Scaletron 1020-b Installation and operation manual

OEM Manual

Model 1020-B™

5 Digit Indicator

Instruction manual

V 5.0.0

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

These instructions generally describe the installation, operation, and maintenance of,

subject equipment. The manufacturer reserves the right to make engineering

refinements that have not been described herein. Should any questions arise that may

not be answered specifically by these instructions, they should be directed to Scaletron

Industries Ltd., or our Sales Agent for a response.

All possible precautions were taken in packaging each piece of equipment to

prevent shipping damage. Carefully inspect each item and report damages

immediately. Report damage claims to shipping agent involved for equipment shipped

F.O.B. job site. Do not install any damaged equipment!

All instructions given on any labels, or attached tags, should be followed.

Carefully inspect all packing material before discarding, to prevent the loss of

accessories, mounting hardware, spare parts, or instructions.

I. GENERAL DESCRIPTION……………………………………………….…....1

TABLE OF CONTENTS PAGE #

II. SPECIFICATIONS………………………………………………………………2

III. ASSEMBLY AND START UP INSTRUCTIONS ……………………………3

Precautions and Considerations……………………………………….3 - 4

IV. GENERAL INFORMATION:

The Operator’s Menu…………..………………………………………..5 - 12

V. SET-UP MENU…………………………………………………………...12 - 17

VI. TROUBLESHOOTING…………………………………….….…………17 - 18

VII. WIRING DIAGRAM FOR 4-20 mA HOOK-UP…………………………….18

VIII. ORIENTATION DIAGRAMS…………………………………………......19-20

IX. BASE INSTALLATION INSTRUCTIONS………………………attached to

front of manual

The Model 1020-B™ 5 Digit Indicator provides a means for weighing chemicals,

controlling the processes of filling, or emptying containers placed on the scale.

The Model 1020™ will monitor one scale base frame displaying the net weight

and process steps on the backlit, LCD display. There is one, or two available

control points that are configured as predetermined batching set point closures

with panel mounted indicator lights for predetermined batching step control.The

software offers three methods (Single, Dual, or Parallel) of pumping a batch from

the container on the scale. The electronics are housed in a NEMA 4X, UL

approved enclosure. The indicator plugs into a wall power source and operates

on 120 / 240 VAC, at 50/60 Hz. The Model 1020-B™ is recommended for use

with any of our drum, tank, platform, and ton cylinder scale bases.

General Description:

Standard features

Indicator Additional cable lengths as specified

Available Options

Instruction Manual

4-20mA signal (for each active channel)

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

II.

Channel: 1 weighing channel with input / output controls

Specifications:

Input: up to (16) 350 Ohm load cells, total, on indicator

Display Units: pounds, kilograms, gallons, and liters, milliliters, or grams

Range: Maximum Reading: 99,999

LCD Display: alphanumeric display, 2 lines of 16 characters, backlit for easy

reading

Keyboard: 6 Function keys

Connector: Power cable sealed with plastic strain relief

Enclosure: NEMA 4X, UL Approved Enclosure

Performance: Overall system accuracy 0.1% to 0.25% Full Scale

Power Rating:

Voltage: 120 / 240 VAC

Frequency: 50/60 Hz

Power:

MAINS Supply Operational Range: +/- 10% of Nominal VAC

0.10 / 0.05 A

Operational Temperature: 0 C - 40 C

Maximum Rated Altitude: 2000 m

Maximum Relative Humidity: 20% to 90% non-condensing

Pollution degree: 2

Weight of Indicator: approximately 7 lbs.

Dimensions of Indicator: 11.31” high, 9.31” wide, 5.43” deep

Recommended Indicator Location: This indicator should be located in a

location that protects the indicator from being soaked with liquids or extreme

weather locations. If the indicator is to be located outdoors, you must make sure

not to exceed the operational temperature range, and it is recommended that you

provide a covering to protect the indicator from the elements. Locations inside

buildings should be at a height that protects it from chemical splashes and wash-

down areas, but still allow for easy operation of keypad.

Please note: It is imperative that you read the instructions in the manual.

Indicator is fully tested and programmed to the corresponding base at the

factory. If you experience a problem with this equipment, please

disconnect all accessories to this equipment to isolate the problem. As we

have taken great care to be sure your equipment is fully functional within

factory specifications before it leaves our facility, it is best to familiarize

yourself with the manual for set-up and operation procedures before you

begin using this equipment. All safety precautions need to be observed for

the safe operation of this equipment. Failure to operate this equipment as

instructed can result in damage to the equipment, and can possibly cause

injury. Damage caused to equipment due to improper operation will not be

considered for warranty coverage.

