SCHABEN LA9000 Manual

OPERATION & MAINTENANCE MANUAL
.COM
LIQUID APPLICATOR
COLUMBUS, NE
800.274.1025
NEWTON, KS
800.394.7662
BAKERSFIELD, CA
877.724.2236

1. Read and understand the Operators Manual and all
safety signs before using.
2. Place all controls in neutral, stop tractor engine, turn
monitor off, set park brake, remove ignition key, wait
for nozzles to stop spraying before servicing,
adjusting, or repairing.
3. Before using it in a field, be familiar with all potential
hazards: trees, rocks, ditches, gullies, etc. Plan the
spraying route to avoid hazards. Remember you are
driving a wide machine. USE CAUTION WHEN
CORNERING.
4. Keep hands, feet, hair and clothing away from all
moving and/or rotating parts.
5. Do not allow riders on the applicator or tractor during
operation or transporting.
6. Clear the area of all bystanders, especially children,
before starting or filling with water or chemical.
7. Stay away from wing pinch points when folding or
extending wings. Keep others away.
8. Stay away from power lines when extending or
folding wings. Electrocution can occur without
direct contact.
13. In case of poisoning, get immediate medical attention.
15. Do not eat in the field when side dressing.
16. Before applying pressure to the hydraulic system,
make sure all components are tight and that steel
lines, hoses and couplings are in good condition.
17. Before applying pressure to fertilizer system make
sure that all connections are tight and that all hoses
and fittings are in good condition.
18. Review safety instructions annually.
1 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL
INTRODUCTION
Before operating the Applicator and each time thereafter,
the following areas should be checked off:
1. Lubricate the machine per the schedule outlined in
the “Maintenance Section”.
2. Use only a tractor of adequate power and weight to
operate the Applicator.
3. Ensure that the machine is properly attached to the
tractor. Be sure that a mechanical retainer is installed
through the drawbar pin and the safety chain is
attached to the drawbar cage. Jack is in full up
position.
4. Check the hydraulic system. Ensure that the
hydraulic reservoir in the tractor is filled to the
required specifications.
5. Inspect all hydraulic lines, hoses, fittings and couplers
for tightness. Use a clean cloth to wipe any
accumulated dirt from the couplers before
connecting to the hydraulic system of the tractor.
6. Check the tires and ensure that they are inflated to
the specified pressure.
7. Calibrate the Applicator if it is the start of the season
or a new chemical is being used. Calibrate as
specified in rate control manual.
8. Check the condition and routing of all chemical hoses
and lines. Replace any that are damaged. Re-route
those that are rubbing pinched or crimped.
9. Check the spray pattern of each nozzle. Remove and
clean or replace any that have an unusual pattern.
10. Remove the steel mesh line filters and wash with
clean water. Reinstall.
11. Check that all connections in the electrical system are
connected and tight.
13. Before unfolding boom remove transport wing lock
pins (Figure 7) and tower cylinder Transport stop
(Figure 6) Reinstall lock pins and tower stop
before parking sprayer.
PRE-OPERATION CHECKLIST

SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 2
g. Remove nozzles from boom Disassemble and
wash nozzle, Spring, diaphragm and housing.
Store inside.
4. Lubricate all grease points. Make sure all grease
cavities have been filled with grease to remove
any water residue from the washing.
5. Inspect all the hydraulic hoses, couplers and fittings.
Tighten any loose fittings. Replace any hose that
is badly cut, nicked, abraded or is separating from
the crimped end of a fitting.
6. Inspect all the spray hoses and fittings. Tighten any
loose fittings. Replace any hose That is badly
cut, nicked, abraded or is separating from a fitting.
7. Touch up all paint nicks and scratches to prevent
rusting.
**STORAGE SAFETY**
1. Store unit in an area away from human activity.
2. Do not permit children to play on or around the
stored applicator.
3. Unhook and store in the transport configuration.
At the end of the spray season, the machine should be
thoroughly inspected and prepared for storage. Repair or
replace any worn or damaged components to prevent any
unnecessary down time at the beginning of the next sea-
son. Follow this procedure:
1. Thoroughly wash the machine using a hose or a
pressure washer to remove all dirt, mud, debris or
residue.
2. Thoroughly wash the inside of the tank.
3. In climates that encounter freezing temperatures
during the storage period, the following
preparation should be done:
a. Add 10 gallons (40 liters) of a potable RV
antifreeze to the tank.
b. Run unit for 5 minutes in the spray cycle to
circulate solution to all parts of the circuit.
c. While circulating the fluid, open and close all the
valves in the system to flush all the water from
the system.
e. Flush the solution out the booms.
f. Open all disconnects and drain hoses, pumps,
filters, solenoids and tanks.
PLACING IN STORAGE
When removing from storage and preparing to use,
follow this procedure.
1. Clear the area of bystanders, especially small
children, and remove foreign objects from the
machine and the working area.
2. Check
a. Tank for cracks
b. Tank hold down hardware
c. All hardware. Tighten as required.
d. Tire pressure.
e. All sprayer and hydraulic lines, fittings and
connections. Tighten as required.
REMOVING FROM STORAGE
3. Lubricate all grease fittings.
4. Replace any defective parts.
5. Fill the tank with 20 gallons (75 liters) of clean water
and run for 5 minutes. Open and close all valves
several times. Flush water through the booms.
6. Repeat step 5.
7. Calibrate the pump, nozzles and sprayer before using.
8. Go through the pre-operation checklist before using.

1. Ensure applicator is connected securely to tractor draw bar
with clevis pin and safety chain.
2. Connect applicator hydraulic hoses to the tractor remote
couplers. The blue hoses are for the main bar height control.
The green hoses are for the main wing fold. The yellow hoses
are for secondary wing fold on 35’ and 40’ bars.
OPERATING INSTRUCTIONS
3 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL
12
LIMITED WARRANTY
Schaben Industries warrants to the buyer that the new
machinery is free from defects in material and workman-
ship.
This warranty is only effective as to any new machinery
which has not been altered, changed, repaired or treated
since its delivery to the buyer, other than by Schaben
Industries or its authorize dealers or employees, and does
not apply to accessories, attachments, tools or parts, sold
or operated with the new machinery, if they have not been
manufactured by Schaben Industries.
Schaben Industries shall only be liable for defects in the
materials or workmanship attributable to faulty material or
bad workmanship that can be proved by the buyer, and
specifically excludes liability for repairs arising as a result
of normal wear and tear of the new machinery or in any
other manner whatsoever, and without limiting the general-
ity of the foregoing, excludes application or installation of
parts not completed in accordance with Schaben Industries
operator’s manual, specifications or printed instructions.
Written notice shall be given by registered mail, to Schaben
Industries within seven (7) days after the defect shall have
become apparent or the repairs shall have become neces-
sary, addressed as follows: Schaben Industries, 5834 East
23rd Street, Columbus, NE 68601.
This warranty shall expire 2 years after the date of delivery
of the new machinery.
If these conditions are fulfilled, Schaben Industries shall at
its own cost and at its own option either repair or replace
any defective parts provided that the buyer shall be respon-
sible for all expenses incurred as a result of repairs, labor,
parts, transportation or any other work, unless Schaben
Industries has authorized such expenses in advance.
The warranty shall not extend to any repairs, changes,
alterations, or replacements made to the new equipment
other than by Schaben Industries or its authorized dealers
or employees.
This warranty extends only to the original owner of the new
equipment.
Rubber parts are not warranted. (including tires, hoses,
grommets)
This warranty is limited to the terms stated herein and is in
lieu of any other warranties whether express or implied, and
without limiting the generality of the foregoing, excluded all
warranties, express or implied or conditions whether statu-
tory or otherwise as to quality and fitness for any purpose
of the new equipment. Schaben Industries disclaims all
liability for incidental or consequential damages.
This sprayer is subject to design changes and Schaben
Industries shall not not be required to retro-fit or exchange
items on previously sold units except at its own option.

