SAYSU SP Series User manual

1
SE 01-Twister
SE 02-Twister & Stepper
SE 03-Bike & Trapezius
SE 04-Jump Tower
SE 05-Arm Rotation
SE 06-Balance Seat
SE 07-Track Tracer
SE 08-Roman Chair & Hyperextension
SE 09-Double Airwalker
SE 10-Airwalker System
SE 11-One Arm Rotation
SAYSU GmbH
Outdoor Fitness Equipment
Weitzesweg 16 A
61118 Bad Vilbel/ Germany
Tel.: [phone] - 0
Fax: [phone] - 30
E-Mail: [e-mail]
Web: www.saysu.de

2
Underground
Before the installation you have to decide on which underground the equipment will be installed. Possible
undergrounds are (more precisely defined in DIN 1176-1.2008; table F.1):
Concrete/stone
Bitumen
Top soil
lawn
shock absorbing underground according to DIN EN 1177
Loose material only for equipment with longer posts (on request):
oSand
oGravel
oMulch
oWood chips
Concrete, stone or bitumen undergrounds are NOT licit with units that have a drop height of >60cm (see
DIN 1176-1.2008; table F.1). This concerns the units SE 01-Twister and SE 03-Bike & Trapezius.
According to DIN 1176-1 table F.1
* Upon request we can manufacture adjusted equipment for use with loose material, we advise against the use
of sand or coarse gravel
** drop height <0,6m when underground installation; drop height >1m when above-ground installation
Unit
Drop
height
Concrete/
stone/
bitumen
Top soil/ lawn
Shock
absorbing
underground
(according to
drop height)
Loose
material*
SE 01-Twister
<0,6m
(<1,0m)**
Only when
underground
installation
+
+
-
SE 02-Twister &
Stepper
<0,6m
+
+
+
-
SE 03-Bike & Trapezius
<1,0m
-
+
+
-
SE 04-Jump Tower
<0,6m
+
+
+
We advise
against using
sand
SE 05-Arm Rotation
<0,6m
+
+
+
-
SE 06-Balance Seat
<0,6m
+
+
+
-
SE 07-Track Tracer
<0,6m
+
+
+
-
SE 08-Roman Chair &
Hyperextension
<0,6m
+
+
+
-
SE 09-Double Airwalker
<0,6m
+
+
+
-
SE 10-Airwalker
<0,6m
+
+
+
-
SE 11-One Arm
Rotation
<0,6m
+
+
+
-

3
Under-ground installation
For underground installation the foundation is created 60mm below ground level and the anchoring will be
filled up to the ground level (see mark on main column) with the filling material (see figure (a)). Then only
the main column of the equipment rises out of the ground. The top ends of the screws have to be carried
out in compliance with DIN EN 1176-1:2008 (D) 4.2.5.
Under-ground installation with loose material
If you use loose material like sand, gravel, mulch or wood chips, then you have to built the foundation
200mm below ground level and bevel the foundation around the mounting plate(see figure (a), (g) and (h)).
After installation, the anchoring will be filled up to ground level with the filling material. Then only the main
column of the equipment rises out of the ground. The top ends of the screws have to be carried out in
compliance with DIN EN 1176-1:2008 (D) 4.2.5.
Above-ground installation
Not possible when using loose material. For above-ground installation the foundation is created at ground
level. In this case the anchoring should be covered with the plastic foundation covering (see figure (a)). The
top ends of the screws have to be carried out in compliance with DIN EN 1176-1:2008 (D) 4.2.5.
Figure (a)
Under-ground installation Under-ground installation Above-ground installation
with loose material
Foundation system 1 or 2
The following overview shows you, which of the foundation system is used for which units:
units SE 01- 03, SE 05-06, SE 08-09, SE 11: foundation system 1 … continue on page 4
unit SE 04: foundation system 2 … continue on page 5
unit SE 07, SE 10: foundation system 3 … continue on page 6
filling material
concrete
foundation anchor
ground level
ground level
ground level
foundation anchor
foundation anchor
loose filling
concrete
concrete

