Rice Lake iDimension PWD User manual

iDimension® PWD
Static Dimensioning System
Assembly Manual
PN 198812 Rev AJuly 31, 2020

An ISO 9001 registered company
© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of
Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com

Contents
© Rice Lake Weighing Systems ● All Rights Reserved i
Contents
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 iDimension PWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.1 880 Performance Series Controller and Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.2 SUMMIT 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.0 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2 Bumper Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.3 Tower Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.4 Spider Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.5 Kiosk Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.6 SUMMIT 3000 Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.7 Kiosk Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.1 Optional Pallet Jack Ramps (PN 199665) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.2 Optional IP Camera (PN 189498) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.3 Optional Remote IFM Sensor (PN 199666) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars

Introduction
© Rice Lake Weighing Systems ● All Rights Reserved 1
1.0 Introduction
This manual provides an overview of the iDimension PWD assembly instructions.
When interfacing this device to a third party program, please reference the software manufacturer’s documentation for setup
and configuration parameters as necessary.
Manuals and additional resources are available from the Rice Lake Weighing Systems website at www.ricelake.com
Warranty information can be found on the website at www.ricelake.com/warranties
iDimension PWD Operation Manual
The iDimension PWD Operation Manual (PN 198811) provides a detailed overview of the installation requirements, operation of
the iDimension PWD and configuration parameters to change in the QubeVu Manager to alter the performance of the unit.
The iDimension PWD Operation Manual is provided with each unit.
iDimension PWD Setup Manual
The iDimension PWD Setup Manual (PN 199543) provides an overview on how to setup QubeVu Manager for the iDimension PWD.
iDimension PWD Manager Guide
The iDimension PWD Managers Guide (PN 198680) provides an overview of the installation requirements, operation of the
iDimension PWD and configuration parameters to change in the QubeVu Manager to alter the performance of the unit.
The iDimension PWD Managers Manual is provided with each unit.
880 Performance™ Series Controller and Indicator Technical Manual
The 880 Performance Series Controller and Indicator Technical Manual (PN 158387) provides a detailed overview of the 880
indicator installation, configuration and operation procedures.
SUMMIT® 3000 Installation Manual
The SUMMIT 3000 Installation Manual (PN 76012) provides an overview of the SUMMIT 3000 installation procedure.
1.1 Regulatory Information
This product is a Class 1 Laser Product according to IEC 60825-1:2007 Ed. 2.0 and complies with 21 CFR 1040.1 pursuant to
Laser Notice No. 50. A laser source with a diffraction optical element is embedded in the product, which produces a maximum
output power of 1.1 mW at the aperture with a maximum wavelength of 825 nm.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated
in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at their own expense. Changes or modifications not expressly approved by Postea, Inc. could void the user’s FCC
granted authority to operate the equipment.

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1.2 Safety
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption
to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.
Failure to heed could result in serious injury or death.
Electric shock hazard!
There are no user serviceable parts. Refer to qualified service personnel for service.
The unit has no power switch, to completely remove power from the unit, disconnect the power source at the AC outlet.
For pluggable equipment the socket outlet must be installed near the equipment and must be easily accessible.
When cycling power, use the in-line power cord at a power outlet.
Always disconnect from main power before performing any work on the device.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not place fingers into slots or possible pinch points.
Do not use this product if any of the components are cracked.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Do not use near water, avoid contact with excessive moisture.
Keep the unit dry.
Retain packaging. When transporting the unit, always disassemble and pack it in its original packaging.
Operate between 41–104º F (5–40º C).
Never modify or attempt to repair the unit. Service must be performed by Rice Lake Weighing Systems only.
Handle cables and cable connectors with care. Never use damaged power cords or plugs or loose electrical sockets. Never touch
the power cord with wet hands.
Ensure that the base plate, pole assembly and head unit are all securely attached before attempting to move the unit.
Ensure that both sections of the pole assembly and the base plate are supported.
Mount on a flat surface.
Follow OSHA regulations for installation and use of equipment.
DANGER
WARNING
CAUTION
IMPORTANT
WARNING

Introduction
© Rice Lake Weighing Systems ● All Rights Reserved 3
1.3 Dimensions
Figure 1-1. iDimension PWD Dimensions