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

III.

Before you begin, please notice the programming sheet that comes in the

box with your indicator and instructions. This page tells you the

parameters to which your unit has been programmed. Your unit is

programmed at the factory as it is ordered. If there are incorrect

parameters, please refer to this manual to see how any changes you make

will affect the other options, and the calibration of your unit. It is

imperative that you correctly set the menus in order for this unit to work.

Any changes in the units, decimals, count-by, resolution, and calibration of

the unit will affect the output! If you make any changes to the set-up, you

must record the menus you alter so that you can inform customer

assistance if you call for technical help. Without the changes, our factory

will be trying to advise you using the factory set-up!

Assembly and Start-up Instructions:

The indicator is sent with a door latch, and the door will have two screws holding

the door shut. Those screws are to be removed in order to insert the

connections to the various connectors in the box. When connections are

complete, and the indicator door is latched closed, you must reinstall the screws

that hold the indicator door closed. The power cord is attached at the factory

using a liquid tight fitting. Do not modify or restrict the ability to disconnect the

power cord from the outlet. Connections for bases using other fittings or conduit

must be made in the field. Please take care to not damage the internal

components when drilling a hole in the indicator box. All holes drilled MUST be

sealed so that gasses and liquids cannot penetrate the box and damage the

internal electronics. Do not drill holes where the internal cables are located. If

there is a gap or opening in the box that isn’t sealed by the connector, use a

silicon caulk to seal the opening from exposure. Please use fittings that are

liquid tight fittings and are rated for NEMA 4X conditions. Do not use any type of

conduit fitting or other fittings that do not have a tight seal to the indicator.

Damage may occur if gasses and liquids have access to the electronics! The

mounting location of the indicator should be at operational level, away from the

floor. Indicator is a NEMA 4X rated enclosure; however, it is not designed to

withstand wash-down procedures, or chemical contact beyond accidental

exposure. Please choose a location that will protect the indicator from direct

contact with chemicals, or regular soaking of water. Indicator is mounted to wall

using the four holes in the tabs on the indicator box.

Indicator Precautions:

If the indicator is mounted in a way that does not comply to the standards above,

the resulting damage will not be considered for warranty repair, and may cause

substantial damage to the electronics.

If the indicator should require cleaning, a cloth damp with water would be

recommended to wipe the display and keypad area, as long as the chemical

conditions can allow for it. Due to the fact that the chemical environment in

which the 1020-B™ may be located, can vary greatly, we cannot identify one

specific cleaner to maintain the indicator. You must use your own discretion

when cleaning with any substances. Mild cleaners should not affect the indicator

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

box. Harsh or abrasive cleaners are NOT recommended for use as they may

etch or scratch the finish on the mylar or enclosure.

Before making connections, it is wise to plug the indicator into a power source to

confirm that the indicator is in working order. If the indicator is functioning

properly, you will see the LCD display flash a Model number and version number,

and then after a few seconds, it will proceed to the Net Weight screen.

In order to start the Model 1020-B™ 5 Digit Indicator, you must first install the

base according to their instructions. Please refer to the Base Installation portion

of the Instruction Manual found on the front page of the manual, for the safe and

correct installation of your new base. The Orientation Diagrams on page 20 will

illustrate the layout of the area on the interface board where the wires need to be

connected. If a “Remote Box” option is ordered, there will be instructions

included for the wire connections at the remote box, and then to the Model 1020-

B™.

Please disconnect the power before making all internal wiring connections!

After bases are secured, according to factory instructions, connect them to the

indicator as shown on Diagram 1. TB1 is the connection location for Channel #1.

The wire color code is as follows: R = red, G = green, W = white, B = black, and

S = shield (referring to the wires that come from the base to the indicator.) The

terminal block is labeled with the letters to guide you. Please note that the shield

wire will be labeled with a bright yellow sticker, and is often covered with violet

colored shrink tube.

The 4-20 circuit for the Model 1020-B™ is a LOOP POWERED circuit, or

externally supplied with power. The circuit is designed to work with a

supply range of 18-30 VDC, but the nominal supply rating is 24 VDC.

4-20mA Connection:

The 4-20mA signal connection is located at the connector labeled: TB9. The

connector is labeled with positive and negative respectively. Please refer to the

4-20mA connection diagram, on page 18, for proper connection of wires.

The Model 1020-B™ has up to two relays rated for 5 VDC, 40mA, and coil

resistance of 125 Ohms. Relays are SPST-NO + SPST-NC. These relays

may be used to activate a control relay outside of the indicator that will

control pumps.

Set Point Connections:

The Set Point connections are located at the connectors labeled: TB7, and TB8.