3. Connect wiring harness if using hydraulic pump with rate
control.
4. Grease Applicator (Refer to Mainentance).
5. Before road travel, install all locking collars on toolbar
cylinders and safety pins on wings.
6. Remove locking collars as needed to maintain a depth of
4 to 5 inches. Constant down pressure on main lift is not
recommended (weight of toolbar will keep unit in the ground).
Leave hydrualic selector in neutral for field operation.
7. Remove safety pins on wing cylinders. Wing cylinders remote
will run in constant while down (Figure 7).
The Applicator is equipped with adjustable down pressure relief
valve on wing cylinders. The valve is preset at 800 PSI. This may
be adjusted as needed. The relief valve is located under tongue,
and requires an allen wrench to adjust (clockwise to increase
pressure and counterclockwise to decrease pressure. Figure 8).
8. After unfolding main wing, engage hydraulic lever in “constant
pressure.” This is necessary to allow wings to maintain
constant depth and follow uneven terrain, as well as the ability
to “gullwing” (Lift both wings evenly when turning. See #9).
9. Field Operation: When you come to the end of the field.
1. Lift main section
2. Pull back on main wing lever long enough to lift both
wings slightly (“gullwing”).
3. After turning, lower main section and wing section
and return wing hydraulics to constant pressure.
10. Check and clean screens as needed.
11. Pump Settings
Optional Ground Drive Pump
11a - Remove tranport pin
11b - Use John Blue pump setting slide chart. Loaded radius is
9.75 and sprocket ratio is 32 drive and 18 driven.
11c - Set pump to recommended setting.
Optional Hydraulic Drive Pump
a. Hydraulic pump hoses supplied on the applicator
include (1) 1/2” line and (1) 3/4” line. The 1/2” hose
is the hydraulic supply (in/pressure) and the 3/4”
hose is the return (out/non-pressure).
NOTE: It is recommended for optimal pump performance that
the 3/4” return line connect directly to the tractor hydraulic
reservoir (not tractor SCV port). Doing so eliminates possible
back pressure restriction on the 3/4” return line. Excessive
back pressure restriction can cause hydraulic orbital motor
damage/failure.
b. Proper hydraulic pump disengagement. When shutting off
the pump, move the selector to the FLOAT position to allow
the centrifugal pump to come to a gradual stop. Standard
spool valves, which are found on all tractor hydraulic systems,
can cause potentially damaging high peak pressures in the
hydraulic system when closed, because of abrupt shutoff of
oil flow in both the supply and return lines.
c. Close and lock down the bypass adjusting screw in the
hydraulic motor (if applicable).
Switch rate controller to manual and press the “+” button on
TeeJet or “Increase” button on Raven, hold for 8 seconds. Then
press the “-” button on TeeJet or “Decrease” button on Raven for
4 seconds.
Set the tractor hydraulic flow control valve for minimum hydraulic
oil flow to the remote outlet (Tortoise position).
Start the tractor and allow the hydraulic oil to circulate for
approximately 10 to 15 minutes or until adequately warmed.
Prime the centrifugal pump with all valves open.
Open the sprayer control regulating valve and the boom shut-off
valves.
Slowly adjust the tractor hydraulic flow control valve until the
desired boom pressure is attained.
NOTE: See manufacture pump operators manual for further
setup and maintenance.
SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 4
7
6

5 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL
Although there are no operational restrictions on the appli-
cator when used for the first time, it is recommended that
the following mechanical items be checked:
A. After operating for 1/2 hour
1. Re-torque all the wheel bolts.
2. Re-torque all other fasteners and hardware.
3. Check that all electrical connections are tight.
4. Check that no fertilizer or hydraulic lines are
being pinched or crimped. Re-align as required.
5. Check that all nozzles are working properly.
Clean or replace as required.
6. Lubricate all grease fittings.
B. After 5 hours and 10 hours of operation
1. Retorque all wheel bolts, fasteners and hardware.
2. Check fertilizer and hydraulic line routing.
3. Check that all nozzles are working properly.
4. Then go to the normal servicing and maintenance
schedule as defined in the Maintenance Section.
5. Lift right hand side of machine and check main
wheel bearing for proper play (slight wobble when pulling
on top of wheel). Repeat for left hand side.
! MAINTENANCE SAFETY !
1 Review the Operator’s Manual and all safety items
before working with, maintaining or operating the
Applicator.
BREAK-IN
SERVICE AND MAINTENANCE
2. Place all controls in neutral, stop the tractor engine,
turn monitor off, set park brake, remove ignition key,
wait for nozzles to stop spraying before servicing,
adjusting, repairing or unplugging.
3. Follow good shop practices:
- Keep service area clean and dry
- Be sure electrical outlets and tools are properly
grounded
- Use adequate light for the job at hand.
4. Before applying pressure to a hydraulic system, make
sure all components are tight and that steel lines,
hoses and coupling are in good condition.
5. Before applying pressure to fertilized system, make
sure that all connection are tight and that all hoses
and fittings are in good condition.
6. Install wing lock pins and tower stops before relieving
pressure from hydraulic circuit to service Applicator.
7. Keep hands, feet, clothing and hair away from all
moving and/or rotating parts.
8. Clear the area of bystanders, especially children,
when carrying out any maintenance and repairs or
making any adjustments or filling.
9. Place stands or blocks under the frame before
working beneath the machine.
10. Wear safety goggles, neoprene gloves and protective
clothing when working on the Applicator filled with
active chemical.
11. Wash machine to remove all chemical residue before
working on unit. Wear appropriate protective gear at
all times.
12. Protect yourself from chemical contamination.

