Saunacore Heaters User manual

ATTENTION: TTHIS MMANUAL MMUST RREMAIN WWITH TTHE OOWNER OOROOPERATOR OOFTTHE SSAUNA
SAUNACORE
INSTALLATION INSTRUCTIONS FOR SAUNACORE KW SAUNA HEATING UNITS & CONTROLS
INSTALLATION
GUIDE &
OWNERS MANUAL
SAUNACORE
www.saunacore.com
This Manual contains installation and operation instructions,
specifications, maintenance information, and warranty information
Saunacore Heaters
Technical Hotline [phone]

Figure 1
IT IS UNLAWFUL TO INSTALL THIS UNIT WITHOUT
FIRST OBTAINING A PERMIT FROM THE LOCAL
ELECTRICAL INSPECTION AUTHORITY
Top View of SAUNACORE Heaters
CORNER MOUNT
INSTALLATION INSTRUCTION FOR ALL SAUNACORE KW
HEATING UNITS
SAUNACORE KW is installed in a corner of the Sauna room or on
the straight wall by means of two mounting brackets (see
illustration).
The unit should be placed 2" inches (minimum) from the floor,
and not closer than 45 inches to the ceiling.
Lift the unit 2 inches (minimum) from the floor, hold it against
the corner or straight wall and mark the location. Fasten the
brackets with 1-1/2" mounting screws supplied. Be sure that the
mounting screws are fastened not only through the soft wood lining
of the sauna room but also into a solid piece of strapping, 2"x 4"
etc., to hold the weight of the unit (approximately 50lbs.with the
rocks).
First perform the electrical hook up. CAUTION: This work should be
done by a Licensed Electrician. Then slide the unit back onto the
brackets. The Saunacore heating units that do not have a control
built in should mount the control box on the outside wall of the
sauna room beside the door. The thermostat sensor bulb only, is to
be located inside the sauna room and is to be mounted on the
ceiling above the SAUNACORE heater.
For electrical hook up follow the wiring diagram. This work should
be done by a Licensed Electrician only.
Do not install a Showerhead or water spraying device above
the heating unit.
All wiring to the SAUNACORE heater must be routed away from any
direct radiation from the SAUNACORE Heating unit, and be
made with liquid tight conduit.
SAUNA ROCKS (STANDARD, SPECIAL EDITION, STEAM VAPORIZOR MODEL)
After installation of the SAUNACORE Heating unit, carefully place all
the igneous Sauna rocks which are supplied onto the rock basket at the
top of the sauna stove. Rocks do not make contact with heating element
THIS UNIT MUST BE OPERATED WITH THE ROCKS IN PLACE.
SAUNA ROCKS (Ultimate Models)
Placement of Sauna Rocks
Do not operate the sauna heater without the stones. Use only the
stones that are supplied with the sauna heater. Wash stones with
water and place them inside of the heater so that rocks are
between and around the heating elements onto adjustable tray.
Take care, however, not to force the rocks between the elements.
Use smaller stones first and continue to fill the heater with larger stones.
You may not need all of the stones. Make sure the adjustable rock tray
is not lower than level 3 in the heater cavity
STONES SHOULD BE PLACED LOOSELY WITHIN THE HEATER SO
THAT THERE IS AMPLE HEAT CIRCULATION AROUND THEM. STONES
SHOULD ALSO COVER THE HEATING ELEMENTS COMPLETELY!
POURING WATER DIRECTLY ON EXPOSED ELEMENTS COULD
GREATLY DECREASE THE LIFE OF THE ELEMENTS!
1
Installation Instructions
SAUNACORE
The total connected load should not be more then
80% of the rating of the overcurrent devices.
Sauna heater controls enclosure box and contactor
enclosure box are NOT supplied with the heating units.
Certified to CAN/CSA Std. No. 164
Conforms to UL. Std. 875
Control Box: 3.5" deep x 3.75" high x 5-19/32" wide.
Volume (63 Cu.in.)
Contactor Box: min 6" wide x 6" high x 3" deep
Volume (108 Cu.in.) minimum
All electrical wiring between sauna heater, high power controls,
and magnetic contactor must be through a liquidtight metal
conduit raceway.
The liquidtight metal conduit must be CSA or UL certified and labelled.
With the following specifications:
105C/221F Dry Temperature Rating
Adequate for 600 volt and lower circuits
Hazardous location per NEC 501
In compliance with UL 360
In accordance with Article 350 of National Electrical Code
CSA/UL Certified & Labelled on Conduit