TB7 is the connection site for the Fast Fill option, and TB8 is the connection site

for the Slow Fill option, only if it is being used in Dual or Parallel modes.

Now you are ready to plug the Model 1020-B™ indicator into the wall power

supply source.

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

IV.

There are three usage modes for the batching system. The three modes are

based on the speed at which the fill dispensing should occur. Single Mode is the

slowest dispense method, using only the fast fill amount. Dual mode would be a

dispense method using fast fill and then the slow fill to complete the dosing with a

more controlled speed. The last method utilizes two controls for fast and slow

dispensing simultaneously to provide the fastest dispense method, but will still

complete the amount with slow fill for controlling the dosing.

General Information:

The indicator is designed to provide the operator with clear information on the

dosing operations as they occur. Following is a description of the modes and the

information provided by the controller.

The first mode is SINGLE mode. This uses only the fast fill operation, and will

dispense the amount specified. The operator presses dispense, and is prompted

to adjust the number of the amount to dispense. After completing the menu and

pressing dispense, the controller will initiate Fast fill. As dispense is completed,

the 1020-B Fast fill relay will actuate, the Green light on the panel will extinguish,

and the Red Stop LED will light.

The second mode option is the DUAL mode. In this mode, you will press the

Dispense key and specify the Fast fill amount, and then the Slow fill amount.

Pressing Dispense to activate, the Fast fill control will begin, and the Green LED

will light. When the Fast fill amount has been dispensed, the Green light will

extinguish, and automatically switch over to activate the SLOW fill where the

Yellow LED will light. When the correct amount is dispensed, the SLOW fill will

disengage, and the Yellow light will extinguish. The Red Light will be lit and the

process will stop.

The third and last mode is PARALLEL. As the name suggests, the Fast and

Slow fill will run together, simultaneously. When the user sets the parameters for

filling both Fast and Slow, and presses dispense to start the process, both Fast

fill (Green) and Slow fill (Yellow) will light and the relay will actuate. Near the

completion of the filling process, the relay for Fast Fill will actuate and the Fast

Fill process will be stopped while the Slow Fill continues until the dispense

amount is satisfied. The Slow Fill relay will actuate to stop the filling process.

The Red Stop light will be lit.

The Model 1020-B™ has a six button keypad that allows the user to navigate the

operator’s menu and control the batching process. There is a Select key ∗ and

up and down arrow keys that are used to select, or scroll, respectively. The

arrow keys can be pushed and held to scroll. The longer the button is held, the

faster the numbers will scroll. The remaining 3 buttons are for batching control.

The Abort button immediately cancels the action in the current batch process

with no way to resume action. The Dispense button will initiate the process.

Pause is used to temporarily stop the process, with the ability to resume. It is

also used during the reloading of a new tank when the supply is exhausted. The

The Operator’s Menu:

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

unit is shipped from the factory fully calibrated and configured to the

specifications on the purchase order, but values for 4-20mA are easily changed

in the set up mode. Bases and indicators are matched and calibrated to a

specific channel to provide the highest level of accuracy. After connections have

been completed and the base installation and optional equipment is connected,

please refer to the following procedure for start-up and general use directions.

To begin, determine your method of batching. Will you use a single speed to fill

all the time, or need a fast and slow fill, either at the same time, or fast and then

slow? Choose the proper method of use section and following the instructions.

** Every 1020-B Controller has been pre-programmed to specifications at the

time of purchase. If the information given to the factory is correct, there should

not be any need to make alterations to the program. Please refer to the

calibration sheet that is sent with the manual and other paperwork at the time of

shipment to determine the settings. It is not advisable to make changes to

certain menus as this can alter the calibration. Please call the factory to enquire

about any changes you think may need to be made. Each base and indicator are

matched at the factory and calibrated together. We mark these matched pairs so

that you can connect them the same way in the field. When multiple bases and

indicators are ordered, it is imperative that they be connected as labeled. **

Apply power to the indicator by plugging the indicator into a wall power source.

When indicator is in start-up, it will flash a display that shows the Model number

and the version of software. The indicator will then display the active channel in

the format of NET WEIGHT. Please begin with the base empty (no tank loaded).

General Use:

Upon applying power, a flash screen will identify the model number and the

version numbers for the unit, and then it will automatically proceed to the channel

#1 and the weight reading, and below will be a bar graph display depicting a

graphic representation of full (net weight) scale.

Press the Select key ∗to see the “Tare Adjust” screen for channel #1. If there

is any residual weight displayed on the screen, begin by adjusting the arrow key

to see zero. Next you will decide which method of tare you will use.

