Schill FT 038 User guide

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
COPYRIGHT
Any translation, transfer to third parties, reproduction or distribution is strictly prohibited
without our prior consent.
Major parts, components, and accessories as well as software configurations, controlling
and measuring equipment of our devices are protected by copyright through patent
applications, patents, and utility models both in Germany and abroad.
©Copyright by
Schill GmbH & Co. KG
Bruckstraße 44
70734 Fellbach

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
TABLE OF CONTENTS
copyright 2
table of contents 3
introduction 4
Installation / maintenance / repair 4
general 4
handling 4
maintenance 5
spiral spring 5
spring load 5
cable stopper 6
roller guide 6
locking device 6
connecting 7
extension cable 8
protective devices 9
CHARGE CONTROLLER 10
signaling elements 11
ready for use 12
operation 12
technical data 13
installation height 14
fitting instruction 14
tightening torque 16
dimension 17
declaration of conformity 18
spare part order 18
disposal 18
contact 18
changes 18

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
installation and operation instruction FT 038 e-mobility miL FT 038_XXXX_I1X - A4 Seite 4 09.11.2022
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
INTRODUCTION
All information necessary for a correct assembly to ensure trouble free operation of the
cable reel are described in the present operating instructions. The warranty given by the
manufacturer is only valid if these operating instructions are observed and adhered to.
Terms and conditions are available upon request or at https://www.schill.de/AGB_en
Additional user manuals for other product variants can be found at
https://www.schill.de/en/downloads/ or received on request (see "CONTACT").
INSTALLATION / MAINTENANCE / REPAIR
The controller can be worked on only by such qualified persons who have been entrusted
with the tasks of the installation, maintenance or repair and are fully aware of the dangers
resulting from these works.
Special care should be given to complying with general safety and accident prevention and
fire protection related regulations.
Connection to the electricity network can only be carried out by an electrician (accordingly
DIN VDE 1000-10). When performing installation, repair and maintenance works, local
safety requirements as well as the stipulations of the applicable VDE (Electric, Electronic
and Information Technology Association) and EN standards as well as the DGUV in public
area must be complied with. The corresponding safety checks must be carried out and
recorded.
For the commissioning of a charging station may require a license from your network
operator!
The device can only be worked on in a voltage free state (disconnected from the mains).
GENERAL
The automatic cable rewinder with integrated charging electronics provides the simple
means for modern AC charging of electrically powered vehicles (EV). The rewinder is used
to charge electric vehicles according to IEC 62196. The product can be mounted rotatable
directly on a wall. It has a permanently connected charging cable with type 2 plug.
The cable is only pulled out when needed and in the required length. The remainder stays
neatly stored on the cable reel and is protected from contamination and damage. The
power connection is always accessible, but never in the way. The cable length can be
easily adapted to a changing parking situation. There is no cable chaos, no tripping hazard
anymore. If the charging connection is no longer needed, a short pull on the cable stopper
will suffice and the cable will roll up neatly. The automatic cable rewinder ensures safety
and order.
HANDLING
The coiled cable should be pulled out to the required length against the spring tension, but
please refrain from the use of undue force. The cable is coiled and fixed in position as
described under "LOCKING DEVICE". The cable should never be pushed in manually. If
the cable becomes entangled when winding it onto the reel, simply pull the cable out again
and then rewind.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
Incorrect use caused by torsional stress together with simultaneous expansion of cable
should be avoided.
MAINTENANCE
The cable reel does not require any maintenance, The bearings are provided with grease
so that relubrication is not necessary.
Annually:
•Checking the residual current protection by pressing the test button on the DC guard.
• Checking the charging cable and the charging plug for mechanical defects.
• Checking the operation of the status LED.
ATTENTION
Defective or damaged components must be replaced immediately!
Only use original spare parts!
SPIRAL SPRING
The spiral spring is subject to natural wear and tear causing a fatigue fracture of the spring
steel. Based on experience, we recommend changing the spring after approx. 30.000