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2.0 Replacement Parts
This section provides an overview of the replacement parts for the iDimension PWD.
2.1 iDimension PWD
Immediately after unpacking the iDimension PWD, visually inspect the contents to ensure all components are included and
undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
The iDimension PWD is packaged with the following parts (Table 2-1 on page 5):
Figure 2-1. iDimension PWD Parts
25
24
11
18
23
17
10
14 16
14
12
13
15
15 14
16
19
14
22 20 21
7
6
1
8 7
7 9
9 7
7 9 8
8 7 9
3 2 4 5
3 2 5
Bumper frame can be assembled to
the base before or after the lower
tower arch is assembled to the base
Rear brace must be assembled through
the supper tower from the front side

Replacement Parts
© Rice Lake Weighing Systems ● All Rights Reserved 5
Figure 2-2. iDimension PWD Parts (Continued)
Table 2-1. iDimension PWD Parts List (PN 199318)
17
10
6
1
24
23
15
26
28
29
16 14
8
7 9
22 20 21
18
7
27
25
12
13
7 9
9 7
3 2 5
Item No. Part No. Description Qty.
1 199583 Scale Base 1
2 15179 Washer, Plain 3/4
Type A Series N Zinc Plated
10
3 15059 Bolt, 3/4-10NC x 3-3/4 4
4 15181 Washer, Split Lock 3/4 Steel Zinc Plated 4
5 159939 Nut, 3/4-10NC Hex Grade 5 Zinc Plated 5
6 199589 Lower Tower Assembly 1
7 15173 Washer, Plain 1/2
Type B Series N Steel Zinc Plated
34
8 15059 Screw, Cap 1/2-13NC x 1-1/2 Hex 12
9 14672 Nut, 1/2-13NC Hex Steel Clear Zinc Plated 13
10 199596 Upper Tower Assembly 1
11 199602 Back Brace Assembly 1
12 199582 Kiosk Box Mount Assembly 1
13 199612 Kiosk Box Mount Plate, X Design 1
14 21939 Washer, Plain 5/16
Type A Series N Steel Zinc Plated
16
15 14998 Screw, Cap 5/16-18NC x 1 Hex Head 8
16 14647 Nut, 5/16-18NC Hex Steel Zinc Plated 8
17 199617 Spider Mount Assembly 1
18 68342 Screw, Cap 1/2-13NC x 4-1/2
Hex Steel Zinc Plated
1
19 199618 Bumper Frame Assembly 1
20 15145 Washer, Plain 1/4
Type A Series N Steel Zinc Plated
2
21 15147 Washer, Split Lock 1/4 Steel Zinc Plated 2
22 14641 Nut, 1/4-20NC Hex Steel Clear Zinc Plated 2
23 14969 Screw, Cap 1/4-20NC x 1 Hex 2
24 199692 Bumper Mount Cover 1
25 199619 Sensor Shroud 4
26 199639 Lift Bracket 2
– 127035 Screw, Cap 1/2-13 x 3-1/4 Hex 8
27 197493 Kiosk 1
28 192274 Scale Package, Summit 1
29 199665 Optional Pallet Jack Ramp Kit
(Table 2-4 on page 6)
2
– 189498 Optional IP Camera Kit
(Table 2-5 on page 6)
1
– 199666 Optional Remote IFM Sensor Kit
(Table 2-6 on page 6)
1
– 189498 Calibration Kit 1
– 199621 Hardware Install and Mounting Kit 1
– 200164 Remote IFM Sensor Kit 1
– 153709 Neoprene Mounting Pad 5
– 167967 Test Box 12'' x 12'' x 12'', Wood 1
– 200846 Forklift Wheel, Stop Plate 1
Item No. Part No. Description Qty.

