Sanyo MR-410 User manual

All fasteners subject
to metric dimension
of International Orga-
nization for Standardi-
zation. .
Portable Cassette Recorder
MODEL
MR-410
SERVICE MANUAL
SANYO ELECTRIC CO., LTD.
INTERNATIONAL DIVISION : SANYO ELECTRIC TRADING CO., LTD.
OSAKA, JAPAN
‘SPECIFICATIONS
Recording system AC bias, double track Frequency response 50 to 10,000 Hz .
Erasing system DC erase Transistors | 25B303 x I 2SB187 x 1
Tape speed 1-7/8 ips. (4.8 cm/sec.) 2SB186 x 1 2SB405 x 2
Recording (playback) 2SB185 x 1 ,
time 1 hour (C-60) Diodes 1S188 x 1 181849 x 2
Rewind and fast Thermistor SDT-06 x 1
forward time 1’ 45” (C-60) Speaker 4” (10 cm) P. D. S. 8Q
Output
power
1.5W
max.
Power
source
AC;
120/200/240
V,
50/60Hz
multivoltage
Wow and flutter 0.3% RMS DC; 6V, “C’’-size (UM-2) batt. x 4
Signal
to
noise
ratio
40dB
Dimensions
6-7/16”(W)
x
2-13/16
“(L)
x
6-3/16"(H
Terminals MIC. 10KQ Weight 4.8 lbs.
AUXIN 270KQ Accessories Microphone, audition cassette, AC cord
EXT SP 82
DISASSEMBLEY INSTRUCTION——
To remove the amplifier and mechanism from the cabinet:
1. Pull out the Tone and Volume control knobs.
2. Place the recorder front side down and remove the screw from
the center of the cabinet back.
CABINET BACK
PUSH STRAIGHT
Jf , AND LIFT UP
3. Depressing the cabinet bottom with both thumbs, open’ the
FOR CABINET BACK
REMOVAL FIRST TAKE OFF
THIS SCREW
back cabinet. See Fig. 1 below.
ll
- PUSH STRAIGHT
AND. LIFT UP
CABINET FRONT
Fig 1.

MECHANICAL
ADJUSTMENT
To
measure
the
torque
of
the
tape
recorder,
a
torque
gauge
(Fig.
2)
and
a
tension
gauge
are
neccessary.
To
use
a
tension
gauge,
make
a
hole
in
the
side
of
the
Cassette
as
shown
in
Fig.
3.
Be
careful
that
the
tape
does
not
rub
against
the
edge
of
the
Cassette;
this will
make
correct
measurement
impossible.
1.
Take-up
torque
(measure
with
torque
gauge)
Play 40 - 60 gr/cm
Fast forward 60 - 120 gr/cm
Rewind 60 - 120 gr/cm
2.
Back
tension
(measure
with
tension
gauge)
Play 2- 15 gr/cm
Fast forward 2- 15 gr/cm
Rewind 2- 15-gr/em
3.
Tape
tension
"
|
As
shown
in
Fig.
4,cut
off
a
length
of
tape.
Tie
one
end
to
a
thread
connected
to
the
tension
gauge,
and
leave
the
other
end
hanging
loose.
Place
the
recorder
in
PLAY
mode
and
hold
the
tension
gauge
steady
(do
not
move
it
to
the
left
or
right).
When
the
tape
stops,
read
the
tension
gauge.
If
this
reading
falls
within
the
range
of 50
-
200
gr.,
no
adjustment
is
needed.
If
it
does
not
fall
within
this
range,
adjust
the
pinch
roller
pressure.
.
This
is
done
by
changing
the
hole
position
of
the
coil
spring
(R-158155a).
(Fig.
5)
Clean
the
pinch
roller
(with
alcohol
only).
so
that
the
tape
will
not
slip.
hole
Fig 3.
Capstan
R/P HEAD
Fig 5.