4
Foundation system 1
SE 01-Twister
SE 02-Twister & Stepper
SE 03-Bike & Trapezius
SE 05-Arm Rotation
SE 06-Balance Seat
SE 08-Roman Chair & Hyperextension
SE 09-Double Airwalker
SE 11-One Arm Rotation
1. Assemble the foundation anchor according to figure (i) on page 11.
2. Dig a hole for the foundation as shown in figure (b), with the minimum dimensions of (l) 700mm, (w)
700mm, (h) 1000mm. (When Under-ground installation: 1060 mm deep, When Under-ground
installation with loose filling material: 1200 mm deep.)
3. Position the foundation anchor in the hole as shown in figure (b).
4. Ready-made C25 concrete should be used. Approximately 0,49m³ concrete is needed for every hole.
5. Fill the hole with concrete up to
in the case of underground installation: 60mm under ground level.
In the case of underground installation with loose filling material: 200mm under ground level,
and bevel the concrete foundation according to figure (a).
in the case of above-ground installation up to ground level.
Figure (b)
Under-ground installation Under-ground installation Above-ground installation
with loose material
Please note
The size of the hole for the foundation is depending on the consistency of the ground. The dimensions
mentioned above are applicable for normal conditions with firm ground. If the ground is extremely soft, a
much bigger foundation is needed.
Use only appropriate material and follow the installation instructions closely!!!
Next: positioning the foundation anchor … continue on page 8
filling material
concrete
foundation anchor
ground level
ground level
foundation anchor
loose filling
concrete
ground level
foundation anchor
concrete

5
Foundation system 2
SE 04-Jump Tower
1. Assemble the foundation anchor according to figure (i) on page 11.
2. Dig a hole for the foundation as shown in figure (c), with the minimum dimensions of (l) 800mm, (w)
800mm, (h) 1000mm. (When Under-ground installation: 1060 mm deep, When Under-ground
installation with loose filling material: 1200 mm deep.)
3. Position the foundation anchor in the hole as shown in figures (c) and (f).
4. Ready-made C25 concrete should be used. Approximately 0,64m³ concrete is needed for every hole.
5. Fill the hole with concrete up to
in the case of underground installation: 60mm under ground level.
In the case of underground installation with loose filling material: 200mm under ground level,
and bevel the concrete foundation according to figure (h).
in the case of above-ground installation up to ground level.
Figure (c)
Under-ground installation Under-ground installation Above-ground installation
with loose material
Please note
The size of the hole for the foundation is depending on the consistency of the ground. The dimensions
mentioned above are applicable for normal conditions with firm ground. If the ground is extremely soft, a
much bigger foundation is needed.
Use only appropriate material and follow the installation instructions closely!!!
Next: positioning the foundation anchor … continue on page 8
ground level
foundation anchor
loose filling
concrete
filling material
concrete
foundation anchor
ground level
ground level
foundation anchor
concrete

6
Foundation system 3
SE 07-Track Tracer
SE 10-Airwalker
For these units, a twin anchoring system is used.
1. Assemble the foundation anchors according to figure (i) on page 11.
2. Dig a hole for the foundation with the following minimum dimensions (as shown in figure (e)):
For SE 07: (l) 2500mm, (w) 700mm, (h) 1000mm or (l) 2x700mm, (w) 700mm, (h) 1000mm
For SE 10: (l) 1700mm, (w) 700mm, (h) 1000mm
(When Under-ground installation: 1060 mm deep, When Under-ground installation with loose
filling material: 1200 mm deep.)
3. Position the foundation anchor in the hole as shown in figures (d) and (f).
4. Ready-made C25 concrete should be used. Approximately 1,75m³ or 2x0,49m³ (SE 07) and 1,19m³
(SE 10) concrete is needed for every hole.
5. Fill the hole with concrete up to
in the case of underground installation: 60mm under ground level.
In the case of underground installation with loose filling material: 200mm under ground level,
and bevel the concrete foundation according to figure (h).
in the case of above-ground installation up to ground level.
Figure (d) foundations seen from narrow side
Under-ground installation Under-ground installation Above-ground installation
with loose material
ground level
foundation anchor
loose filling
concrete
filling material
concrete
foundation anchor
ground level
ground level
foundation anchor
concrete

