Schiedel CM03 User manual

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01

CONTENTS
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
Contents
Contents 2
Operating Manual 90° Actusafe CMF(S)QT 3
Manual for 90-Degree Failsafe-Actuators - CMF(S)QT 3
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Introduction................................................................. 4
3 Functional Description of the CMF(S)QT - Failsafe Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Failsafe-direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Moving-behaviour of the actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.1 Moving behaviour electrical mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.2 Moving behaviour failesafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Serialnumber........................................................... 7
4.2 Protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 Direction of rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 Protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.6 Ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.7 Condition on delivery of the actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.8 Note(tag).............................................................. 8
5 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.1 Mechanical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.2 Mounting position of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Commissioning.............................................................. 9
7.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.2 Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.2.1 Activate manual operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.2.2 Deactivate manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.2.3 Direction of rotation handwheel for closing the valve, Failsafe direction „CW“. . . . . . . . . . . . . . 11
7.2.4 Direction of rotation handwheel for closing the valve, Failsafe direction „CCW“. . . . . . . . . . . . . 12
7.2.5 Required torque on the handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.3 Mechanical default setting, preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.4 Setting the end positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.5 Setting the mechanical end stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.6 Adjusting of Failsafe speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.6.1 Setting procedure:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.7 Finalwork.............................................................. 16
8 Thecontrolunit.............................................................. 16
9 Maintenance................................................................ 17
10 Technical data Failsafe brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.0.1 CM03F(S)QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.0.2 CM06F(S)QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.0.3 CM12F(S)QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11Spareparts................................................................. 18
12 Lubricant recommendation / Lubricant requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12.1 Lubricant points F(S)QT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12.2 Basic lubricant service interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13Training.................................................................... 19
14 Mode of operation F(S)QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
14.1 CM03F(S)QT........................................................... 20
14.2 CM06F(S)QT........................................................... 21
2

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 CONTENTS
Operating Manual ACTUSMART CM.V1.2 22
1 Introduction/Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2 General.................................................................... 23
2.1 Overview .............................................................. 23
2.2 Serial number and type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4 Protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.5 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.6 Direction of rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7 Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7.1 Torque........................................................... 25
2.7.2 Motor temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7.3 Input fuse, thermal fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8 Ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.9 Delivery condition of the actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.10 Information notice (tag) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 Packaging, transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1 General ............................................................... 26
3.2 Storage ............................................................... 26
3.3 Long-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Mechanical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Mounting postion of the operating unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.1 Power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Commisioning............................................................... 30
5.1 General ............................................................... 30
5.2 Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3 Mechanical default settings, preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.4 User Level and Permissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5 End limit setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.1 End limit OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.2 End limit CLOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.6 Finalworks............................................................. 34
6 ControlUnit................................................................. 34
6.1 Operatingunit........................................................... 34
6.2 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.1 Graphic display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.2 LEDDisplay........................................................ 35
6.3 Operation.............................................................. 36
6.4 WelcomeMenu.......................................................... 36
6.4.1 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4.3 Configuration example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.4 „TEACHIN“ ........................................................ 40
7 Parametermenu.............................................................. 42
7.1 Parameter group: End limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.2 Parameter group: Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3 Parameter group: Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4 Parameter group: Ramp (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.5 Parameter group: Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.6 Parameter group: User Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.7 Parameter group: Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.8 Parameter group: Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.9 Parameter group: Binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.10 Parameter group: Position output (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.11 Parameter group: Step mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.12 Parameter group: Positioner (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.13 Parameter group: PID controller (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.14 Parameter group: Bus systems (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.15 Parameter group: Characteristic curves (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.15.1 Torque characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.15.2 Speed characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3