HEATER GAURD
A non metallic Guard shall be used and located not closer than 6"
from the SAUNACORE Heater.
CAUTION
If the manually-resettable Temperature-limiting Control (Hi-Limit)
trips frequently, a Qualified Serviceman should be contacted.
TEMP-LIMITING CONTROL
Each heater is equipped with a high limit control switch as a safety
device. If an abnormal heating condition should occur, the heater
will automatically shut off. The high limit switch will need to be
reset manually before the heater will operate. To reset the high
limit, locate the reset button (bottom front) and push inward until
the contactor engages. If the reset button continues to trip, contact
a qualified service person. If using GFI and tripping occurs heater
must be operated first with non GFI breaker to bake elements
(remove initial moisture that may cause GFI to trip)
Electrical Outlets
Electrical outlets are not permitted in a sauna room. If
speakers are installed in a sauna, they should not be installed
higher than 2 feet from the floor and should be located away from
the sauna heater.
Heater Guard
A heater guard rail is necessary to protect the sauna bathers from
the hot surfaces of the sauna heater. The guard rail should be
attached to the wall and should not be placed higher than the top
of the heater, below the rock line. heater
the
Warnings!
• Do not smoke, use alcohol, or exercise in the sauna.
• Do not exceed 30 minutes in the sauna at one time as
excessive exposure can be harmful to your health.
• Persons in poor health should consult a physician prior to
using the sauna.
• Do not place any combustible material on or over the sauna
heater.
• At no time should towels, bathing suits, buckets or dippers
or any other flammable material be placed on or over the
heater.
• Use only clean tap water on the sauna stones. Do not use
any chemically treated water (such as spa or pool water) on
the heater at any time. Use of chemically treated water can
result in rapid oxidation of the heater components, voiding
warranty.
22
Installation Instructions
SAUNACORE
FFiigguurree 22
Note: Warranty is void on Saunacore heaters and
controls if the installer or electrician fails to
follow the necessary wiring information as
provided in this wiring diagram or fails to follow
any and all applicable codes pertaining to the
installation of this product.
Sauna Room
FFiigguurree 3
Sauna R
Heater Guard
oom
guard must extend up to ceiling. (Fig 3)
2" min
2" min
(applies to Canadian application)
STD, SE, SV, ULT Models
Standard HD & ULT C6 +1
STD(HD) & ULTC6 (ED)
(Hi-Limit Tripping Cause - Refer to Page 16)

LIGHT Indicator-
FAN Indicator-
HEAT Indicator-
STANDBY Indicator-
(optional)
ON/OFF Button-
(+Temp Set Button
Hold Down)
Operation Instruction for Sauna Commander Control
1. Activate main power from Electrical panel.
2. Once the power is on, the current room temperature will be
displayed in the "Commander" readout window.
3. To activate the sauna heater press and release the ON/OFF
button in the center of the Commander Control.
4. The Light and Heat displays will illuminate. The heater is now
activated and the sauna interior light has been activated.
5. To set/change the sauna temperature at any time, hold the
ON/OFF button down until the temperature you desire is set,
than release the button. The temperature will be displayed in
readout window. The temperature can be set between 30
degrees Celsius up to 90 degrees Celsius at one degree
increments. The temperature set will remain unless the main
power is turned off, if this occurs it will be set at 30 degrees
Celsius.
6. If your sauna does have a fan connected to the Commander
Connection Box, it will automatically activate when the sauna
reach a certain temperature and the Fan display will illuminate.
7. To shut off the heater press and release the ON/OFF button
located in the center of the Commander Control pad.
8. If your heater has the Standby feature it will activate
immedately after it has been turned off. The heater at this
point will re-activate and remain on for 1 hour of operation (1
min on /1 min off simutaneouly), it will then finally shut off.
9. During the Standby mode, if you wish to activate the heater at
full capacity and bypass the Standby mode, simply press the
ON/OFF button.
10. Whenever the heater shuts off, the sauna light will remain on
for an extra 5 to 10 minutes and it may blink on-off to notify
you that it is ready to shut down.
Note:
• All sauna heaters will automatically shut off in 30 minutes
(may be set for 60 minutes).
• If the sauna system is 600 volts, 450 volts, 380 volts, 240
volts, or 208 volts; the light bulb and fan MUST BE 240V. If
the sauna system is 120 volts, then the light bulb and fan
MUST BE 120V.
• Some of the sauna systems may operate with dual voltage.
• For safety precautions, when the sauna is not being used
and during service, ensure that the main power supply is
switched off.
3
Commander Control
SAUNACORE

