sauermann E INSTRUMENTS E6000 Installation and operation manual

OPERATING & MAINTENANCE
MANUAL
E6000
Combustion Analyzer
Respect your environment: think before printing the full manual on paper

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TABLE OF CONTENTS
1.0 IMPORTANT INFORMATION 07
1.1 Information about this manual 07
1.2 Safety warnings 07
2.0 SAFETY 08
2.1 Intended use of the product 08
2.2 Improper use of the product 08
3.0 WORKING PRINCIPLE 09
3.1 General overview of the Analyzer 09
4.0 DESCRIPTION OF THE PRODUCT 11
4.1 Working principle 11
4.2 Measurement cells 11
4.3 CO dilution 11
4.4 Fuel types 12
4.5 Pressure sensor, piezoelectric, temperature compensated 12
4.6 Gas extraction pump 12
4.7 Simultaneous measurement of pressure, O2, pollutants 12
4.8 Smoke measurements 12
4.9 Temperature measurements 12
4.10 Auxiliary measurements 12
4.11 Bluetooth® connection 12
5.0 DESCRIPTION OF COMPONENTS 14
6.0 MAIN CONFIGURATIONS 17
7.0 TECHNICAL SPECIFICATIONS 18
7.1 Technical specifications 18
7.2 Measurement and Accuracy Ranges 20
8.0 USING THE FLUE GAS ANALYZER 21
8.1 Preliminary operations 21
8.2 Warnings 21
8.3 Analyzer power supply 22
8.3.1 Checking and replacing the batteries 22
8.3.2 Use with external power pack 22
8.4 QR Code generation 22
8.5 Connection diagram 23
8.5.1 Gas Sampling Probe 25
8.5.2 Condensate trap and fine dust filter 26
8.5.3 Connecting the gas sampling probe
(standard / average CO) and water trap assembly 26
8.5.4 Gas probe for industrial engines 26
8.5.5 Combustion air temperature sensor 27
8.5.6 Tc-K temperature measurement probe 27
8.5.7 Ionization current measurement probe 27

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TABLE OF CONTENTS
8.5.8 Draft measurement pressure gauge compliant
with UNI 10845 standard. 27
8.5.9 Pressure Test Kit 27
8.5.10 Burner pressure verification probe 27
8.5.11 Connection to PC 27
8.5.12 Connection to battery charger 28
9.0 POWER ON - OFF 29
9.1 Starting the device 29
10.0 CONFIGURATION 31
10.1 Configuration Menu 31
11.0 MEMORY 73
11.1 Memory Menu 73
11.1.1 Memory Organization 75
12.0 PRINT 88
12.1 Print Menu 88
13.0 MEASUREMENTS 99
13.1 Measurements Menu 99
14.0 COMBUSTION ANALYSIS 118
14.1 Combustion Analysis 118
14.1.1 Switching on the instrument and auto-calibration 118
14.1.2 Inserting the probe inside the stack 118
14.1.3 Simultaneous measurement of pressure, O2, pollutants 119
14.1.4 Flue Gas Analysis 119
14.1.5 End of Analysis 119
14.2 Combustion Analysis - Preliminary operations 121
14.3 Performing the Combustion Analysis - Manual mode 123
14.4 Performing the Combustion Analysis - UNI 10389 mode 125
14.5 Performing the Combustion Analysis - BImSchV mode 127
14.6 Performing the Combustion Analysis - Data logger mode 128
15.0 SENSORS 130
15.1 Sensors arrangement 130
15.2 Sensor types and relevant positioning 131
15.3 Gas sensors life 131
15.4 CxHy sensor for measurement of the unburnt hydrocarbons 132
15.4.1 Installing the CxHy sensor 132
16.0 MAINTENANCE 133
16.1 Routine maintenance 133
16.2 Preventive maintenance 133
16.3 Cleaning the sample probe 133
16.4 Maintaining the water trap / filter unit 134

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16.5 Replacing the particulate filter 134
16.6 Replacing the gas sensors 135
16.7 Replacing the battery pack 140
16.8 Replacing the printer paper roll 141
16.9 Firmware Update 142
17.0 TROUBLESHOOTING 143
17.1 Troubleshooting guide 143
18.0 SPARE PARTS AND SERVICING 145
18.1 Spare parts 145
18.2 Accessories 146
18.3 Service Centers 147
ANNEX A - Data management with “E INSTRUMENTS QR CODE APP” 148
ANNEX B - Analysis report examples 150
ANNEX C - Coefficients of the fuels and Formulas 153
ANNEX D - Optional measures list 154
ANNEX E - Declaration of Conformity 157
E INSTRUMENTS by SAUERMANN - ALL RIGHTS RESERVED -
Total or partial reproduction of this document by any means (including photocopying
or storage on any electronic medium) and transmittal of same to third parties in any
manner, even electronically, is strictly prohibited unless explicitly authorized in writing
by E INSTRUMENTS by SAUERMANN.