4. Button pressure |
Push
the
edge
of
the
button
as
shown
in
Fig.6.When
the
pressur
required
to
lock
each
button
falls
within
the
range
shown
below,
no adjustment is neccessary:
scape ea a
—?—
. Record/Play head azimuth adjustment
Stop—Play 800 ~ 1800 gr
Play—Stop 550 ~ 1000 gr
Stop—Forward 800 ~ 1800 gr
Stop—Rewind 800 ~ 1800 gr
Rewind—Stop 550 ~ 1000 gr
Stop—Record . 400 ~ 850 er
Record—Stop 250 ~ 1000 gr
If
the
pressure
does
not
correspond
to
the
above
figures,
adjust
the
strength
of
the
coil
springs
(28);
also
adjust
the
force
of
the
coil
spring
(22)
connected
to
the
slide
(21).
.
Push down PLAY
button |
EJECT
Vv
Si
Fig 6.
Maximum
output
and
frequency
response
can
be
obtained
only
when
the
record/playback
head
is
correctly
aligned
for
Azimuth.
Azimuth
alignment
refers
to
the
positioning
of
the
head
in
respect
to
the
tape
which
passes
across
it
during
recording
and
playback.
Since
the
head
adjustment
screw
is
set
and
sealed
at
the
factary,
adjustment
should
not
be
required
unless
the
screw
has
been
accidently
put
out
of
adjustment
in
some
manner.
If
a
record/playback
head
becomes
defective,
it
will
be
neccessary
to
align
the
new
head
for
correct
azimuth
after
installation.
To do so, proceed as follows;
1.
Thread
a
pre-recorded
test
tape
(cassette
type)
(7,000
Hz
standard
frequency
tape)
onto
the
recorder.
2.
Connect
an
AC
voltmeter
across
the
speaker
voice
coil
termi-
nals.
To
make
this
connection
without
removing
the
recorder
from
the
cabinet,
connect
an
external
speaker
or
a
dummy
load
resistor
(same
impedance
as
that
of
the
speaker
voice
coil)
to
the
MONIT
EXT.
SP.
terminal.
NOTE:
Set
the
voltmeter
on
the
1.5
VAC
scale.
3.
Depress
the
PLAY
button
and
turn
the
tone
control
clockwise
until
a
reading
is
obtained
on
the
AC
voltmeter.
4.
Rotate
the
head
adjustment
screws
clockwise
or
counter-
clockwise,
and
continue
this
procedure
until
maximum
output
is
obtained
as
indicated
by
the
AC
voltmeter.
. Head demagnetization
Magnetization
of
the
heads
may
result
when
the
continuity
of
the
head
is
measured
with
an
ohmmeter.
If
it
is
neccessary
to
meas-
ure
head
continuity,
the
head
should
be
demagnetized
after
the
continuity
check.
Head
magnetization
is
evidenced
by
a
high
residual
noise
(a
hiss-
ing
and
low
popping
sound)
when
a
virgin
or
completely
erased
tape
is
played
at
a
high
volume
level.
The
magnetization
may
be
neutralized
by
use
of
a
standard
de-
magnetization
tool.
The
tip
of
the
tool
should
not
be
used
through
the
pad
but
must
be
thin
enough
to
fit
between
the
pres-
sure
pad
and
the
record/play
head.
A
piece
of
cellulose
tape
should
be
placed
over
the
end
of
the
tool
to
prevent
metal-to-
metal
contact
between
the
tool
and
the
head.
After
demagnet-
ization
is
completed,
slowly
remove
the
tool
from
the
vicinity
of
the
head
BEFORE
the
current
is
turned
off.
eats wet en ah 2 we ning «anda te hd iy ep ne vet eee eee Bey mem eet wee
a a nee ee terri UY me eT
\
—
cad
e
HL.

c--CTRICAL ADJUSTMENT
1. Bias Oscillator Frequency . VOLT AGE TABLE |
As shown in Fig. 7, connect a 10 ohm resistor in series with the MEASUREMENT POINT | PLAYBACK | RECOR
ground
lead
wire
of
the
Record/Playback
head.
Connect
the
3
B
1.10
vertical
input
of
the
oscilloscope
across
the
resistor;
connect
Tre
>$B303
|
"
the
horizontal
input
of
the
oscilloscope
to
the
output
terminal
=
of
an
Audio
Frequency
Oscillator
(AF
Oscillator).
