Sanyo VCC-HD2300P Building instructions

FILE NO.
REFERENCE No.SM5310792
L5DJ2/XE, XE-C1F, XE-C8F, US-Z, US-C1F, US-C8F (R)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
SERVICE MANUAL
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
PRODUCT SAFETY NOTICE
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying
out repair work.)
VCC-HD2300P
(Product Code : 117 411 00)
(Product Code : 117 461 00)
(Product Code : 117 461 10)
(Europe, U.K., Southeast Asia)
CONTENTS
SPECIFICATIONS .............................................3
1. DISASSEMBLY ..............................................5
2. ADJUSTMENT ...............................................8
3. PARTS LIST ................................................12
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ...........................C1
VCC-HD2300
(Product Code : 117 411 01)
(Product Code : 117 461 01)
(Product Code : 117 461 11)
(U.S.A., Canada, Taiwan, Brazil)
Megapixel Camera

-2 -
WARNING
Do not use solder containing lead.
This product has been manufactured using lead-free
solder in order to help preserve the environment.
Because of this, be sure to use lead-free solder when
carrying out repair work, and never use solder
containing lead.
Lead-free solder has a melting point that is 30 - 40°C (86 -
104°F) higher than solder containing lead, and moreover it
does not contain lead which attaches easily to other metals.
As a result, it does not melt as easily as solder containing
lead, and soldering will be more difficult even if the
temperature of the soldering iron is increased.
The extra difficulty in soldering means that soldering time
will increase and damage to the components or the circuit
board may easily occur.
Because of this, you should use a soldering iron and
solder that satisfy the following conditions when carrying out
repair work.
Soldering iron
Use a soldering iron which is 70 W or equivalent, and
which lets you adjust the tip temperature up to 450°C
(842°F). It should also have as good temperature recovery
characteristics as possible.
Set the temperature to 350°C (662°F) or less for chip
components, to 380°C (716°F) for lead wires and similar,
and to 420°C (788°F) when installing and removing shield
plates.
The tip of the soldering iron should have a C-cut shape or
a driver shape so that it can contact the circuit board as flat
or in a line as much as possible.
Solder
Use solder with the metal content and composition ratio by
weight given in the table below. Do not use solders which
do not meet these conditions.
Lead-free solder is available for purchase as a service tool.
Use the following part number when ordering:
Part name: Lead-free solder with resin (0.5 mm dia., 500 g)
Part number: VJ8-0270
Metal content Tin (Sn) Silver (Ag) Copper (Cu)
Composition
ratio by weight 96.5% 3.0% 0.5%
Note:
If replacing existing solder containing lead with lead-free
solder in the soldered parts of products that have been
manufactured up until now, remove all of the existing solder
at those parts before applying the lead-free solder.

-3 -
SPECIFICATIONS
Camera
Image pickup device : 1/3-inch CMOS sensor
Effective pixels : 16:9 1920 (H) x 1080 (V), 4:3 2288 (H) x 1712 (V)
Lowest image illumination : 50IRE: 1.0 lx (at F1.2, color mode, high gain)
Lowest image illumination : 50IRE: 0.06 lx (at F1.2, black-and-white mode, high gain)
Video S/N ratio : 50 dB (whenAGC is “OFF”)
Lens mount : CS mount
Flange back adjustment : 12.5 ± 0.5 mm, electrical flange back adjustment (Focus assist function)
Day/Night function : Auto, color, black-and-white, alarm input switching
White balance : Auto (ATW), one push (AWC), manual (R/B gain adjustable),indoor, outdoor, fluorescent
Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking, face detection
Electronic sensitivity boosting : Auto (32 x max) or Off
Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD2300P)
Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD2300)
Electronic shutter : Long exposure shutter (1x, 2x, 4x, 8x, 16x, 32x)
Electronic iris : ON/OFF (Set [SHUTTER] to “EI”.)
Iris control : DC iris lens supported
Camera settings : Selectable between 2 camera setting patterns
AGC gain : Normal/ Middle/ High (Manual gain setting possible at Off)
Gamma correction : 0.45, 1, Mode 1, Mode 2
Aperture compensation : On/Off (Correction level adjustable)
VIVID COLOR EFFECT : ON/OFF
DNR : ON/OFF
Mirror : H/V/HV/OFF
Privacy mask : On/Off, max. 8 mask patterns
Motion sensor : On (masking/ detection area setting)/ Off
Language selection : English, French, German, Spanish, Japanese
I/O
Video output : Composite output
LAN : 10BASE-T/ 100BASE-TX (RJ-45 connector)
Alarm input : 2 (NO/NC), also serving as Day/Night switching signal
Alarm output : 2 (NO/NC, 16V, 150 mA, open collector)