If you know the tare weight of the container you will be placing on the base,

follow this procedure:

From the screen that says: #1 _ _ _ _ _ _ _ 0 _ (units) (Net), TARE ADJUST

You will use the arrow keys to set the screen to read, in the negative, the amount

of tare weight you will apply to the scale. This may include any other equipment

in addition to the empty container weight. Set the weight using the arrow keys to

read that number negative, and then load the container onto the scale. The

weight that appears on the display should now represent the NET (or contents)

WEIGHT.

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

Press the Select key again ∗to see the gross weight screen. This will be the

tare weight you adjusted PLUS the net weight.

If you are loading containers when the tare weight is not known, or if you

prefer to use a known net weight, follow this procedure:

From the Net Weight Screen with bar graph, Press Select ∗ key to see the

TARE ADJUST screen. Place the container onto the scale base and adjust the

net weight showing on the screen to the correct amount. Use the down arrow to

reduce the weight to that proper net weight amount. Press Select ∗once more

to see the Gross Weight screen. Press Select ∗one more time to return to the

Net Weight display.

The following procedure is for applications where a container will remain

on a scale base and be filled, or loaded, and emptied.

Single Method:

When operating in SINGLE mode, you will control a single relay circuit which will

be referred to as FAST fill, indicated by the green LED on the front panel.

The indicator provides one relay contact that is SPST, NO & NC, rated for 5

VDC, 40mA, and has a coil resistance of 125 Ohms. If you are attempting to

control pumps, you will need to implement a second set of control type

relays outside of the indicator that are designed for switching equipment.

The relays on the board are not designed for this. Please check your

equipment that you will connect to make sure it is compatible with

Scaletron equipment. The user identifies a preset amount to dispense, and

when that amount of weight is removed from the scale, the relay will actuate and

the process will stop. The user will complete the following procedure:

If the dispense weight is going to remain the same, the user can preset this

amount in the setup menu so that it automatically appears during each dispense

command. If the amount will vary, an amount that is close in value may be

chosen to cut down on the amount of time it takes to scroll to the correct

dispense value.Please see the section on SET UP Menu to program those

settings.

1. Press the Dispense Key. The Red LED (Stop) will light and the LCD will

prompt the user to assign the Fill amount. Use the arrow keys to program this

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

amount if it is not already set in the SET UP Menu. After the desired

dispense amount is shown on the LCD screen, press the SELECT ∗key.

2. LCD screen will now read, “Press [Dispense] to start. Make sure that the

equipment is ready to dispense into a container before pressing Dispense

key. Once you press the dispense key, the relay will immediately actuate.

3. The Green light for the Fast Fill indication will light, and the relay will actuate

at this time. Depending on the equipment you have connected to this circuit,

you may have to perform other operations to start you dispensing equipment.

This will vary by customer.

4. At the point where the specified dispense amount has been achieved, the

relay will automatically switch, and the Red (STOP) LED will be lit.

5. At this point the process will repeat until you reach an amount that will not be

able to be dispensed (contents weight is below preset amount to dispense).

You will need to do one of two things to continue.

6. Option one: Press the SELECT ∗key to reload. Remove old tank and load a

new full tank to continue process. Follow prompts. With new tank on scale,

proceed to the process of adjusting the tare weight for the new tank. If you

don’t know the tare weight, use the net weight procedure of loading a new

tank and adjust the tare adjust until you see the proper net weight reading.

Now you may repeat Steps 1 to 4 until the tank contents are exhausted again.

7. Option two: Continue the dispense mode to use up as much as possible of

the contents in the tank. Press the DISPENSE key anyway. LCD will read:

“TANK LOW! PRESS ∗TO CONTINUE”. Prepare equipment to dispense,

and press SELECT ∗to continue. LCD prompt will read: “Press DISPENSE

to start. Press Dispense key. Green LED “Fast Fill” light will light and relay

will actuate. When the weight reaches 0 lbs., the LCD will alert the operator

to “LOAD NEW TANK AND PRESS ∗”.

8. Pressing SELECT ∗will prompt the operator to adjust the tare amount to

show the proper NET weight of the new tank. The arrow keys are used to

adjust the amount. To enter this amount, press SELECT again ∗. The LCD

will prompt operator to Press DISPENSE to start. Operator will check all

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

equipment is secured and ready to dispense. Upon pressing the button, the

relay will actuate and Green LED (Fast Fill) will light to being dispense batch.