CONTENTS
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
7.15.3 Valve characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.16 Parameter group: Identification (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.17 Parameter group: System parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.18 Parameter group: Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.19 Default User Level Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8 Statusarea................................................................. 69
8.1 Status ................................................................ 69
8.1.1 Status – binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.1.2 Status – binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.1.3 Status – analog values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.4 Status – absolute values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.5 Status – firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.1.6 Status – serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.1.7 Status – meter readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.2 History................................................................ 71
9 Infrared connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10 Bluetooth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11Maintenance................................................................ 73
12Troubleshooting.............................................................. 74
12.1 History Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
13Fuses..................................................................... 76
14Spareparts................................................................. 76
15 Lubricant recommendation, lubricant requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
15.1 Main body: -25 to +60°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
15.2 Main body: -40 to +60°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
15.3 Output type A and spindle drives (linear actuators) -40 to +60°C . . . . . . . . . . . . . . . . . . . . . . . . . . 77
15.4 Basic lubricant service interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
16Training.................................................................... 77
17 Original Declaration of Incorporation of Partly Completed Machinery . . . . . . . . . . . . . . . . . . . . . . . . . 78
18 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
19 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
20Technicaldata............................................................... 81
20.1 Binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
20.2 Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
20.3 Analog inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
20.4 Analogoutput ........................................................... 84
20.5 Auxiliary voltage input and output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
20.6 Connections............................................................ 85
20.6.1 Connections for non explosion-proof version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
20.6.2 Connections for explosion-proof version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
20.7 Mode of operation CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
20.8 Mode of operation CM03 + QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
20.9 Mode of operation CM03 + L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
20.10 Mode of operation CM03 + LK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
20.11 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
21 Technical data CM03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
21.1 Standard version CM03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
21.2 24 VDC version CM03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
21.3 400 V version CM03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
22 Technical data CM06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
22.1 Standard version CM06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
22.2 400V version CM06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
23 Technical data CM12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
23.1 Standard version CM12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
24 Characteristic curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
24.1 Characteristic curves - CM03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
24.2 Characteristic curves - CM06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
24.3 Characteristic curves - CM12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
SEC-DS-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
Manual for 90-Degree Failsafe-Actuators - CMF(S)QT
1 Safety instructions
WARNING: When operating electrical devices, certain parts are inevitably under dangerous voltage.
Work on the electrical systems or components may only be carried out by electricians or by individuals
who have been instructed how to do so, working under the guidance and supervision of an electrician
in accordance with electro technical regulations.
WARNING: Working on the opened and energized actuator may only be carried out if it is ensured that
there is no risk of explosion for the duration of the work.
WARNING: When working in potentially explosive areas, heed European Standards EN 60079-14 “In-
stalling Electrical Systems in Explosion Endangered Areas” and EN 60079-17 “Inspection and Main-
tenance of Electrical Installations in Explosion Endangered Areas”. Working in potentially explosive
areas is subject to special regulations (European Standard EN 60079-17), which must be complied with. Any addi-
tional national regulations must be heeded.
5

2 Introduction
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
2 Introduction
NOTE: Also consider the Operating Manual for ACTUSMART CM.V1.2 starting at page 22!
90° ACTUSAFE actuators are designed to operate appropriate fittings when a Failsafe functionality is required.
Appropriate fittings are all kinds of fittings that require a 90° movement to operate (butterfly valves, ball valves, taps in
general, etc.).
In the event of a power failure or if the Failsafe function is triggered deliberately, the 90° ACTUSAFE actuator shifts the
fitting to the Failsafe position, using the built-in energy storage device.
Figure 1: CMF(S)QT - Actuator
6

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 3 Functional Description of the CMF(S)QT - Failsafe Drive
3 Functional Description of the CMF(S)QT - Failsafe Drive
In normal operation, the actuator is operated by a motor (1). Via a worm gear stage (2) and a planetary gear train (3),
the motor drives the spindle nut of a ball screw (4). The sun gear shaft of the planetary gear train is fixed by an operating
current brake (5).
The ball screw converts the rotational movement of the gear unit into linear motion. On the one hand the linear movement,
charges the spring (7), which acts as an energy storage device. On the other hand, a rack-and-pinion gear (6) converts the
linear motion into the 90° output motion to move the fitting shaft (9).
There are no engaging or disengaging elements between the motor, the energy storage device and the fitting shaft in the
actuator. All the gear unit components are permanently engaged.
While moving against the Failsafe direction, the electric motor has to move both the fitting and the energy storage device
(spring) for the Failsafe stroke.
If the supply for the operating current brake is interrupted (by a power failure, or intentionally to trigger a Failsafe stroke, the
actuator will no longer be held, and the potential energy stored in the spring will be converted into kinetic energy to move
the actuator and thereby the fitting to the Failsafe position. In this case, the entire gear chain for the actuator except of the
worm gear stage will be moved until the adjustable, mechanical end stop (8) is reached or, if applicable, the stop for the
fitting.
Owing to this operating principle, neither an initialising stroke nor resetting of the actuator is required after a Failsafe stroke.
As soon as the power supply is restored, the actuator is immediately ready for operation.
1
2
4
6
7
8
3
5
9
Figure 2: 1. . . Motor, 2. . . Worm gear stage, 3. . . Planetary gear train, 4. . . Ball screw, 5. . . Operating current brake,
6. . . Rack-and-pinion gear, 7. . . Spring , 8. . . End stop, 9. . . Fitting shaft
7