7
Figure (e) foundations seen from the long side
Please note
The size of the hole for the foundation is depending on the consistency of the ground. The dimensions
mentioned above are applicable for normal conditions with firm ground. If the ground is extremely soft, a
much bigger foundation is needed.
Use only appropriate material and follow the installation instructions closely!!!
Next: positioning the foundation anchor … continue on page 8
Distance of the foundation anchors for SE 07 Track
Tracer.
A positioning device for the distance is included in
the delivery.
1-hole-version
Distance of the foundation anchors for
SE 10 Airwalker.
A positioning device for the distance
is included in the delivery.
foundation anchor
concrete
For each Extension SE 10.01, you should
use the positioning device for the distance
between the posts.
With each extension, the foundation
lengthens by 986mm:
With one extension SE 10.01: 2672 mm
With two extensions SE 10.01: 3658 mm

8
Positioning of the foundation anchor
The foundation anchor and distance piece included in the delivery should be positioned in the concrete as
shown in figure (f). The equipment fixing bolts have to be above the concrete. Avoid concrete remaining on
the mounting plates or the equipment fixing bolts. The parts of the foundation anchor rising out of the
concrete must stay free from any soiling.
In order to ensure an exact upright position of the main columns after the installation, the mounting plates
of the foundation anchor have to be adjusted absolutely horizontally by using a level while concrete casting.
A positioning device for the distance of the foundation anchors is included in the delivery of SE 07 and SE 10 to
measure the distance exactly.
Figure (f)
Positioning of the foundation anchor
for Under- and Above-ground installation for installation with loose filling material
Next: equipment installation … continue on page 9
screw thread
foundation anchor
concrete
screw thread
foundation anchor
concrete

9
Mounting of equipment
Before mounting the totally assembled delivered equipment to the foundation, it has to be assured the
concrete has dried completely. The drying time is changing depending on the weather conditions. The
drying time of concrete at normal weather conditions is approximately 15 days.
After the concrete has dried, the respective equipment can be mounted on the foundation anchor by
screwing the included nuts onto the equipment fixing bolts as shown in figure (g). Take care there are no
foreign particles or any soiling between the equipment and the foundation anchor, so the fixing plate of the
equipment is flush to the mounting plate of the foundation anchor.
To avoid dismounting of the equipment by unauthorised persons, the nuts can be welded to the equipment
fixing bolts.
Cover the anchoring with filling material or the plastic foundation covering after mounting the equipment
(see figure (g)).
Figure (g)
Under-ground installation Under-ground installation Above-ground installation
with loose material
Please regard the regulations of DIN EN 1176 and EN 1177 if applicable.
ground level
foundation anchor
loose filling
concrete
filling material
concrete
foundation anchor
ground level
ground level
foundation anchor
concrete
Stand Juni 2011

10
Beveling of the foundation with loose filling material
To avoid edges of the foundation looking out of the covering, it is required to bevel the foundation along
the mounting plate on all sides as shown in figure (a) (see DIN EN 1176-1).
Figure (h) applicable only when loose filling material is used!
Beveling of the foundation in case of above- ground installation with loose material
700 or 800mm
ground level
foundation anchor
loose filling
concrete

11
Assembling of the foundation anchor
Screw the six threaded rods to both plates, with a nut bolt from each side.
Make sure that you allow 6mm on the top plate for the hub flange of the fitness units.
Figure (i)
Foundation anchor
Stand August 2012
272 mm