9. If the weight of the scale does not reach zero and there is still contents in the

tank and the pump is not removing any more material from the tank, the

operator will notice this and press the PAUSE button. Upon pressing pause,

the Blue LED will light and the relay will disengage. The user will see the

prompt: PRESS DISPENSE OR ∗TO RELOAD. At this time, the operator

will press the SELECT key ∗to begin the process to reload a full tank. The

operator will then load the tank, and adjust the tare weight setting using the

arrow keys so the proper NET weight is showing. Press Select ∗and then

Dispense to resume the dispense amount where you had paused. The relay

will actuate at the place where you have completed the batch. Resume and

follow the same procedure for usage.

Dual Method:

When operating in Dual Method, you will utilize the Fast Fill to a preset figure,

and then Slow Fill will proceed until that preset figure is achieved. The circuits do

not provide speed control of pumps, they are assigned in this fashion to turn on

or off a circuit that may have that ability. The reason for the assignment of fast

and slow is to allow a user to employ two different flow rated valves that may be

comparably faster or slower to have a trickle fill effect where a tank or system

may need to be filled slow towards the end of a fill cycle.

1. Press the Dispense Key. The Blue LED (Paused) will light and the LCD will

prompt the user to assign the Fill amounts. Use the arrow keys to program

this amount if it is not already set in the SET UP Menu. You will need to

assign a Fast Fill amount, and a Slow Fill amount. First you will be asked to

define the Fast Fill amount. After the desired dispense amount is shown on

the LCD screen, press the SELECT ∗key. Repeat this process to assign the

Slow Fill amount. Press the SELECT ∗key.

2. LCD screen will now read, “Press [Dispense] to start. Make sure that the

equipment is ready to dispense into a container before pressing Dispense

key. Once you press the dispense key, the relay will immediately actuate.

3. The Green light for the Fast Fill indication will light, and the relay will actuate

at this time. Depending on the equipment you have connected to this circuit,

2012 Scaletron Industries Ltd., Plumsteadville, PA Scaletron, Scaletron Sets the Standard In Corrosion Resistance, Model 1020-1, 1020-2, 1020-B, Model 1099, Model 2305,

Model 2306, Model 2307, Model 2308, Model 2310, Model 2330, Model 2350, Model 2352, Model 2353, Model 3001, Model 3002, Model 3003, Model 3004, Model 3005, Model

3006, Model 3050-1, Model 3050-2, Model 4000SS, Model 4010, Model 4020, Model 4021, Model 4030, Model 4040, Model 4040IBC, Model 4041, Model 4042, Model

4042WB, are trademarks of Scaletron Industries Ltd. Total Electronic System is a service mark of Scaletron Industries Ltd.

PRINTED IN THE U.S.A. NOV 2012.

you may have to perform other operations to start you dispensing

equipment. This will vary by customer.

4. After the condition is met for the Fast Fill, the unit will actuate the relay,

turning off the Fast Fill circuit and Green LED, and the Slow Fill circuit will

automatically energize and the Yellow LED will light.

5. At the point where the specified dispense amount has been achieved, the

relay will automatically switch, and the Red (STOP) LED will be lit.

6. At this point the process will repeat until you reach an amount that will not be

able to be dispensed (contents weight is below preset amount to dispense).

You will need to do one of two things to continue.

7. Option one: Press the SELECT ∗key to reload. Remove old tank and load a

new full tank to continue process. Follow prompts. Remove old tank and

load a new full tank to continue process. With new tank on scale, proceed to

the process of adjusting the tare weight for the new tank. If you don’t know

the tare weight, use the net weight procedure of loading a new tank and

adjust the tare adjust until you see the proper net weight reading. Now you

may repeat Steps 1 to 4 until the tank contents are exhausted again.

8. Option two: Continue the dispense mode to use up as much as possible of

the contents in the tank. Press the DISPENSE key anyway. LCD will read:

“TANK LOW! PRESS ∗TO CONTINUE”. Prepare equipment to dispense,

and press SELECT ∗to continue. LCD prompt will read: “Press DISPENSE

to start. Press Dispense key. Green LED “Fast Fill” light will light and relay

will actuate. When the weight reaches 0 lbs., the LCD will alert the operator

to “LOAD NEW TANK AND PRESS ∗”.

9. Pressing SELECT ∗will prompt the operator to adjust the tare amount to

show the proper NET weight of the new tank. The arrow keys are used to

adjust the amount. To enter this amount, press SELECT again ∗. The LCD

will prompt operator to Press DISPENSE to start. Operator will check all

equipment is secured and ready to dispense. Upon pressing the button, the

relay will actuate and Green LED (Fast Fill) will light to being dispense batch.

10.If the weight of the scale does not reach zero and there is still contents in the

tank and the pump is not removing any more material from the tank, the