3 Functional Description of the CMF(S)QT - Failsafe Drive
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
3.1 Failsafe-direction
This Failsafe actuator can be built as a version for “Failsafe CCW” (counter-clockwise direction of rotation when looking
at the fitting shaft), see Figure 3, or “Failsafe CW” (clockwise direction of rotation). It is even possible to subsequently
change the Failsafe direction (separate manual available), see Figure 4, which requires some assembly work. Having this
conversion performed at our plant is recommended, however.
Failsafedirection
Figure 3: Failsafe-direction counter clockwise (CCW)
Failsafedirection
Figure 4: Failsafe-direction clockwise (CW)
8

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 4 General Information
3.2 Moving-behaviour of the actuator
How the actuator moves to the end limits depends on, whether the actuator is in Failsafe mode or in electrical mode.
3.2.1 Moving behaviour electrical mode
•Moving in Failsafe direction
In this case the actuator moves in Failsafe direction electrically by motor till the adjusted electrical end position is
reached. If the end limit is set to travel dependent, the actuator stops at this point. If the end limit is set torque
dependent, the actuator moves electrically till the end position. In the end position the electrical holding brake is
released and the actuator build up the torque by the tensioned spring.
NOTE: For torque dependent end limit, the end position should be set in a sufficient range before the mechanical
end position to avoid damage on the valve.
•Moving counter Failsafe direction
The actuator moves to the end position electrically by motor. If the end limit is set torque dependent the torque is
build up by the motor.
NOTE: For torque dependent end limit the end position should be set in a sufficient range before the real end position
to avoid damage on the valve.
3.2.2 Moving behaviour failesafe mode
•Moving in Failsafe direction
In Failsafe mode the actuator can only move in Failsafe direction. When the electrical holding brake is released the
actuator moves against the end limit by spring. In this case the end limit is generally torque dependent. The torque
in end position is build up by the residual spring torque. Travel depended positioning of the end limit is possible by
adjusting the mechanical end stops from the actuator. Thus the mechanical end position can be set from 85° to 95°.
CAUTION: The mechanical end stops in the actuator are not designed to be moved against by torque regu-
larly!
4 General Information
4.1 Serial number
See operating manual ACTUSMART CM.V1.2, section 2.2, page 23
4.2 Protection class
See operating manual ACTUSMART CM.V1.2, section 2.4, page 24
4.3 Mounting position
See operating manual ACTUSMART CM.V1.2, section 2.5, page 24
4.4 Direction of rotation
The standard direction of rotation for the actuator is:
• Clockwise = The actuator runs counter to the Failsafe direction
• Counter-clockwise = The actuator runs in the Failsafe direction
Which direction, opening or closing of the fitting causes, depends on:
• The Failsafe direction of the actuator
• The closing direction of the fitting
All the information in this operating manual refers to the standard direction of rotation.
4.5 Protective devices
See operating manual ACTUSMART CM.V1.2, section 2.7, page 25
4.6 Ambient temperature
See operating manual ACTUSMART CM.V1.2, section 2.8, page 25
9