-4 -
Network
Image/ video compression : H.264/ JPEG
Video size (H.264) : (16:9) 1920x1080, 1280x720, 640x360, 320x180
Video size (H.264) : (4:3) 1600x1200, 1280x960, 1024x768, 640x480, 320x240
Video size (JPEG) : (16:9) 1920x1080, 1280x720, 1024x576, 640x360
Video size (JPEG) : (4:3) 2288x1712,1600x1200, 1280x960, 1024x768, 800x600, 640x480, 320x240
Picture quality : QUALITY mode: BASIC, NORMAL, ENHANCED, FINE, SUPER FINE
Picture quality : BITRATE mode: User-specified bit rate
Interface : 10BASE-T/ 100BASE-TX
Protocol : TCP/IP, UDP, HTTP, HTTPS, SMTP, NTP, DHCP, FTP, DDNS, RTP, RTSP, RTCP
Simultaneous access : 20
Security : BASIC authentication (ID/password), SSL, IP filtering
Others
Operating ambient temperature/humidity : Temperature: -10 °C - + 50 °C (14°F - 122°F)
Operating ambient temperature/humidity : Humidity: less than 90 % RH (no condensation)
Power source : 24 V AC ± 10 %, 50/60 Hz/ 12 V -15 V DC/ PoE
Power consumption (approx.) : 4.6 W
Weight (approx.) : 220 g (8 oz.)
Dimensions [mm/(inch)] :

-5 -
6
5
1
2
4
3
7
8
9
10
11
11
12
15
13
14
1. DISASSEMBLY
1-1. REMOVAL OF CABINET AND COVER
1. Cover, USB
2. Screw 3 x 12
3. Two screws 3 x 6
4. Mounting + Cover mounting
5. Two screws 3 x 4
6. Cover left
7. Cover iris
8. Cover right
9. Two screws 2 x 4
10. Screw 2 x 4
11. Four screws 1.7 x 3
12. Cabinet, back
13. Cover top
14. Spacer cover top
15. Cover bottom

-6 -
1-2. REMOVAL OF CABINET FRONT AND ASSY UNIT
1-3. REMOVAL OF CA-8 BOARD, CA-2 BOARD AND CA-9 BOARD
1. Spacer CA1
2. Cabinet, front
3. FPC (CN303)
4. Connector (CN104)
5. FPC (CN301)
6. Two screws 1.7 x 4
7. Two screws 1.7 x 4
8. Two screws 2 x 4
9. Two screws 2 x 4
10. Assy, unit
7
6
8
9
3
1
5
4
10
2
1. Screw 1.7 x 4
2. Two screws 1.7 x 3
3. Chassis left
4. Connector
5. CA-8 board
6. Screw 1.7 x 4
7. Two screws 1.7 x 4
8. Connector
9. Connector
10. CA-2 board
11. Connector
12. Connector (CN423, Assy wire)
13. CA-9 board
1
2
3
5
4
6
7
8
9
10
11
12
13