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Commander Controls Installation & Wiring
UNACORE .
Figure 44
Figure 33Commander Controll KW2 - KW6 Power Supply
(120v or 240v Maximum 1 Phase)
Commander Control Wiring Diagram
240v/208v 1 phase
Over 30 Amps or Any 3 phase
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
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Commander Controls Installation & Wiring
SAU
Figure 44
Figure 33Commander Controll KW2 - KW6 Power Supply
(120v or 240v Maximum 1 Phase)
Commander Control Wiring Diagram
240v/208v 1 phase
Over 30 Amps or Any 3 phase
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
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Commander Controls Installation & Wiring
NACORE I\\\\\
Figure 44
Figure 33Commander Controll KW2 - KW6 Power Supply
(120v or 240v Maximum 1 Phase)
Commander Control Wiring Diagram
240v/208v 1 phase
Over 30 Amps or Any 3 phase
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
4 www.saunacore.com
Commander Controls Installation & Wiring
SAUNACORE
Figure 44
Figure 33Commander Controll KW2 - KW6 Power Supply
(120v or 240v Maximum 1 Phase)
Commander Control Wiring Diagram
240v/208v 1 phase
Over 30 Amps or Any 3 phase
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
J7 - C - PREHEAT
J6 - T - TEMP LOCK
J5 - F - CELC / FAHR
J4 - P - 30/60 MINUTES
ADD JUMPER TO CHANGE SETTINGS
CAUTION: THE MANUAL RESET LIMIT SHALL BE WIRED IN THE CIRCUIT
For supply connections, use suitable AWG wires suitable for at least
90 C (190 F).
oo(use copper wire only) - Ground wire must be insulated.

5
Commander Keypad Mounting Installation
SAUNACORE
Figure 55Figure 66
Figure 77Internal Commander Schematic

SAUNACORE "MERCURI" Control Operating Instructions
Display windows:
Left Window “Minutes” Time Display
Right Window “Degrees” Temperature Display
Signaling LED’s:
C - Temperature is displayed in deg C
F - Temperature is displayed in deg F
Heat - Flashing means heater is on
Run - Sauna is during operation cycle
Aux - Auxiliary output is active
Pwr - Unit is connected to power source.
Arrows Up and Down below “Minutes” window change period of the sauna cycle.
Time can be adjusted between 1 to 60 minutes. It is time during which temperature
inside sauna room will be maintained within set temperature +- 3 deg C.
If sauna is not during operation time can be adjusted up and down. During operation
time can be only be adjusted down. Meaning operation period will be decreased.
Arrows Up and Down below “Degrees” window change target temperature of the
operation cycle. Target temperature can be can be adjusted between 1 to 90 deg C
( 32 to 190 deg F).
If sauna is not during operation temperature can be adjusted up and down.
During operation temperature can be only be adjusted down. Meaning target
temperature will be decreased.
During sauna operation Degrees windows will show target temperature for
1 second and current room temperature for 3 seconds.
Unit is capable of displaying temperature both on deg C and deg F. In order to switch
between units both down arrows need to be held continuously depressed for 10 seconds,
until LED beside “degrees” windows changes, lighting up unit required units window (F or C).
As default deg C are selected.
Initially for the first 5 seconds, when either Up or Down key is depressed and held, modified
value (time or temperature) changes every second. If button is pressed continuously for longer
then 5 seconds, changes are more rapid, every 0.5 second, and finally after 15 seconds every
0.25 second, allowing fast wide range changes.
Controller is capable of detecting faulty temperature sensor and overheating of the sauna room.
Message ‘ts’ means temperature sensor problem, message ‘too hot’ means overheating of the room.
In both conditions heater operation is disabled and sauna becomes not operational until first - fault
condition is corrected and secondly unit is restarted by power cycling or error is cleared by continuously
holding start button for 15 seconds.
Sauna operation is triggered by “Start” button. Unit will maintain set temperature for set period of time.
Unit remembers last setting, so if no changes are made and start button is depressed and released,
last used values are used.
After set time expires unit remains in stand-by mode for 10 minutes displaying last time used values
of time and temperature. After that goes to sleep mode, where only PWR LED is on and display is
blanked. Unit wakes-up if any of the buttons is touched.
Unit is equipped with Aux output 120VAC 10 A. This output is controlled by AUX button
and is not associated with sauna cycle. Can be used i.e. for lights, radio, fan etc.
Once turned on will remain on as long as is not turned off by user, regardless of the state of the
sauna room.
6