With
the
switch
set
to
RECORD
mode
and
connected
as
above,
Tr-2
2SB186
3
28n187
DB
;
—0.30
—0.30
a
2SB405
0.10
|
—0.10
—6.00
—
6.00
a lissajous figure will appear on the oscilloscope. Standard
POINT “A” Pp 4.70 | 4.40 |
frequency is 40 KHz + 5 KHz. If the frequency is not within the
above range, change the oscillator coil or C22 (680 pF).
POINT “B” [a ee Fe
POINT"? | 5.80 8.40
Q
Q m te
C) tt bg
OSCILLO-
MQDEL MR-410 R/P “ccopp
AF
Cm wo
RECORD
MODE
CQ) tm &
Fig 7.
~ .« 2, Head Bias Current
| ) Proper bias is necessary for optimum recording. Adjust the
bias oscillator frequency as described above. Bias current during
recording is measured at both ends of a 10 ohm resistor inserted
between the R/P head and ground (See Fig. 8 below).
Before adjustment of VR-3, Bias-trap coil (20mH) should be
adjusted. Adjust Bias-trap Coil with a plastic screwdriver or
equivalent through the adj. hole on the printed circuit board, so
that the voltage across [0 ohm resistor attains maximum value.
Then, adjust VR-3 so that the voltage across 10 ohm resistor
will be 0.35 mV to 0.40 mV on the AC VI VM.
RECORD/ PLAY
ERASE
HEAD
Ta
acvim O55 -99V0 mV.
R/P HEAD GROUND LEAD
’ \PARTS LOCATION—
Jack
plate
EXT.SP
RADIO
MIC.
REMOTE
(R-368114)
———
JACKS
————_

PARTS
LIST—
ao
‘PACKING
As
packaging
parts
depend
upon
the
destination,
your
order
must
7
era
nee
|
contain
its
destination
mark
(A,
B,
C
or
D)
stamped
on
a
individual
Sete.
eis
Inder
short
'
|
carton
of
the
recorder.
|
R-268849
Name
plate
(R-268879
in
Europe)
1
*
“PB?
or
“D’’
marked
recorder,
order
with
following
part
nos.
R-478670
Label,
voltage
change
(in
Europe)
1
R-498822
Individual
carton
1
R-258136
Battery
terminal
(sawteeth
edge)
1
R-498931
Carton
filler
1
R-258137
Battery
terminal
(flat
edge)
1
R-418225a
|
Styrol
filler,
Left
side
of
set
t
R-S3063
Lug
3
R-418226
Styrol
filler,
Right
side
of
set
1
Fiber
washer
3.3
x
8
x
0.5mm
3
R-478553
Instruction
booklet
1
R-398203
Label,
Voltage
note
(in
Europe)
1
R-478391
Caution
tag,
power
supply
1
Sponge
cushion
60
x
125
x
2mm
]
R-368145
Vinyl
case,
power
cord
1
Vinyl
wire
0.18/6,
150/5/5,
(B)
1
Poly-bag,
350
x
400,
set
1
Fiber
washer
3
x
10
x
1mm
1
Poly-bag,
100
x
200,
microphone
I
R-318291
Battery
comp.
lid
}
Poly-bag,
70
x
170,
AC
power
cord
l
R-398185
Cover,
voltage
select
plug
1
Poly-bag,
140
x
240,
set
1
Fiber
washer
3
x
6
x
0.5mm
I
Poly-bag,
180
x
250,
Inst.
booklet
1
R-AT32204
Printed
circuit
board
w/components
Le
Poly-bag,
80
x
120,
Adaptor
(ONLY
“D”’)
1
R-268732a
Bracket,
p.
c.
b.
I
R-25257b
Tip,
thermistor
fixing
1
*
“A?
or
“C?
marked
recorder,
order
with
following
part
nos.
;
R-368114
Jack
plate
(R-368161
in
Europe)
1
R-498853
Individual
carton
|
Fiber
washer
2.5
x
8
x
L.5mm
J
R-498932
Carton
filler,
set
and
mic.