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2.1.1 880 Performance Series Controller and Indicator
For information about the 880 Panel Mount Indicator (PN 177976), see the 880 Performance Series Controller and Indicator
Technical Manual (PN 158387).
Calibration Kit
See the iDimension PWD Setup Manual (PN 199543) for
calibration instructions.
Table 2-2. Calibration Kit Parts List (PN 189498)
Remote IFM Sensor Kit
See Figure 3-10 on page 14 for installation instructions.
Table 2-3. Remote IFM Sensor Kit Parts List (PN 200164)
Optional Pallet Jack Ramp Kit
See Section 3.2.1 on page 24 for installation instructions.
Table 2-4. Optional Pallet Jack Ramp Kit Parts List (PN 199665)
Optional IP Camera Kit
See Section 3.2.2 on page 26 for installation instructions.
Table 2-5. Optional IP Camera Kit Parts List (PN 189498)
Optional Remote IFM Sensor Kit
See Section 3.2.3 on page 27 for installation instructions.
Table 2-6. Optional Remote IFM Sensor Kit Parts List (PN 199666)
Part No. Description Qty.
187091 Calibration Object 7x 8 Squares 1
Part No. Description Qty.
186370 Heat Sink 1
187199 Mounting Bracket 4
194731 Screw, M5 x .8 x 80 2
195405 Remote IFM Sensor L1 1
195406 Remote IFM Sensor L2 1
195407 Remote IFM Sensor L3 1
195408 Remote IFM Sensor L4 1
Part No. Description Qty.
14752 Bolt, 1/2-13 NC x 1-1/4 HEX 2
199623 Pallet Jack Ramp 1
Part No. Description Qty.
14635 Nut, Lock 1/4-20 NC Hex 2
14916 Screw, Cap 6-32 NC x 1 Hex 2
15145 Washer, Plain 1/4 Type A 2
15631 Cable Tie, 3'' Nylon 2
15650 Mount, Cable Tie 3/4'' Nylon 2
188334 IP Camera 1
200178 Cable, Ethernet 20' 1
200829 Camera Bracket 1
200830 Camera Plate 1
58248 Nut, Lock 6-32 NC Hex Nylon 2
79989 Cable Tie, Black Nylon 3
Part No. Description Qty.
186371 Mount Rod 1
187199 Mounting Bracket 1
188190 Cable, 4-wire Patch M12 Male/RJ 45 Ethernet
Crossover Cable Straight Connectors
1
188191 Corset, 5-wire Micro DC Straight Connector 1
195409 Remote IFM Sensor 1

Replacement Parts
© Rice Lake Weighing Systems ● All Rights Reserved 7
2.1.2 SUMMIT 3000
For additional information, see the SUMMIT 3000 Installation Manual (PN 76012).
Figure 2-3. SUMMIT 3000 Scale Parts
ABS
Junction Box
2
10 11 12
35 7
8
46
913
9
1
SUMMIT 3000 Scale Parts SUMMIT Scale Hardware Kit
Item No. Part No. Description Qty.
1 73428 Junction Box,
ABS Plastic - 4 Channel, Signal Trim
1
2 76015 Cable, 6-wire, Deck to Indicator 1
3 15658 Cable Tie Mount, 1'' Square 4
4 15631 Cable Tie, 3'' 4
5 15071 Load Cell Screw 8
6 73801 Foot Assembly 4
7 189154 Load Cell, SEB RL32018 2500 lb 20'' 3 mv/v 4
8 75819 Mounting Plate (Set of Two Plates) 4
9 14960 Junction Box Cover Screw 4
10 66454 Cord Grip (Snap-in) (3 x 3 and 4 x 4 Models) 1
11 15628 Cord grip, Black 1/2''
4 x 4 Models and 5 x 5 Models
1
12 15630 Nut, Cord Grip 1/2'' 1
13 200268 Platform Scale WLDT,
5'' x 5'' x 2-3/16 Steel Deck
1
– 82763 Hardware Kit, Summit 1
Table 2-7. SUMMIT 3000 Scale Parts List (PN 192274)
Part No. Description Qty.
15071 Screw, Cap 1/2 – 20NF x 1.939 8
15631 Cable Tie, 3'' Nylon 4
15658 Mount, Cable Tie 1'' 4
53640 Cable, Assembly, Mini Conx M 1
66454 Cord Grip, Snap in Straight 1
69602 Tape, Wire Marker No. 1 2
69603 Tape, Wire Marker No. 2 2
69604 Tape, Wire Marker No. 3 2
69605 Tape, Wire Marker No. 4 4
73801 Foot, Floor Scale Rigid 1
Table 2-8. SUMMIT Scale Package Parts List (PN 82763)