Figure 99
Figure 88
Coil
Electronic Control
(rear view)
1 Amp
240 V
Fuse
(INLINE)
H1 L1 L2 H2
Temperature Plug
Temperature
Sensor
in sauna
(over stove, ceiling
height)
Control
Ground
H.L.
Heater
Conduit
or BX
Ground
POWER
SUPPLY
Ground
L1
L2
Conduit
or BX
L3
L1
L2
L3
H1 L1 L2 H2
H.L.
Heater
Temperature Plug
Temperature
Sensor
Power Supply
Ground L1 L2
Conduit
or BX
Ground
Control
7 www.saunacore.com
Mercuri Digital Control
SAUNACORE
Mercuri Digital Controls
(120v/240v 1Phase 30 Amps + Under)
(rear view)
Mercuri Digital Controls
(240v/208v) 1 Phase Over 30 Amps or Any 3 Phase)
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Operation:
Set time and temperature.
Temperature display window will
alternate simultaneously from
current
room temperature and set
tempurature
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
(rear view)
AUX
LIGHT
N
LIGHT
N
CAUTION: THE MANUAL RESET LIMIT SHALL BE WIRED IN THE CIRCUIT
For supply connections, use suitable
AWG wires suitable for at least
90 C (190 F). (Use only copper wire).
o
o
Ground wire must be insulated.
Mercuri control must be installed outside of
the sauna room, into a 3 gang masonry
electrical box.
When the magnetic contactor
is used, it also must be installed
into an appropriate metal
electrical enclosure box outside the sauna.
Box Size: 3.5" deep x 3.75" high x 5-19/32" wide
Volume (63 Cu.in.)
Box Size: min 6" wide x 6" high x 3" deep
Volume (108 Cu.in.)
Eurpean Connection
( L2 = N - "Neutral")

8 www.saunacore.com
Mercuri Digital Control
SAUNACORE
Figure 10
Coil
Electronic Control
(rear view)
1 Amp
240 V
Fuse
(INLINE)
H1 L1 L2 H2 Temperature Plug
Temperature
Sensor
in sauna
(over stove, ceiling
height)
Control
Ground
H.L.
Heater
Conduit
or BX Ground
Ground
Conduit
or BX
L1
L2
L3
Coil
HEATER
Conduit
or BX
Ground
L1
L2
L3
Mecuri Digital Control
(240v/208v) 1 or 3 Phase 50 Amps and over)
L1 L2L3
Breaker Panel
Ground
L2
L3
L1
L1 L2
L3
(Main Power Supply)
Mercuri control must be installed outside of the sauna room, into a 3 gang masonry
electrical box. When a magnetic contactor is used, it also must be installed into an
appropriate metal electrical enclosure box outside of the sauna.
For supply connections, use suitable AWG wires suitable for at least 90 C (190 F).
(Use copper wire only). - Ground wire must be insulated. oo
CAUTION: THE MANUAL RESET LIMIT SHALL BE WIRED IN THE CIRCUIT.
(applies to Canadian application)
Terminal Connection
Block

9
Mechanical Controls—Wiring (wall or built-in)
SAUNACORE
Figure 113
Figure 112
AB
L1 L2
T1 T2
C
Breaker Panel
MECHANICAL
CONTROL
A
B
C
Thermostat Control
240v Pilot Light
Timer
H.L.
Heater
Conduit
or BX
Coil D
Conduit
or BX
Inline Fuse
Ground
Ground
Ground
L1 L2
L3
AB
L1 L2
T1 T2
C
L2
L1
Breaker Panel
MECHANICAL
CONTROL
A
B
C
Thermostat Control
240v Pilot Light
Timer
Ground
H.L.
Heater
Conduit
or BX
Ground
Mechanical Control
(120v/240v/1Phase 30 Amps and Under)
Mechanical Control
(240v/208v/1 Phase over 30 Amps and any 3 Phase)
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
Inline Fuse: 5 amp 240 Volts MAX
(Offers Coil Protection)
CAUTION: THE MANUAL RESET LIMIT
SHALL BE WIRED IN THE CIRCUIT.
(Use copper wire only).
For supply connections, use suitable
AWG wires suitable for at least 90 C
(190 F). o
o
Ground wire must be insulated.
Mechanical control must be installed outside
of the sauna room, into a 3 gang masonry
electrical box.
When a magnetic contactor is used, it also
must be installed into an appropriate metal
electrical enclosure box outside the sauna.
(For control and contactor box sizes refer to
page 7 of this manual).
European Connection
( L2 = N - "Neutral" )

10
Mechanical Controls—Wiring (wall or built-in)
SAUNACORE
Figure 114
AB
L1 L2
T1 T2
C
Breaker Panel
MECHANICAL
CONTROL
A
B
C
Thermostat Control
240v Pilot Light
Timer
H.L.
Heater
Conduit
or BX
Coil
Conduit
or BX
Inline Fuse
Ground
Ground
Ground
L1 L2
L3
Mechanical Control
(240v/208v/1 or 3 Phase 50 Amps and over)
Breaker Panel
Conduit
or BX
Coil
Inline Fuse
Ground
L1 L2
L3
L1 L2L3 L1 L2L3
L1 L3 L2
Mercuri control must be installed outside of the sauna room, into a 3 gang masonry
electrical box. When a magnetic contactor is used, it also must be installed into an
appropriate metal electrical enclosure box outside of the sauna.
For supply connections, use suitable AWG wires suitable for at
least 90 C (190 F).
(Use copper wire only). - Ground wire must be insulated.
oo
CAUTION: THE MANUAL RESET LIMIT SHALL BE WIRED IN THE CIRCUIT.
Breaker Panel
(Main Power Supply)
(applies to Canadian application)
Terminal Connection
Block

