEVER (A)
SPRING, COIL, EAFUTH
LEVER, PAUSE BUWTON
LEVER, STOP/EJEGT BUTTCMN
LEVER, F.FWD B-ON
LEVER,REW BUTTWN
LEVER,PLAY BUITFZRN
LEVER,REC BUITf-3%M
BOSS, PAUSE STOP?PER
SPRING, COIL,PA~E LEVER
LEVER, PAUSE
SPRING, WIRE,P C-ONTROL
SLIDE,PUSH BURTON ACTUATOR
LEVER,E KICK
SLIDE, SWITCH ACTUATOR
BOSS, PR STOPPER
SPRING, COIL, MAG$’JET
ASSY,CHASSIS,SL.M3 BASE
WASH ER,SPECIA~
PCUT 1.45X3.8XQ.:5
ASSY,LEVER,GEAJH PLATE
SPRING, PLATE,G@!R PLATE LEVER
SPRING, WIRE,M CONTXOL
LEVER, SENSING
ASSY,PINCH ROLfJ5R ARM
LEVER, MAGNET ERfd
HEAD, ERASE,TECX-WIECO TC-237
REF. NO. PART NO.
TM60 6142116944
TM61 6141465111
TM62 4120261501
TM63 4120261709
TM64 6141517162
TM65 4120316607
TM66 6142080276
TM67 6142685396
TM68 6142103432
DESCRIPTION=
SLIDE,HEAD PANEL
BRACKET,TAPE GUIDE,HEAD BASE
SCREW, SPECIAL,M2X6
SCREW, SPECIAL, AZIMUTH 2X7
SPRING, COIL, AZIMUTH
SCREW, SPECIAL, (+)BIND M2X3
LUG, PLATE S
HEAD, REC/PLAY,TECHRECO TC-951
SPRING, WIRE, PANEL(P)
-6-

ROD ANTENNA
—
#
TP20i
IL
TP202
‘L
xF201
.
. .
I-&
1
—.-
!2 0 0
32.3 1.8 42.3 1.8
5 0 0 66.5 4.7
EE=l=
76.5 4.7
8 6.5 4.7
90 0
10 - -
11 - - 12 2.4 2.1 13 1.0 1.0
!
141 1.0 1.0 i
8
17 2.7 2,2 18 0.7 0.7
19 1.5 1.2
20 6.5 4.7 21 6.5 4.7
22 6.5 4.7 23 6.5 4.7 24 6.5 4.7
CN201
=FROM AMP
(CN41O)
L~AMd
52101-! 52!01-2
ml

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&w,.,
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WIRING DIAGRAM
—
‘D MECHANISM
PICK-UP I
W
,.
,.
>
.,
+
L-+
-. 1,
,,
““s
*I
I
CO1LT
-.JU
VOL WE
BATTERY TERMINAL P.W.B
..
PLIGHT
wOOFER
SP’E
1
F+
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WOO=EQ
5P’,,
I
mR-C” L-CH MAGNSTK
EHEAD
TAPE MECHANISM
-13-
-12-

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