5 Transport and Storage
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
4.7 Condition on delivery of the actuators
See operating manual ACTUSMART CM.V1.2, section 2.9, page 25
4.8 Note (tag)
See operating manual ACTUSMART CM.V1.2, section 2.10, page 25
5 Transport and Storage
See operating manual ACTUSMART CM.V1.2, section 3, page 26
6 Installation Instructions
Installation work of any kind for the actuator may only be performed by qualified personnel.
6.1 Mechanical connection
Check,
• whether the fitting flange and actuator flange match up
• whether the drilled hole matches up with the shaft
• whether there is sufficient engagement of the fitting shaft in the actuator hole
WARNING: The actuator must not be electrically supplied during the installation work!
NOTE: On delivery and as long as the Failsafe actuator is not electrically connected, it is in the Failsafe position.
Make sure the fitting is in the same position as the actuator:
•For a “Failsafe open” actuator, the fitting has to be completely open.
•For a “Failsafe close” actuator, the fitting has to be completely closed.
In general, heed the following instructions:
• Clean the bare parts on the actuator coated with rust protectant.
• Clean the mounting surface for the fitting thoroughly.
• Lightly grease the fitting shaft.
• Set the actuator in place.
• Make sure of centred positioning and that the contact surface of the flange is full.
• Fasten the actuator with suitable bolts:
–Minimum strength grade: 8.8 or A2-70
–Ensure sufficient thread engagement (min. 1xd)
CAUTION: Screws, that are too long may go against the thread root, creating the risk of the actuator moving
radially vis-à-vis the fitting. This may lead to the bolts shearing off.
NOTE: Unsuitable bolts may result in the actuator falling off!
• Tighten bolts to the correct torque, alternating between bolts on opposite sides
Thread Tightening torque [Nm] for bolts with strength grade
8.8 A2-70 / A4-70
M6 11 8
M8 25 18
M10 51 36
M12 87 61
M16 214 150
M20 431 294
M30 1489 564
10

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning
6.2 Mounting position of the control unit
See operating manual ACTUSMART CM.V1.2, section 4.2, page 28
6.3 Electrical connection
See operating manual ACTUSMART CM.V1.2, section 4.3, page 29
7 Commissioning
It is assumed that the actuator has been installed and electrically connected correctly. (See section 6, page 8)
NOTE: Remove silica gel from the alarm cover.
7.1 General information
Technical data
Type Max. actuators torque [Nm]Revolutions on the basic actuator
In Failsafe
direction
Counter
Failsafe
direction
nominal
[°]Revolutions [U]maximal [°]Revolutions [U]
CM03F(S)QT30 8 17 90 16,02 100 17,8
CM03F(S)QT60 8 29 90 15,71 100 17,45
CM06F(S)QT100 16 64 90 9,42 100 10,47
CM06F(S)QT200 16 57 90 31,42 100 34,9
CM06F(S)QT300 16 62 90 39,27 100 43,63
CM06F(S)QT500 16 64 90 60,87 100 67,63
CM12F(S)QT1200 32 125 90 78,54 100 87,27
NOTE: When commissioning and each time after dismounting the actuator, the electrical end positions have to be reset
(see operating manual ACTUSMART CM.V1.2, section 5.5,page 31).
7.2 Manual operation
The manual operation is only possible if the actuator is delivered with the optional handwheel. This option allows an ad-
justment of the valve in de-energized state.
CAUTION: Handwheel can only be engaged and disengaged while actuator is in Failsafe position.
CAUTION: By activating the manual drive the Failsafe function is disabled.
NOTE: By activating the manual drive the electrical function of the drive is disabled. In normal operation, the hand wheel
(9) has no effect, it rotates idly by.
11

7 Commissioning
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
Figure 5: 9. . . Handwheel, 10. . . coupling rod, 11. . . padlock
7.2.1 Activate manual operation
To activate manual mode:
• the padlock has to be removed
• the coupling rod has to be be pushed all the way into the actuator.
For easier clutch engagement move the hand wheel easily back and forth.
Through the engagement the actuator is automatically electrically disabled and the display shows „manual override“.
7.2.2 Deactivate manual operation
The following steps are done to exit the manual mode and to enable the automatic mode again:
• the actuator must be driven to the Failsafe position by handwheel.
• the coupling rod is then pulled up to decouple the handwheel.
• lastly, the coupling rod is secured with the padlock.
12

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning
7.2.3 Direction of rotation handwheel for closing the valve, Failsafe direction „CW“
Figure 6: Roation of direction for Failsafe direction „CW“.
13

7 Commissioning
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
7.2.4 Direction of rotation handwheel for closing the valve, Failsafe direction „CCW“
Figure 7: Roation of direction for Failsafe direction „CCW“.
14