11 www.saun
Figure 16
acore.com
Commander Control For Emitters Power Supply
SAUNACORE
IMPORTANT!
Loose connections or connectors
may cause electrical shortage.
Make sure all connections and
connectors are firmly secure.
Note:
All power supply wires
from control box to stove
must be protected by
metal conduit.
CAUTION: THE MANUAL RESET LIMIT SHALL BE WIRED
IN THE CIRCUIT.
For supply connections, use suitable AWG wires suitable for at least
90 C (190 F). (Use copper wire only). - Ground wire must be insulated.
oo
European Connection
( L2 = N - "Neutral" )

Figure 19
Figure 118
Standard HD & ULT C6+1
7.5"
7.5"
9"
9"
Heater Guard must
be from floor to ceiling
Stove must have:
Figure 117
Mounting
Diagram for
Residential
Model
•Standard Model
•
Special
Edition Model
•
St eam Vaporizer
Model
Sauna Room
Mounting Diagram - Ultimate
12
Heater Mounting
SAUNACORE
A non metallic guard rail must be away from sauna heater by a minimum
of 9 inches, and the heater must be a minimum of 7.5 inches away from
any vertical surface. There must be a minimum of 45 inch clearance from
the top of the heater to the ceiling.
min 2 inches
min 2 inches
A non-metallic guard rail must be away from the residential sauna heater models by a minimum
of 4 inches, and the residential heater models must be minimum 2 inches away from any vertical
surface. There must be a minimum of 45 inches clearance above the heater to the ceiling and
a minimum of 2 inches above the floor.
(applies to Canadian application)

Ultimate
Sauna Parts
01- Connection Box
02- Industrial Heating
Element
03- Body Heat Shield
04- Mounting Body
Brackets
05- Rock Tray Support Bars
06- Front Body Panel
07- Rock Grill
08- Heat Deflector
09- High Limit Switch
10- Rear Body Panel
11- Lower Heat Shield
12- Floor Support Bar (OPT)
Standard, SE, & SV
01- Bottom Connection Box
Lid
02- S/S Vaporizer Tank
03- Rear Body Panel
w/conn box
04- Lowwer Heat Shield
05- Industrial Heating
Element
06- FrontBody Panel
07- Body Heat Shield
08- Rock Grill
09- Rock Tray
10- High Limit Switch
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SAUNACORE
08
09
Figure 20
Figure 21
Components

Maintenance Instructions
1) Saunacore strongly recommends that the sauna floor is made of a
material that is easily cleaned. Ceramic tile, concrete, marble, sheet
vinyl, etc. are all suitable for use in a sauna. When the sauna floor is
made of a non-porous material, it is easy to keep clean, sanitary and
odour free. Carpeting is not recommended for use in the sauna.
2) To remove perspiration stains from the walls and benches, the wood
may be lightly sanded with fine sandpaper to restore its appearance.
We do not recommend that stains or sealers be used in the sauna, as
they may produce toxic vapours.
3) Clean water should always be used in sauna buckets and water should
be dumped out after every use. Scour buckets and dippers occasionally
when film collects from usage. Use plastic bucket liner in bucket to
prevent leakage.
4) To maintain appearance of the sauna heater, remove water stains by
wiping cool heater with a damp cloth.
5) The sauna room will heat faster if the high vent is kept in a closed
position during the initial heat up period. The low vent may always be
kept in the open position.
6) Scrub benches with a soft brush, using soap and water or a mild
disinfectant when needed. Typical maintenance in a commercial
application is about once a week. Each sauna bather should sit or lie
on a towel when taking a sauna, to aid in prolonging the life of the
benches.
7) A floor drain is recommended for use in commercial applications. It
facilitates drainage when a large volume of bathers uses the sauna, as
well as easy maintenance.
8) Remove duckboard flooring and wash with disinfectant. On wooden
duckboards, test disinfectant on a small area to ensure that there is no
chemical reaction that may discolour the wood. Hose off duckboard
and replace in sauna.
9) Required warning signs should always be posted according to the
instructions.
10) Use only clean water on the sauna stones. Do not use any chemically
treated water (such as spa or pool water) on the heater as it will cause
rapid oxidation of the internal heater components.
11) Saunacore sauna heaters require no special maintenance when
properly installed by a qualified electrical contractor. After about I year
of use, inspect the stones to determine if they need replacement.
Rocks may crack or crumble over time.
Stove Maintenance
14
SAUNACORE