operations. The term “operations” defines not only a complete winding and unwinding of the
spring but also includes a partial movement of the spring.
In the event of spring breakage or spring fatigue, please contact us (see "CONTACT").
SPRING LOAD
The spring load is set at the factory. It may become necessary to adjust this setting. Before
doing so, the locking device should be engaged. Then remove the cable stopper and draw
the cable out of the roller guide. The load can be increased by additional windings of the
cable anti clockwise and decreased by unwinding the cable in clockwise direction (rewind).
Once this has been completed, it is very important that the cable is fed back through the
roller guide and secured with the cable stopper. Increasing the spring load reduces the
extractable cable length. A reduction of the spring load may affect the rewind function of
the reel.
ATTENTION
Do not release the cable when rewinding, the tension of the spring can accelerate
the winding speed to such a degree that the swinging cable end could cause injury.
Also damage to the cable and spring could be the result of such an action.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
CABLE STOPPER
The length of the available cable can
be individually adjusted with the
provided cable stopper. The reliable
clamping adapts to various cable
diameters between 6 and 16 mm. For
a thicker cable, a larger version is
available. The stopper also serves as
a safeguard against a full unload of the
spring if the cable is unintentional
released. It should therefore never be
removed.
ROLLER GUIDE
Fitted with four rollers, the roller guide ensures that the cable is
correctly guided. It can be operated in a fixed or flexible mode.
The roller guide adjusts then to the direction of the pull. The guide
ensures that the cable is always guided onto the reel and
prevents it from sliding of the drum.
LOCKING DEVICE
As a standard feature the cable reel has a
disengageable cable locking device. The
latching mechanism ensures that the pulled-out
cable stays without traction fixed in place.
When the cable is being pulled out, the spring
detent passes over a series of grooves. An
audible click indicates that the locking device is
engaged. If you gently rewind the cable after
the clicking sound, you will notice that the
spring detent will engage into the notches,
locking the cable in position. The cable can be
disengaged by gently continuing to pull the
cable until the click can no longer be heard.
The loaded spring will pull the cable back onto the reel.
The locking device can be disengaged by pulling the knurled grip out by approx. 1cm and
turning it between 90°and180°. This will disengage the locking device the cable is then
constantly under tension.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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ATTENTION
Do not release the cable when rewinding, the tension of the spring can accelerate
the winding speed to such a degree that the swinging cable end could cause injury.
Also damage to the cable and spring could be the result of such an action.
CONNECTING
Symmetrical operation: The mains connection must necessarily be 3-phase.
However, if the connected electric vehicle only charges in one or two phases, suitable
measures must be taken to ensure that the asymmetry that occurs does not exceed 4.6
kVA. For this purpose, the charging current setting (DIP1-5) must be limited to a maximum
of 20 A.
According to the desired charging current, the cable type, the cable lengths and the local
and standardized regulations, the connection cable and the associated protection must be
determined.
Each charging point must be designed with a separate fuse.
The circuit must be protected by a residual current circuit breaker (RCD) of type A with a
tripping current of 30 mA. (e.g.: ABB F204 A-40/0.03)
The residual current circuit breaker must be installed in the house distribution in front of the
supply line to the rewinder. Each charging point must be designed with a separate residual
current circuit breaker.
The charge controller in the vehicle can produce a DC fault current, which is not recognized
by the residual circuit breaker type A. To protect against these DC residual currents, the
rewinder has an integrated DC guard. This component detects these faults and, in the event
of a fault, triggers the residual current circuit breaker in the house distribution. Thus, no all-
current-sensitive circuit breaker (type B) is required!
ATTENTION
Some vehicles (e. g. Renault Zoe) generate such a high residual fault current during the
charging process that the RCD installed in the distribution triggers sporadically.
The following residual current circuit breakers are immune to these tips and have proven
themselves in practice:
Manufacturer
Type
ABB
F204xx
FS453E
FS453M
Döpke
DFS 4B SK xx/0,03A
DFS 4 xxx/0,03-EV