1
R-119626:
Bracket,
AC
power
recepracle
I
R-498933
Carton
filler,
bottom
of
set
1
R-119448
Bracket,
p.
c.
b.
l
R-418225a
Styrol
filler,
Left
side
of
set
il
|
R-119492a
Bracket,
meter
I
|
R-418226
Styrol
filler,
Right
side
of
set
1
R-368143
Sheet
cover,
AC
power
recep.
1
R-478553
Instruction
booklet
{
R-158231.
Tension
spring,
R/P
switch
returning
1
R-478391
|
Caution
tag,
power
supply
.
1
R-418029
Cushion,
meter
1
R-36195
Vinyl
case,
power
cord
1
R-148433
Screw
w/spring
washer,
chassis
mtg.
4
Poly-bag,
350
x
400,
set
1
R-428157
Shield
sheet,
p.c.
b.
~
I
Poly-bag,
100
x
200,
microphone
1
R-428162
Shield
sheet,
p.
c.
b.
1
Poly-bag,
50
x
90,
connector
1
Fiber
sheet
15
x
15
x
0.5mm
fuse
holder
1
Poly-bag,
200
x
230,
set
1
Rubber
cushion
10x
12
x
8mm,
P.
T.
2
Poly-bag,
180
x
250,
Inst.
booklet
1
|
R-119627
Bracket,
voltage
select
socket
1
Poly-bag,
80
x
120,
spare
plug
J
|
ape:
ee
ve
“
Europe)
'
-
r
*
In
EUROPE,
order
with
following
part
nos.
R-398241
Fabel
Fuse
Bye
fa
Eoee)
1
}
R-49885]
Individual
carton
1
|
|
ee
;
R-418225a
Styrol
filler,
Left
side
of
set
1
+]
|
ot
R-478582
Instruction
booklet
1
R-368145
Vinyl
case,
power
cord
|
1
ELECTRICAL
PARTS
©
oly:
Dae
20
x 400,
set
1
oly-bag,
%
240,
accessories
I
Z
Poly-bag,
100
x
200,
mic.
{
pee
Berane
Foi
in
europe)
1
R-498931
Carton
filler
J
I.
ye>
Input
transformer
eds
-
utput
transformer
aisles
ere
ee
~
"|
Rews8i9__
|
Oscillator
coil
i
R-AT31101
Front
cabinet
assembly
1
R-S5812
Stars
ae
;
‘R-318285
(Cabinet,
plastic
body)
(1)
R-S6953
Speaker
1
paren
eee
sh
:
vEl
ps
RRI
168
10
vareble
resistor,
10K9
VR
&
Tone
2
acre
Reflector,
cassette
bed
i
;
R-261193a
ret
ak.
eae
ae
oe
eee
eae
ALC
'
a
eee
ae
om
aie
ea
:
-
-
ide
switch,
Monitor
on/o
Ro39817s
|
Miccholder
1
{|
|S
|
Ree
|
Stace
Mixse
ee
P|
R-268848
Overlay,
controls
1
R-S2839a
Scher.
Remote
oak
1
R-318310a
|
Button,
EJECT
1
Tr-1
Transistor
2SB303
1
R-119446
|
Button
holder
1
Tr-2
Transistor
2SB186
1
R-44229
Cushion
1
Tr-3
Transistor
2SB187
1
R-398169
Latch
lever,
cassette
case
1
Tr-4,5
Transistor
2SB405
2
R-119565
Holder,
latch
lever
]
Tr-6
Transistor
2SB185
1
R-119445a
Lever,
cassette
eject
1
Thermistor
SDT-06,
Temp.
comp.