Sauna-Use Procedures
l . Sauna must be turned on approximately 15-20 minutes before each
initial use in order to heat up sufficiently.
2. Shower before entering the sauna, in order to remove body oils, and dirt.
Must remain wet, do not towel off.
3. When entering the sauna, open vent, for maximum oxygen circulation
EXTREMELY IMPORTANT!
4. You may use sauna wet or dry. If wet is desired, pour water onto stones
with ladle until desired comfort. May want to use a sauna essence to create
a pleasing fragrance during use.
5. May stay in sauna for desired length of time.(max 30 minutes).
6. When completed having a sauna, rinse your body with cool water to close
pores and continue bathing.
7. Leave sauna on for approximately 10-20 minutes when finished in order
to let the heater and sauna dry out completely.
8. After the sauna is dried out, turn off sauna, and leave louver and door
open for release of any existing odours in sauna (ie. body sweat).
9. Eat something light and have a refreshing drink after the sauna. RELAX!!!
Ventilation
Ventilation in a sauna room is extremely important to achieve the utmost in
satisfaction and pleasure. It will also speed up the preheating of the sauna
room.
Lack of fresh air due to insufficient ventilation or poor arrangement of
ventilation can create an uncomfortable feeling. This often results in the
symptoms of difficulty in breathing or burning of the skin. The expended hot
air in the sauna contains proportionately less oxygen than the denser
atmosphere outside. Bathers sometimes experience faintness unless the
air is changed regularly.
An amount of fresh air enters each time the door is opened; this is
insufficient, however. Normally two ventilators are built into the walls. The
diagram beside shows the proper location of the vent openings. The inlet
being located below the heating unit (or close to it) and the outlet is located
on the opposite side, on the ceiling or just below the ceiling. Recommended
ventilation openings are 4" to 6" diameter, depending on the size of the
sauna room.
Heating Units
The heat and moisture content will cause stress to the heating unit in any
sauna. Therefore, only the best materials and craftsmanship, as used in our
units.
Our heaters have been designed by the means of advanced technology to
provide you with years of enjoyment. So for energy efficient and service-free
heaters, we feel you have made a good choice with us. Our heaters range
from 2000 watts to 21000 watts, and there are 4 physical sizes available: a
petite wall mount to a large floor mount.
Sauna-Use Procedures
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SAUNACORE
ALL HEATING UNITS ARE MANUFACTURED
TO MEET THE LATEST CSA, UL & CE SAFETY
REQUIREMENTS.
Figure 22 AA
Figure 22 BB
Figure 22 CC
CAUTION: Avoid a fire, do not place any combustible material on sauna heater.
Reduce the risk of electrocution and burns, DO NOT OPERATE UNLESS
THE GUARD IS IN PLACE.
WARNING: REDUCE THE RISK OF OVERHEATING
1. Exit immediately if uncomfortable, dizzy, or sleepy. Staying too long in a heated area is
capable of causing overheating.
2. Supervise children at all times.
3. Check with a doctor before use if pregnant, in poor health, or under medical care.
4. Breathing heated air in conjuction with consumption of alcohol, drugs, or medication
is capable of causing unconsciousness.