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3.0 Assembly
This section provides an overview of iDimension PWD assembly procedure.
Prior to assembly of the iDimension PWD, refer to the 880 Performance Series Controller and Indicator Technical
Manual (PN 158387) and the SUMMIT 3000 Installation Manual (PN 76012) for proper installation and operation
procedures.
3.1 Unit Assembly
To assemble the iDimension PWD, follow the procedures below:
3.1.1 Scale Base
1. Remove the scale base from the carton using the lift brackets.
2. Place the scale base on a level surface.
3. Uninstall the hardware securing the lift brackets.
4. Remove the lift bracket from the scale base.
Set aside the lift brackets and hardware for future use.
Figure 3-1. Lift Bracket Removal
5. Slide four neoprene pads under each foot and one neoprene pad under the back of the scale base.
Figure 3-2. Neoprene Pad Installation
IMPORTANT
Note

Assembly
© Rice Lake Weighing Systems ● All Rights Reserved 9
6. Anchor the scale base by using the mounting points as guides.
7. Drill pilot holes into the floor for suitable anchor bolts.
8. Secure scale base to the floor using 1/2'' anchor bolts (not included).
Figure 3-3. Anchor Bolt Locations
3.1.2 Bumper Mount
Secure the scale bumper mount onto the frame rails of the scale base.
Figure 3-4. Bumper Mount Assembly
If the scale bumper mount is already installed, see Section 3.1.3 on page 10.
Note

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3.1.3 Tower Assembly
1. Secure the lower tower assembly onto the scale base.
2. Repeat hardware installation for both sides of the assembly.
Figure 3-5. Lower Tower Assembly

Assembly
© Rice Lake Weighing Systems ● All Rights Reserved 11
3. Secure the back brace onto the upper tower assembly.
Figure 3-6. Back Brace
4. Secure the upper tower assembly onto the lower tower assembly.
Figure 3-7. Tower Assembly
Parts of the assembly are hidden
Parts of the assembly are hidden

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3.1.4 Spider Mount Assembly
1. Extend the spider mount arms in position.
The spider mount arms may be extended into position after mounting to the back brace (Figure 3-6 on page 11).
2. Secure the spider mount arms once extended into place.
3. Lift the spider mount assembly to the upper tower assembly.
4. Secure the spider mount assembly to the upper tower assembly back brace.
Figure 3-8. Spider Tower Assembly Attachment
Note

Assembly
© Rice Lake Weighing Systems ● All Rights Reserved 13
5. Attach the leveling bolt to the back brace and the spider assembly support. The bolt is fed through the back brace to
the front brace.
Figure 3-9. Spider Assembly Leveling Bolt
6. Feed the spider assembly cables through the back brace of the upper tower assembly.
7. Secure the sensor mounting bracket to the sensor by following the remote IFM sensor instructions, provided with the unit.
8. Place the two halves of the rod mount into the bracket.

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Figure 3-10. Remote IFM Sensor Assembly
Mounting Bolt
Rod Mount
Remote IFM Sensor
Rod
Rod Mount Bracket

Assembly
© Rice Lake Weighing Systems ● All Rights Reserved 15
9. Secure the rod of the remote IFM sensor assembly to the shield mount through the slotted plates found on both the
shield mount and at the end of each spider assembly arm.
The sensor shield is secured by the remote IFM sensor assembly.
Orient the sensor downwards with the power connector pointing towards the assembly.
Figure 3-11. Remote IFM Sensor Assembly Attachment
10. Repeat the previous steps for each sensor.
11. Connect the power and ethernet cables to each sensor.
Note
Parts of the assembly are hidden

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3.1.5 Kiosk Mount Installation
Use the following procedure to mount the kiosk:
1. Attach the mount bracket to the lower tower assembly.
Figure 3-12. Kiosk Mount Bracket
The kiosk mount may be installed on either side of the lower tower assembly. If the kiosk mount is installed on the
opposite side of the assembly shown in Figure 3-12, the kiosk mount must be rotated 180º.
Parts of the assembly are hidden
Note