1
R-158342b
Pressure
spring,
latch
lever
j
Diode
1S$188
ALC’
|
1
R-158332
Tension
spring,
cassette
case
1
Rectifier
10DC
or
1$1849R,
Power
1
R-158350
Tension
spring,
cassette
case
1
Rectifier
10DC
or
1$1849
or
DS-17
1
R-158344
Special
screw,
back
cabinet
3
R-S6963
Microphone
1
R-S88692
Handle
1
R-S6953
Speaker
1
R-248477
Handle
holder
|
2
R-S88682
Audition
cassette
tape
1
|
Polyethylene
washer
8.2
x
12
x
0.5mm
2
R-S6063
Lug
1
Polyethylene
washer
8.2
x
12
x
1.5mm
2
R-$3046
Terminal
strip
5P
1
R-118562a
Speaker
fixer
2
R-S1260a
Fuse
0.5A
1
R-588654
Knob,
Volume
and
Tone
2
R-S1886
Fuse
holder
(R-S1893
in
Europe)
1
Felt
washer
10
x
18
x
Imm,
Knob
2
R-S1227
Pin
plug,
voltage
select
1
R-AT32202
Cassette
case
|
1
R-S82133a
Socket,
voltage
select
1
Rsonies.
|
Gearuingsa?
°
ee
ee
2
R-258102a
|
Plate
spring
2
R-S1883
Fuse
2A,
(in
Europe)
2
R-268702
R-AT31102
‘oe 18286
Overlay
Back cabinet
(Plastic body)
As
the
AC
power
cord
depends
upon
the
destination,
your
order
must
contain
its
destination
mark
(A,
B,
Cor
D)
stamped
on
a
individual
carton
of
the
recorder.
:
“«“o
ee

™ “S LIST-
ELECTRICAL PARTS
* “A” marked recorder, order with following Part Nos.
R-S88711 Power cord w/plug
(England type)
R-S3823b Power receptacle terminal
3 (on the recorder)
R-S1245 Spare 3-Pin plug (Australia type)
* “B” marked recorder, order with following Part Nos.
R-S88690 Power cord w/plug (SEV type)
R-S3824 Power receptacle terminal
(on the recorder)
* “C” marked recorder, order with following Part Nos.
R-S88712 Power cord w/plug (Photex type)
R-S$3823b Power receptacle terminal
(on the recorder)
R-S1076a Spare 3-Pin plug (England type)
* “TD” marked recorder, order with following Part Nos
R-S3856 Power cord w/plug (SEW bees)
R-S3824 Power receptacle terminal
(on the recorder)
R-S8574b Power adaptor, 2-Pin/Siemens type
R-S8575b
Power
adaptor,
2-Pin/England
type
| * In Europe, order with following Part Nos.
R-S3857 Power cord w/plug
R-51884 Spare plug >
R-S3824b | Power receptacle terminal
(on the recorder)
CAPACITORS
Cl Ceramic 0.0047pF +20% 50WV i
C2 R-C9871 Electrolytic 1OOHF 6.3WV 1
C3 R-C9867 Electrolytic 4.7HF 16WYV }
| C4 R-C9865 Electrolytic 33pF 6.3WV 1
C5 : Mylar, 0.047pF +20% SOWV 1
C6 R-C9867 Electrolytic 4.7pF 16WV j
C7 R-C9869 Electrolytic 0.22npF 1OWV 1
C8 R-C9867 Electrolytic 4.71F 16WV 1
| C9 R-C9865 Electrolytic 33uF 6.3WV 1
C10 R-C9867 Electrolytic 4.7uF 16WV 1
Cll R-C9871 Electrolytic 100pHF 6.3WV 1
C12 R-C9897 Electrolytic 470pF 6.3WV 1
C13,14 Ceramic 0.0047pF +20% 50WV Z
C15 R-C9900 Electrolytic 470nBF 1OWV 1
C16 R-C9854 Electrolytic 1000uF 10WV 1
C18 Ceramic 0.0015pF +20% 50WV
(Changed in Europe) 1
C19 R-C9864 Electrolytic 220uF 6.3WV 1
C20 > Ceramic 680pF +20% 50OWV-.—s|—s I
C21 Ceramic 0.001pF +20% 5OWV |
C22 Mylar 680pF +20% 10WV i
C23 Mylar 0.047pF +20% 50WV 1
C18 Ceramic, 0.001HF +20% 50WV
(in Europe) 1
RESISTORS
Carbon P-type 270KQ +10% 1/4W
4 470Q # it
82KQ ‘
33KQ a
5.66Q 4
3.3KQ ‘“
ATQ)
56KQ
8.2K Q
5.6KQ
1.2KQ
270Q
4.7KQ
3300
10KQ
6.8KQ
2202
3.9Q
56Q
8200
(1KQ in Europe)
® FFF FwRw’s Fs BRS
i Yerush forms formeh frm femeeh fem femme femme femch fv for) emer fomeh fmm femme ome reed
Pea [am
RESISTORS
Carbon P-type 680
470Q
+10% 1/4W
2200 4 -
152 :
12 7 4)/2W
562 ” 1/4W
220 ” .