How to Enjoy the Best in Saunas... The Finnish Way
Every sauna enthusiast will develop their own style once fully acquainted
and confident in the sauna process. There are no fixed rules to follow for
enjoying the sauna, as everyone should be free to experiment to get the
maximum enjoyment out of their sauna.
This also applies to sauna regulars. There are nights when you just can't
take it as hot, as Well as days when you wonder how you found all of your
extra energy. The sauna can be relaxing or invigorating - depending on you.
One should never take more heat than is comfortable and enjoyable and
never, never push the limits of endurance.
Before You Start
1. Be prepared to give the sauna plenty of time to do its work - a leisurely
sauna is far more beneficial. One to two hours of time is ideal for total
relaxation. A number of sessions can be spent in the sauna with short
cooling-off and rest periods in between. A longer drying-off and rest
period is very relaxing once the sauna is finished.
2. Always wait at least one hour after eating a large meal before using the
sauna. Some people find that a sauna first thing in the morning is very
invigoration and a great way to start the day. Another ideal time is in
the evening - it beats any sedative.
3. Preheat the sauna to a temperature of your liking by setting the
thermostat. Most regular sauna users enjoy the heat around 180°F
(82°C) although the popular temperature range is from 170° to 190°F
(77° to 90°C).
4. Bathers not accustomed to sauna heat should start at a lower
temperature around 160°F (70°C) and allow their capacity for enjoying
hotter temperatures to develop. Take as much heat as you find
comfortable.
5. Wear as little as possible - preferably nothing. A loose towel can be
used if necessary. Remove any watches, pendants, jewellery and
glasses that would become uncomfortably hot.
6. CAUTION - if you have any form of medical condition or disorder, you
should consult your doctor before using the sauna if you are not accus
tomed to it.
The Sauna Way
7. Many bathers start with a brief warm shower to wash off body oils and
dirt.
8. Enter the sauna and relax on the top level for 10 to 15 minutes (or the
lower level if you prefer a moderate heat). Many bathers spend about
half of their total time lying down. The dry heat will increase the blood
circulation and will eventually bring the body to the perspiration point.
Otherwise, do not expect to perspire heavily in the dry heat of the first
session.
Do not stay longer than 30 minutes - the sauna is not a test of
toughness. Any exposure beyond that time can become hazardous as
well as beyond all levels of comfort and enjoyment.
Sauna-Use Procedures
16
SAUNACORE
CAUTION:
Polonged exposure in the sauna may cause hyperthermia.
Hyperthermia occurs when the internal temperature
of the body reaches a level several degrees above the
normal body temperture of 98 F. The symptoms of
hyperthermia include an increase in the internal temperature
of the body, dizziness, lethargy, drowsiness, and fainting.
The effects of hyperthermia include failure to perceive heat,
failure to recognize the need to exit the sauna, unawareness
of impending hazard, fetal damage in pregnant women, physical
ability to exit the room and unconsciousness.
Warning: The use of alcohol, drugs, or medication is capable of
greatly increasing the risk of fatal hyperthermia.
The sauna door should NOT include any locking or latching system,
malfuction of which could cause entrapment inside the heated room.
The sauna door should always open outwards from the sauna room.
o
Materials recommendations for the sauna room
should be a long lasting soft wood, such as
cedar, red wood, etc.
Western red cedar is an ideal choice for the interior
sauna liner for the walls and ceiling.
Thickness of panelling 0.25 to 0.75 inches thick.
Cedar is renowned for its high impermeability to l
liquids and its natural phenol preservative. It is
ideally suited for exterior and interior use where
humidity is high. Cedar's natural oils are the reason
it is decay-resistant and rich in colour.
Sauna material and wood thickness recommendation:
Hi Limit Reset Tripping (Possible Cause)
Wiring attached to high limit should be adequate gauge.
Excess power supply wire within heater connection box.
Power supply wire or electrical wires must not make any contact
within the electrical connection box other than the actual connections.
Inadequate or no sauna room ventilation, an intake & outtake
is required (3" diameter per vent hole), gap beneath door is inadequate.
Room insulation must not be greater than R12.
Heater wattage (output) is greater than required.
(1000 watts per 50 cubic feet)
Hi-Limit requires replacement by qualified serviceman.
Thermostat temperature probe is not located in proper location
within the sauna room. Must be located directly above heater
up at the ceiling.
Sauna bathers are tampering with thermostat temperature probe,
by wetting the thermostat allowing it to read cooler inaccurate
room temperature. The will cause the sauna heater to remain
on for longer periods, causing internal overheating of the heater.
cooled down.
The hi-limit reset switch can only be reset once the
sauna heater has cooled.
Sauna rocks should be placed loosely within the heater, do not overfill
allow heater to breath and allow air to flow through heater body.
Do not place rocks below rock tray. Use large diameter rocks.
Heater guard must be set back from heater body according
to CSA/UL requirement, listed on label attached to heater body.

The feet should be raised above the head level by using permanent
footrests installed on the wall or by placing a portable footrest under
the ankles. Portable back and headrests are ideal for greater levels of
personal comfort and enjoyment.
9. Shower again or take a cool refreshing swim (hardy types may take an
icy dip or a roll in fresh snow). Sudden temperature changes can be
bracing and invigorating. Any extreme cold must be followed by sauna
heat to avoid catching a chill.
10. Rest for 10 to 15 minutes to allow your body to cool down slowly and
then repeat the cycle of heat, shower and rest.
11. When returning to the sauna, throw on several scoops of water with the
sauna ladle to create "loyly" and to increase the humidity in the room.
Bringing the humidity level from a low 5 to 8% to a more comfortable
15% which will allow your skin to remain completely wet with
perspiration. You should develop a heat and humidity combination that
will bring you the most enjoyment. Some bathers will like it super-dry
and some will like it quite humid.
12. The birch whisk or "vihta" can now be used to stimulate the blood
circulation on the skin. Whisking the entire body will also induce very
heavy perspiration (as a result of the heat and the exertion).
13. Once the body is warm, the pores of the skin will be completely open.
This is the time to vigorously scrub the entire body clean. Don't forget to
offer to wash your companion's back.
14. Experienced sauna users know that the final cleansing of the skin and
pores happens during the heat of the sauna session that follows a
vigorous wash.
15. The last shower should be a warm one followed by a cooler shower to
close the pores of your skin without chilling the body Avoid extreme
coolness or drafts until the body has returned to normal temperature.
After the Sauna
16. Your body should be allowed to dry without hard toweling. Give yourself
at least 20 minutes to relax and cool down before getting dressed. But
if you are at home, you will be able to climb right into bed for a very
deep and refreshing sleep.
17. A light snack is often served after the sauna with a refreshing cool
beverage. The body will need to replace the water and sags that were
lost during the sauna.
18. Lighting in and around the sauna should be subdued to develop greater
levels of relaxation. Soft background music is also ideal.
19. The sauna is well recommended for those suffering from tension,
adolescent skin problems, tiredness or those having trouble sleeping
soundly. Arthritis and rheumatism sufferers as well as those with sore
muscles and joints from physical over exertion will find the sauna heat
very relaxing.
Sauna-Use Procedures
17 www.saunacore.com
SAUNACORE