- Wipe grease fitting with a clean cloth before greasing
to prevent injecting dirt and grit into joint.
- Replace and repair broken fittings immediately.
- If a fitting will not take grease, remove and clean
thoroughly. Also clean lubricant passageway.
Replace fitting if necessary.
*Note: Grease 20 points 8 hours or daily.
Along with 2 points per coulter. Hubs and
spindles should be greased biannually.
*Note: It is best to grease the machine at
the end of the day to ensure that fertilizer/
chemicals do not have time to start corrod-
ing parts.
GREASING
L/R GREASE LOCATIONS
Apply adequate grease to the following:
1. L/R Main Wing Hinge (Fig. 20b)
2. L/R Flip Wing (35’ and 40’) (Fig. 20c)
3. Coulter Pivots (Fig. 20d)
4. Parallel Hinge Bushings (Fig. 20a)
5. Piston Pump (Refer to pump operators manual)
FIG. 20a
4
4
4
4
FIG. 20b
1 1
FIG. 20c
2
2
2
2
FIG. 20d
3
3
SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 6

7 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL

NOTE 1: When using the 15" or 30" Toolbar Extension option(s), Nozzle Tube (Item 34) is replaced with Nozzle Tube #5100366 (66" Nozzle Tube, not shown in this BOM for 5301523)
SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 8

NOTE: Parts shown with an asterisk (*) are considered to come with the cylinder, and are NOT reflected within
the bill of materials.
9 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL

NOTE: Parts shown with an
asterisk (*) are considered to
come with the cylinder, and
are NOT reflected within the
bill of materials.
SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 10

11 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL

SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 12

13 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL

SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 14

15 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL
Fixture Item
over Item
To Hold 90° With Step
Pin
2
3
CENTER OVER
HOLE IN ITEM
4
Weld Areas Shown
1/4 x 2" Fillets
& All Around
Base of Tube
RIGHT SIDE VIEW LOOKING UP FROM BOTTOM
FORWARD
1/4" FILLET WELD
5
6
1
3
1
3
MOUNTING PLATE
BAR MTG TUBE
GUSSET
3/4 - 10 HEX NUT
DESCRIPTION
N6
1
4
ITEM # QUAN. PART #
KSC- 466340-M
1
3
1
2
1KSC- 466340-BMT
2KSC- 466340-G
SET SCREW 3/4-10 X2 SQ HEAD CUP PT
NUT, HEX JAM
N6J
106-B1
1
6
1
5
Stud Bolt (3/4"-16 UNF x 2 5/8")
Grease Seal 3/3/8" Spindle
Bolt, 5/16"-18 x 1/2"
Hub Cap Gasket
Hub Cap (only)
Hub Cap w/Gasket & Bolts
Inner Cone Bearing
Outer Cone Bearing
Wheel Nut (3/4"-16 UNF)
Description
15046365
4
*953033
5115085
*905214
*950402
*909983
4.3
6
5
4.1
4.2
4
10
1
1
1
5031176
5031154
5006330
Part Number
3
2
1
Item
No.
1
10
1
Qty
1
6
5
3
*
6
4.3
4.2
2
1
4.1

SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 16
N6H NUT, HEX, 3/4-10 Gr 2
106-B1 SET SCREW 3/4-10 X2 SQ HEAD CUP PT
BAR MTG TUBE MOUNT PLATE 3/4 x 4 x 4-1/2
7
6
5 4
KSC-466343-G1
TOOLBAR MOUNTING PLATE 1/2 x 3-1/2 x 8
1 1 1
KSC-466343-G KSC-466343-M1 KSC-466343-M KSC-466340-BMT
1 1
FACE OF TOOLBAR
2
11
3
PART #
QUAN.
ITEM # DESCRIPTION
GUSSET 1/4 x 3 x 6-1/4 Tapered
BAR MTG TUBE 2-3/8 x 3-5/8
GUSSET 3/16 x 1-1/2 x 2-7/8
2
4
3
1
2
5
6
7
81N6J JAM NUT
8
COULTER BAR SHOWN FOR CLARITY

17 - LA9000 LIQUID APPLICATOR OPERATION & MAINTENANCE MANUAL
NUT, HEX, JAM, 3/4" PLATED
20" NOTCHED BLADE 20" CRUCIBLE BLADE 20" FLUTED BLADE
20 NO COMBO (NOT SHOWN) 20 FLC COMBO (NOT SHOWN) 20 FL COMBO (NOT SHOWN)
16
2 2 2
Spring Pin, 7/16 X 3 SPRING CAP WELDMENT MAIN SPRING
20 PL COMBO (NOT SHOWN) 20" SMOOTH BLADE
KSC-466300-SPL N633 Spindle W/ Hardware 1
N6J 1 N6 NUT, HEX, 3/4" High Strength 1
15 14
S1244SL-SPC 2
13
SPR-1 (20"&24") 1
12
KSC-531020 COLTER ARM ASSEMBLY 1
11
KSC-466300-HUB 1
N633 Hub Assembly With Bearings
10
KSC-466360-GF Drive Zerk
9
KSC-466360-CP 1
Cotter Pin, 1/4 X 2
8
KSC-466360-MB14 Machine Bushing, 14 ga
7
106-N1 1
HHCS,3/4" X 14" BOLT GR.5
6
MF6H 2
Washer, Flat, 3/4" High Strength
5
KSC-466360-MB10 Machine Bushing 10 ga 1
1
COULTER PIVOT ASSEMBLY
KSC-466320
4 3
1
COULTER SHAFT
KSC-466315 (20" & 24")
2
KSC-466360-RP7161
QTYDESCRIPTION
Part #
Item
17 KSC-466315-C COLLAR 1
16
9
15
14
5
13
12
11
10
9
8
7
6
5
4
3
2
1 1
17

SCHABEN INDUSTRIES • COLUMBUS, NE • NEWTON, KS • BAKERSFIELD, CA - 18
5
OUTER
INNER
4
9
10
11
2
6
3
1
7
8
Item Part # Description QTY
1 KSC-LM67010 Inner Bearing Cup(large race)
2 KSC-LM11910 3 KSC-LM67048 4 KSC-LM11949
Outer Bearing Cup(small race) Inner Bearing Cone (large rollers/cage) Outer Bearing Cone (small rollers/cage)
5
6
7 8 9
10
11
KSC-909911 KSC-906296 KSC-913572 KSC-G1641-B KSC-913608 KSC-912953 KSC-905936
Hub Cap Seal Flange Head Bolts (each) 1/4-28 X 35/64 Grease Zerk Spindle Washer
Spindle Castle Nut Spindle Cotter Pin
1
4
1 1 1 1 1 1 1 1 1
Note: HUB P/N KSC-466300-HUB
Comes Complete With Items 1-8
Note: Spindle P/N KSC-466300-SPL
Comes Complete With Items 9-11
KSC-466300-HUB Comes Complete With Items 1-8 KSC-466300-SPL Comes Complete With Items 9-11
Item Part # Description QTY

OPERATION & MAINTENANCE MANUAL
.COM
LIQUID APPLICATOR
5834 EAST 23RD STREET
COLUMBUS, NE 68601
800.274.1025
P: 402.564.4544 • F: 402.564.0549
[email protected]
7000 SCHABEN COURT
NEWTON, KS 67114
800.394.7662
P: 316.283.4444 • F: 316.283.4646
[email protected]
4450 STATE ROAD
BAKERSFIELD, CA 93308
877.724.2236
P: 661.391.9081 • F: 661.391.9085
[email protected]
Form 2000 01/22/13