-7 -
1
B
A
2
3
5
6
9
10
7
8
4
1-4. REMOVAL OF CA-3 BOARD, CA-5 BOARD AND CA-4 BOARD
1-5. BOARD LOCATION
1. Two screws 1.7 x 4
When assembling, tighten the
screws order. A B
2. Connector
3. CA-3 board
4. Assy wire (W4001, CN602)
5. CA-5 board
6. Two screws 1.7 x 4
7. Two screws 1.7 x 3
8. Chassis right
9. Chassis back
10. CA-4 board
CA-4 Board
CA-5 Board
CA-2 Board
CA-9 Board
CA-3 Board
CA-8 Board

-8 -
2. ADJUSTMENT
2-1. Table for Servicing Tools
1. Calibration software
Download the calibration software and the firmware from the
following URL.
http://www.overseas.sanyo.com/dcamera_service/
Place the DscCalDi.exe file, camapi32.dll file and
QrCodeInfo.dll file together into a folder of your choice.
2. Pattern box
Turn on the switch and wait for 30 minutes for aging to take
place before using Color Pure. It is used after adjusting the
chroma meter (VJ8-0192) adjust color temperature to 3100
± 20 K and luminosity to 900 ± 20 cd/m2. Be careful of han-
dling the lump and its circumference are high temperature
during use and after power off for a while.
2-2. Setup
1. System requirements
Windows 2000 or XP or Vista
IBM® -compatible PC with pentium processor
USB port
2. Video monitor
Connect the video output to a video monitor with an input
impedance of 75 ohms.
2-3. Adjustment Items and Order
1. AWB Adjustment
2. CMOS White Point Defect Detect Adjustment
3. CMOS Black Point And White Point Defect Detect Adjust-
ment In Lighted
4. Focus Assistance Drive Adjustment
5. CS Mount Optical Axis Adjustment
Note: If the lens, CMOS and board and changing the part, it
is necessary to adjust again. Item 1-5 adjustments should be
carried out in sequence.
2-4. Connecting the camera to the computer
1. Connect the camera’s USB terminal to the computer’
USB connector.
2. It turns on power while pushing the FAR button and the
SET button of the operation panel.
3. Double-click on the DscCalDi.exe.
4. L5DJ2 is selected with Model_Code.
5. PAL (VCC-HD2300P) or NTSC (VCC-HD2300) is
selected with Video_Mode.
2-4-1. Computer screen during adjustment
2-4-2. Operation buttons
Ref. No. Name Part code
J-1
J-2
J-3
J-4
J-5
J-6
J-7
J-8
VJ8-0190
VJ8-0192
VJ8-0191
VHJ-0196
VHJ-0197
VHJ-0198
Pattern box
Calibration software
Chroma meter
Spare lump (pattern box)
Standard lens
Standard lens
C-CS adapter
Siemens star chart
Number
1
1
1
1
1
1
1
1
Firmware
QrCode
AWB
Focus
UV Matrix
R Bright
RGB Offset
Tint
B Bright
Gain
Phase
LCD
Calibration Upload
Initialize
LCD Type H AFC Test
VCOMDC
VCOMPP
Cal Data
Cal Mode
OK
OK
EVF
USB storage
Get
Set
VID Set
PID Set
Serial Set
Rev. Set
Setting
Language
Video Mode
VCO
Factory Code
Backrush pulse : Set
Get
Model_Code