Sauna Heater Limited Warranty
Saunacore warrants these products to be free from defects in material and workmanship and agrees to remedy
any such defect. This warranty does not apply outside the boundaries of the United States or Canada, or to any
product which in our sole opinion has been improperly installed, or subject to wilful abuse, misuse, alteration, &
shipping damages during the period of coverage. Postage and handling charges of the product to and from
Saunacore for warranty repairs and for any related charges for the installation/removal of these products are NOT
included in your warranty. Warranty service can be obtained by sending your product to Saunacore (Call 905-951-
6662). Warranty repairs must be done only by Saunacore. Proof of purchase and a serial number of the product
will be required before any services are performed.
This limited warranty is void if the heater is used improperly. Chemically treated water, such as spa or pool water must
not be poured over the sauna stones. The sauna room must be heated for a minimum of 30 minutes prior to the
application of water to the sauna stones. The limited warranty is void if a shower or faucet has been installed in the
sauna. Damages resulting from the misuse of the heater will not be covered in the warranty.
This limited warranty is void if the installation and wiring is not performed by a certified electrician or authorized
qualified service representative.
This limited warranty will be void if the information is not completed and returned within 15 days of the date of
purchase. The limited warranty applies only to the original purchaser.
A return merchandise authorization number assigned by Saunacore is required prior to returning any product for repair.
Components returned without a return authorization number will not be repaired or replaced. Call Saunacore and ask
for the service department. Warranty is non-transferable from original consumer purchaser.
Warrants for Each Models: (NOTE: Warranty claim fees apply to individual warranty claim).
Standard SSauna HHeater: Residential use has a 5 year warrant first year all parts and labour, 2nd to 5th year a
$150.00 service charge will apply for repairs of the heating unit only, from the date of original purchase. (Thermostat,
timer, pilot light, and contactor excluded) Commercial use has only a one year warranty on parts and labour.
Special EEdition &&SSteam VVaporizer SSauna HHeater: Residential use has a life-time Warranty; first year all parts and
labour, 2nd year and up has an $200.00 service charge for repairs of the heating unit only, from the date of original
purchase. (Thermostat, timer, pilot light, and contactor excluded) Commercial use has only a one year warranty on
parts and labour.
STD HD Sauna HeaterHeater Residential/Commercial use has a 5 year warranty with steam vaporizer system;
first year all parts and labour, 2nd to 5th year a $300.00 service charge will apply for repairs of the heating unit
only, from the original date of purchase. (Thermostat, timer, pilot light, and contactor excluded) Unit without steam
vaporizer system has only a one year warranty on parts and labour.
UUltimate CC6+1 : Same warranty as the standard commercial sauna heater but a $350.00 service charge
applies.
Ultimate SSauna HHeater: Residential use has a life time warranty; 1st year all parts and labour, 2nd year and up
requires a $200.0O service charge for repairs to the heating unit only, from the original date of purchase. (Thermostat
timer, pilot light, and contactor are excluded). Commercial use has only a one year warranty on parts and labour.
Controls: Have a 1 year warranty, except mechanical timers. All mechanical timers have a 60 day warranty.
-Any damage or missing parts claims must be made within 48 hours of receiving this product.
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Warranty RRegistration CCard
Model # ____________________________________ Serial # __________________________________
Purchase Date ________________________________________________________________________________
Dealer Name and Adress
____________________________________________________________________________________________
Owner Name and Address
____________________________________________________________________________________________
NOTE: A COPY OF RECEIPT MUST ACCOMPANY THIS WARRANTY CARD.
18
SAUNACORE
Limited Warranty
Current warranty claim fees effective 01/01/2007