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning
7.2.5 Required torque on the handwheel
The following table shows the maximum torque applied to the handwheel for the different actuator sizes.
Type Max. handwheel torque [Nm]Handwheel
diameter [mm]
In Failsafe direction Counter Failsafe
direction
CM03F(S)QT30 4 8,5 140
CM03F(S)QT60 4 14,5 140
CM06F(S)QT100 8 32 200
CM06F(S)QT200 8 28,5 200
CM06F(S)QT300 8 31 200
CM06F(S)QT500 8 32 200
The force on the handwheel was calculated for one-handed operation. With two-hand operation, the value per hand is
halved. The maximum force may be exceeded by 20% in manual mode.
The direction of rotation and the maximum handwheel torque are written on the handwheel label, as shown on figure above.
7.3 Mechanical default setting, preparation
See operating manual ACTUSMART CM.V1.2, section 5.3, page 30
7.4 Setting the end positions
See operating manual ACTUSMART CM.V1.2, section 5.5, page 31
7.5 Setting the mechanical end stop
The 90° Failsafe actuator only has one limited mechanical end stop that limits the travel at the Failsafe end position. The
end stop is at the end of the spring cup.
Figure 8: 1. . . Locknut, 2. . . End stop Figure 9: 1. . . Locknut, 2. . . End stop
To adjust the end stop, first undo the locknuts.
To lengthen the stroke by means of the end stop, unscrew the end stop out of the cover flange.
CAUTION: Upon delivery, the end stop is set to the maximum possible stroke. Further unscrewing causes no
further extension of stroke; the end stop becomes ineffective. This must be ruled out no matter what.
Check the end stop by:
• Letting the actuator run against the stop in Failsafe operation.
• Despite the locknut being undone, it should not be possible to screw the end stop further into the cover flange.
CAUTION: If the stroke is to be shortened by means of the end stop, the actuator must not be in the Failsafe
position. Before adjusting, it is necessary to move the actuator electrically for at least 10% away from the end
position.
After undoing the locknut, screw the end stop into the cover flange, and check the adjustment of the end stop by trig-
gering a Failsafe stroke.
15

7 Commissioning
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
CAUTION: In electrical operation, it is not permissible for the mechanical end stop to be run into. After adjusting
the mechanical end stop, check the setting of the travel end position and correct it if necessary.
After completing the adjustment work, fix the locknuts back in place!
7.6 Adjusting of Failsafe speed
General:
Schiebel CM Failsafe actuators are equipped with an adjustable passive eddy current brake, through which it is possible to
change the Failsafe speed. When delivered, the Failsafe speed is set to minimum.
After mounting the actuator to a valve and after conducting a test run, the Failsafe speed can be increased if neces-
sary.
CAUTION: Valve or piping equipment may be damaged, if the actuation speed is too high!
WARNING: All adjustment work may only be performed with the actuator disconnected from the power
supply. Due to this requirement, the actuator has to be in the Failsafe position! Any powering up must
be ruled out during maintenance!
WARNING: When working in potentially explosive areas, heed European Standards EN 60079-14 “In-
stalling Electrical Systems in Explosion Endangered Areas” and EN 60079-17 “Inspection and Mainte-
nance of Electrical Installations in Explosion Endangered Areas”.
16

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning
7.6.1 Setting procedure:
Figure 10: Cover removing
1. Remove cover according Figure 10, page 15
NOTE: In the version with handwheel there is a cable connection which has to be unplugged.
2. Loosen, but do not remove 4pcs of screws according Figure 11, page 16.
3. Insert a 3mm allen key into the radial borehole of flange.
4. Turn flange with the help of the allen key in direction according Figure 11, page 16
Half of possible rotating angle will approximately double Failsafe speed of actuator.
While holding flange with key in desired position retighten screws.
5. In the version with handwheel reconnect the cable to the cover
6. Remount the cover while being aware of correct positioning of the O-ring sealing.
7. Retest the actuator to check for correct Failsafe speed.
17

8 The control unit
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
Figure 11: Adjusting speed
7.7 Final work
See operating manual ACTUSMART CM.V1.2, section 5.6, page 34
8 The control unit
See operating manual ACTUSMART CM.V1.2, section 6, page 34
18

Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 9 Maintenance
9 Maintenance
WARNING: All maintenance work may only be performed with the actuator disconnected from the power
supply.
CAUTION: Due to this requirement, the actuator has to be in the Failsafe position!
NOTE: If this is not the case, it may be because of a fault in the fitting (stuck valve stem).
WARNING: The actuator has a pre-loaded coil spring or a disk spring assembly! When loosening the
flange mounting bolts, the spring force against the valve can cause the actuator to come loose from
the valve. Adequate safety measures must be taken!
WARNING: Any powering up must be ruled out during maintenance! Work on the electrical systems
or components may only be carried out by electricians or by individuals, who have been instructed
how to do so, working under the guidance and supervision of an electrician in accordance with electro
technical regulations.
After completing their commissioning, the actuators are ready for use. The actuator is filled with oil as standard when
shipped.
Routine checks:
• Be mindful of increased running noises. In cases of long down times, operate the actuator at least every three
months.
• Check the Failsafe function (check the operating time and smoothness of running in Failsafe operation). Lengthening
in the running time may also be caused by an increased torque requirement for the fitting after long down times.
WARNING: The actuator has a pre-stressed coil spring or disk spring assembly. Improper dismounting
may lead to both damage to the actuator as well as serious injuries! If maintenance work is needed re-
quiring the actuator to be dismounted, contact SCHIEBEL Antriebstechnik GesmbH regarding detailed
instructions and/or any special-purpose tools for relaxing the spring assembly!
The actuators are designed for any mounting position (See section 4.3, page 7), which is why there is neither a filling level
indicator nor a drain plug on the main casing.
Depending on the stressing subjected to, do the following approx. every 10,000 to 20,000 hours (about 5 years; see
section 12, page 18):
• Oil change
• Replace seals
• Check all the roller bearings and the worm gear assembly and replace if necessary.
Take the types of oils and greases to be used from our lubricant table. (See section 12, page 18)
NOTE: Check the cable glands at regular intervals (annually) for tightness of the cables and retighten if necessary.
If the visual inspection indicates that the effectiveness of the sealing elements of the cable entry has suffered damage
or aging effects (e.g. dust or water penetration), such elements have to be replaced, preferrably using the original spare
parts from the manufacturer of the equipment. or through cable entries of comparable quality as well as the same ex- or IP
protection class.
19

10 Technical data Failsafe brake
Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01
10 Technical data Failsafe brake
10.0.1 CM03F(S)QT
Power: ................................................................16W
Voltage: ...............................................................24V
Current: ...............................................................0,67A
10.0.2 CM06F(S)QT
Power: ................................................................21W
Voltage: ...............................................................24V
Current: ...............................................................0,875A
10.0.3 CM12F(S)QT
Power: ................................................................28W
Voltage: ...............................................................24V
Current: ...............................................................1,17A
11 Spare parts
When ordering spare parts, let us know the serial number of the actuator.
A separate exploded diagram and a spare parts list is available for selecting spare parts.
12 Lubricant recommendation / Lubricant requirements
See operating manual ACTUSMART CM.V1.2, section 15, page 76
12.1 Lubricant points F(S)QT
The table values given apply to relubrication in accordance with the relubrication intervals in the operating instructions.
After relubrication has been carried out, 2-3 full strokes must be performed. If torque switch off occur, the grease nipples
must be removed and the strokes repeated.
NOTE: Lubricant can leak out of the lubrication points.
The grease nipples should be reinstalled, in case of removal.
The spindle nut is or should be lubricated during initial assembly or after complete disassembly, including all gears and
bearings. Also, all moving parts as well as internal surfaces are coated to cover them.
→Lubricant quantity according to expenditure
→Lubricant specification according to the operating instructions depending on the temperature range
Type
Lubrication point [Quantity]
1 2 3
Main gear Bearing spindle
drive Intermediate gear
[cm3] [cm3] [cm3]
CM03F(S)QT30 8 - -
CM03F(S)QT60 18 - -
CM06F(S)QT100 20 42 -
CM06F(S)QT200 20 68 29
CM06F(S)QT300 20 90 59
CM06F(S)QT500 20 80 90
20