-9 -
2-5. Adjustment
1. AWB Adjustment
Adjustment location: AWB of computer screen
Measuring location: Computer screen
Measuring equipment:
Subject: Lens of VHJ-0196
Preparation:
Lens is set on TELE edge/NEAR edge.
Adjusting method:
1. Set a distance of 0.5-1.0 cm between camera lens and
the pattern box. (Do not enter any light.)
2. Connect the camera’s USB terminal to the computer’
USB connector.
3. It turns on power while pushing the FAR button and the
SET button of the operation panel.
4. Double-click on the DscCalDi.exe.
5. Click the AWB, and click the Yes.
6. AWB adjustment value will appear on the screen.
7. Click the OK.
Adjustment value determination is effectuated using the
“CHECK”.
CHECK= wc0, wc1, wc2
The adjustment values fulfill the conditions below, they are
determined as within specifications.
Adjustment value determination
wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40
2. CMOS White Point Defect Detect Adjustment
Adjustment location: CCD Defect of computer screen
Measuring location: Computer screen
Measuring equipment:
Subject:
Note:
If readjusting after it has already been adjusted, wait for 15
minutes or more for the unit to cool down first.
Adjustment method:
1. Connect the camera’s USB terminal to the computer’
USB connector.
2. It turns on power while pushing the FAR button and the
SET button of the operation panel.
3. Double-click on the DscCalDi.exe.
4. Shield light with a lens cap to provide dark condition.
5. Select “CCD Defect” on the LCD “Test”, and click the “Yes”.
6. After the adjustment is completed, OK will display.
7. Click the OK.
3. CMOS Black Point And White Point Defect Detect
Adjustment In Lighted
Adjustment location: CCD Black of computer screen
Measuring location: Computer screen
Measuring equipment:
Subject: Lens of VHJ-0196
Adjusting method:
1. Set a distance of 0.5 - 1.0 cm between the pattern box and
the camera.
2. Connect the camera’s USB terminal to the computer’
USB connector.
3. It turns on power while pushing the FAR button and the
SET button of the operation panel.
4. Double-click on the DscCalDi.exe.
5. Select “CCD Black” on the LCD “Test”, and click the “Yes”.
6. After the adjustment is completed, the number of defect
will appear.
7. Click the OK.
Camera
Pattern box
Camera
Pattern box

-10 -
4. Focus Assistance Drive Adjustment
Adjustment location: Focus of computer screen
Measuring location: Computer screen
Measuring equipment:
Subject: Lens of VHJ-0197 and VHJ-0198,
Siemens star chart
Note:
Do not vibrate during the adjustment.
Lens is set 2m and F1.8.
Adjustment method:
1. Set the siemens star chart 200 cm from lens surface
so that it becomes center of the screen (Illumination
above the subject should be 600 lux or more.).
2. Connect the camera’s USB terminal to the computer’
USB connector.
3. It turns on power while pushing the FAR button and the
SET button of the operation panel.
4. Double-click on the DscCalDi.exe.
5. Click the “Focus”, and Click the “Yes”.
6. Lens adjustment value will appear on the screen.
7. Click the OK.
Adjustment value determination is effectuated using below val-
ues.
The adjustment values fulfill the conditions below, they are
determined as within specifications.
Adjustment value determination
AF_I_WIDE = 0 ± 2500, AF_I_MID1 = Reference value,
AF_I_MID2 = 0, AF_I_MID3 = 0, AF_I_MID4 = 0,
AF_I_MID5 = 0, AF_I_MID6 = 0, AF_I_TELE = 0,
QR_Z_WIDE = 0, QR_F_I_WIDE = 0, QR_F_I_TELE = 0,
QR_Z_AORI = 0, QR_F_I_AORI = 0, IRIS_GAIN = 0,
IRIS_OFFSET = 0
5. CS Mount Optical Axis Adjustment
Adjustment location: Privacy Mode of computer screen
Measuring location: Computer screen
Measuring equipment:
Subject: Lens of VHJ-0196
Preparation:
Lens is set on TELE edge/NEAR edge.
Adjusting method:
1. Connect the camera’s USB terminal to the computer’
USB connector.
2. It turns on power while pushing the FAR button and the
SET button of the operation panel.
3. Double-click on the DscCalDi.exe.
4. Select “Privacy Mode” on the LCD “Test”, and click.
5. Area display is made on (Check is put in Privacy Mode).
6. Four corners of mechanical vignetting with the lens are
adjusted to enter between double frames by "Up",
"Down", "Left" and "Right".
7. "WIDE" is clicked and the adjusted value is preserved.
8. Click the OK.
Down
Up
Right
Left
Privacy Mode
Privacy mask
Tele
Wide
OK
Privacy mask calibration
Camera 200 cm Siemens
star chart