182 .
68KQ ” 4
68KQ ” *
(82KQ in Europe)
15KQ .
15Q . is
Carbon L-type 33Q is 1W
Carbon P-type 620Q ” 1/4W
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PARTS LIST
MECHANICAL PARTS
Oo A Uh ON
R-S88622
R-S6883
R-S6939a
R-128229
R-248231
R-158154
~ R-248395a
R-S88634
R-158155a
R-248419
R-S88619b
R-158314
R-S88620
R-24670
R-128118
R-128218
R-Y552000
R-238020
R-248243
R-128219a
R-119567
R-158316
R-248416
R-Y553175
R-AM16301
R-AM11302
R-119099
R-158317
R-S88286a
R-S5199a
R-1190la
R-238027
R-128099a
R-S88294
R-258053
R-AM16303
R-258051
R-398078
R-448059
R-S88284
R-448058
R-398075
R-128083
R-328038
R-328087a
R-S88623
R-448142
R-278103
R-S88281
R-398077
R-398076
R-448060a
R-158320a
R-119098a
R-248420
R-119084
R-248420
R-158315
R-158319b
R-$88621
R-248418
R-158152a
R-398079
R-S88295
R-398080
R-128083
R-328038
R-328087a
R-119403
R-248420
R-119812
R-158321
R-158318
R-119096
| R-248420
Mechanism chassis assembly
Erase head
Record/Playback head
Lead clamp
Pedestal, erase head
Pressure spring, R/P head adj.
Pedestal, R/P head
Pressure lever w/roller assy.
Torsion spring, pressure lever
Spacer, play slide sifting
Play slide assy.
Tension spring, play slide
Fast forward lever assy.
Spacer, F. Forward lever
Spring pin, fast forward lever
Play slide holder
Steel ball, play slide
Oil cap, capstan
Nut, flywheel bearing
Cassette holder :
Slide, push button lock
Tension spring, lock slide (21)
Spacer, lock slide (21)
Steel ball, play slide
Record button assembly
Play, Rewind, F. Forward and
Stop button assembly
Push button interlock
Tension spring, push button
Flywheel bearing
Motor
Bracket, motor
Hinge plate, winding clutch
Hinge shaft, winding clutch
Bracket, reel spindles
Plate lever, winding clutch
Lever back tension
Washer, winding clutch
Pulley, take-up
Belt, take-up drive
Take-up reel spindle assy.
Rubber tire
Reel spindle
Pressure spring
Reel driver
Spindle cap
Bracket, flywheel pivot
Belt, flywheel drive
Motor pulley
Flywheel assy.
Fast forward pulley
Rewind pulley
Belt, rewind and forward
Tension spring, rewind
Lever, fast forward
Spacer, F. Forward lever
Lever, rewind
Spacer, rewind lever
Pin, R/P switch act.
Tension spring, fast forward
See-saw lever, rewind pulley mtg.
Pipe, see-saw lever mtg.
Pressure spring, supply spindle
Spring cap
Supply reel spindle assy. |
Reel spindle |
Pressure spring
Reel driver
Spindle cap
Slide, record act.
Spacer, record slide
Slider, miss-record detect
Tension spring, record slide
Tension spring, slide (62)
Lever, miss-record protection
Spacer, lever (65)
Ref. No.
MECHANICAL PARTS
R-448089
R-S4919a
R-S4939
R-448155
R-448056
R-S3063
R-158287
R-128242
Description
Rubber bushing, motor mtg.
Spring switch, REMOTE act.
Spring switch, F. Forward and
rewind 7
Rubber cushion, push buttons
Rubber cushion, motor bracket
Lug
Tension spring, used with (54)
Washer, supply and take-up
spindles
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