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1.1 Information about this manual
 This manual describes the operation and the characteristics and the maintenance of the Combustion Analyzer
E6000.
 Read this operation and maintenance manual before using the device. The operator must be familiar with the
manual and follow the instructions carefully.
 This use and maintenance manual is subject to change due to technical improvements - the manufacturer
assumes no responsibility for any mistakes or misprints.
1.2 Danger levels and other symbols
WARNING
Information on LCD
Ensure correct disposal
Keyboard with preformed keys
with main control functions.
1.0 IMPORTANT INFORMATION
Symbol Meaning Comments
Read information carefully and prepare
safety appropriate action!
To prevent any danger from personnel or other
goods. Ignoring of this manual may cause
danger to personnel, the plant or the
environment and may lead to liability loss.
The magnets in the back of the instrument can damage credit cards, hard driver, mechanical
watches, pacemakers, defibrillators and other devices proven sensitive to magnetic fields.
It is recommended to keep the instrument at a distance of at least 9.84 inches (25cm) away
from these devices.
Dispose of the battery pack at the end of its
working life only at the dedicated collecting bin.
The customer takes care, at his own cost, that
at the end of its working life the product is
collected separately and it gets correctly
recycled.
07/08/14
10:00
Service
Information
Esc
@sauermanngroup.com
sales.instruments
www.e-inst.com
Phone: [phone]
Langhorne, PA 19047 USA
850 Town Center Drive
by Sauermann
E Instruments

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2.0 SAFETY
2.1 Intended purpose
This chapter describes the areas of application for which the E6000 is intended.
Using the E6000 in other application areas is at the risk of the operator and the manufacturer assumes no
responsibility and liability for loss, damage or costs which could be a result. It is mandatory to read and pay
attention to the operating/maintenance manual.
All products of the series E6000 are handheld measuring devices in professional flue gas analysis and emissions
monitoring for boilers, engines, burners, furnaces, heaters and other combustion equipment.
Additional functions of the measuring instrument:
 Flue gas analysis according 1. BImSchV or qA-mean value (selectable)
 Calculating of stack heat loss and efficiency
 CO- and NO environment measurement
 Store Smoke value, calculating mean value
 Measuring differential pressure
 Draft measurement
2.2 Improper use of the product
The use of E6000 in application areas other than those specified in Section 2.1 "Intended use of the product" is to
be considered at the operator’s risk and the manufacturer assumes no responsibility for the loss damage or costs
that may result. It is compulsory to read and pay attention to the instructions in this use and maintenance manual.
E6000 should not be used:
 For continuous measurements > 1h without completing a fresh auto-zero cycle.
 As safety alarm instrument or control device.

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3.1 General overview of the Analyzer
E6000 is a portable analyzer for flue gas and emissions.
The instrument is equipped with:
 Pneumatic circuit which can accommodate up to 6 sensors in the FLEX-sensors series.
 Intuitive user interface: the instrument can be used without the support of the user manual.
 Wide (55x95 mm) and bright TFT color display which delivers great readability thanks to the zoom function
and an efficient backlight.
 Single rechargeable 'Li-Ion' battery pack, used to power both the unit and the thermal printer.
 Thermal printer integrated in the instrument.
 Connectivity with a computer through the USB connection and/or Bluetooth ®. Once the special software
provided with the instrument is used, this allows for the storage of combustion analysis as well as the
configuration of the main parameters.
 Connectivity with a smartphone through Bluetooth®. Once the specific APP “E-Inst. App” available on Google
play-store is installed on the device, the user can start remote analysis of combustion and/or view real-time
data of the analysis in progress.
Main functions:
- Combustion analysis in manual or automatic mode (UNI 10389-1 or BImSchV or according to the data logger
function, user-defined mode).
- The analyzer is pre-installed with 12 commonly used fuel parameters (such as natural gas, #4 oil, diesel
wood, coal, propane, & LPG)
- The user can load and save parameters for 32 additional fuels if the fuels chemical are known.
- Monitoring of pollutants (emissions).
- Memory capable of storing up to 2,000 full analysis.
- Storing of acquired data and their averaging.
Measurable gases:
- CO, CO2, CxHy referenced to methane
- O2
- CO (ambient monitoring)
- CO / H2
- CO (low, medium, high)
- NO (low, medium)
- NO2 (low, medium)
- SO2 (low, medium)
- NOx
- H2S
- H2
Measurements:
- Ambient CO (with the internal sensor)
- Draft in the stack.
- Smoke (with the use of the external manual pump).
- Gas pressure in the piping, pressure in the burning chamber and check of the pressure switches, using the
measurement range up to 80 WC (200hPa).
- Combustion air measurement
- Auxiliary temperatures
- Air speed for air or flue gas leaving the stack with the use of Pitot tube
- Ionization current measurement (with external auxiliary probe)
3.0 WORKING PRINCIPLE

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Maintenance:
- Sensors can be replaced by the user without having to ship the instrument to the service center, because the
spare sensors delivered are pre-calibrated.
- The instrument requires annual calibration, as required by the standard UNI 10389-1, to be carried out at any
authorized service center.
Certificate of calibration
The instrument is accompanied with a calibration certificate compliant with standard EN 17025.