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
To connect the reel to the mains/supply service a connection cable is mounted. As a
standard a plug-in connector is not included in the scope of supply.
Depending on the version, the reel can be delivered with
oa connection cable only (standard)
owith an on the reel mounted terminal block
ATTENTION
•Observe installation instructions
•According to DIN VDE 0100-722 (VDE 0100-722): 2013-01, a separate circuit must
be set up for each charging socket (IEC 60364-7-722: Low-voltage electrical
installations - Part 7-722: Requirements for special installations or locations -
supply of electric vehicle)
•Protection via residual current device (RCD) at least type A, which switches off
with AC or pulsating residual current with IΔn ≥ 30mA
EXTENSION CABLE
The included standard cables are designed to tolerate the weight of the pulled-out cable
including the cable stopper. Additional weights are not allowed. The mounted cables are
limited to the specified lengths. Never use excessive force to unwind the cable as this can
damage both the cable and the reel. Should the cable be blocked while coiling up, please
pull the cable out again and recoil. Attention should also be paid to section „GENERAL".
•The charging cable may only be disconnected by pulling on the plug (not on the cable).
•The charging cable must not be extended.
•Protect the plug from dirt and moisture.
•The cable must not be kinked, pinched or run over.
•The protective cap of the plug must be properly inserted on the plug after charging.
•After charging, the charging cable is to rewind (see “HANDLING”)
If the cable is damaged, please contact us (see "CONTACT").

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
PROTECTIVE DEVICES
Fuse:
The integrated charging electronic is fused with a 5x20 glass bulb fuse. This is located on
the charge controller (see also "CHARGE CONTROLLER") in the core of the reel. To
change the fuse, unscrew the cover from the reel. The glass bulb fuse on the charge
controller can then be replaced.
Temperature protection:
The series of these automatic cable reels with integrated charging electronics is
dimensioned in such a way that no excessive heat is generated when the cable is reeled
or unreeled. For protection in case of unusual heat development, a self-holding or self-
switching temperature switch is installed, depending on the version. In the event of
tripping, the charging of the electrically powered vehicle is interrupted. After a cooling
phase, the temperature switch switches itself on or is reactivated by pressing the red
temperature switch. Charging operation is resumed (see also "SIGNALING ELEMENTS").
Residual current protection
The DC guard integrated in the rewinder has a test button for
checking the residual current protection. By pressing, a 6 mA DC
residual current is generated. Then, the DC guard generates an AC
residual current which triggers the residual current circuit breaker in
the house distribution.
This functionality must be checked during the commissioning of the
device and later once a year.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
CHARGE CONTROLLER
Component
Description
F1
Microfuse 5x20
1A slow
DIP
Charge current setting
DIP 1 ON, DIP 2,3,4,5 OFF => 10 A
DIP 2 ON, DIP 1,3,4,5 OFF => 16 A
DIP 3 ON, DIP 1,2,4,5 OFF => 20 A
DIP 4 ON, DIP 1,2,3,5 OFF => 25 A
DIP 5 ON, DIP 1,2,3,4 OFF => 32 A
DIP 6 OFF, DIP 7 OFF => release contact
Attention: The DIP setting may only be changed by
a qualified electrician!
LED Power
Power supply O.K.
LED Run
Flashing: processor in operational

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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SIGNALING ELEMENTS
FT 038.XXXX.I1X
Tint
Description
OFF
Missing power supply
or micro fuse defective
or missing release (see release contact)
White permanent
Operational
GREEN permanent
Vehicle detected
BLUE permanent
Charge active
BLUE flashing
2 sec ON / 2 sec OFF
Request cooling
GREEN/WHITE flashing
1 sec green / 1 sec white
DIP switch set incorrectly
GREEN/WHITE flashing
1,5 sec green / 0,5 sec white
Undefined voltage read in at the CP contact
GREEN flashing
1 sec green / 1 sec OFF
System error (please contact the manufacturer)

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
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READY FOR USE
If necessary, the max. charging current must be set.
Charging current setting:
The maximum charging current that the charging station provides the vehicle is set with DIP
switches 1 - 5. This setting is made at the factory to the max. permissible value and sealed
with locking varnish.
Before commissioning, please conduct an electrical check according to VDE 0100 or to the
respective national standard. Check that the end of the pull-out cable is correctly fitted with
a charging socket. After connecting to the power supply (see "CONNECTING"), the cable
reel should be live and ready for use. The LED (status control) luminate permanent white.
If this is not the case, the protective devices must be checked (see "PROTECTIVE
DEVICE").
If the electronics of the automatic cable rewinder are defective, please contact the
manufacturer (see "CONTACT").
ATTENTION
Danger to life from electric current!
Safety for life is only guaranteed if the monitoring device functions properly.
OPERATION
Starting charging process
1. The rewinder must be ready for operation the charging process. (LED: permanent
white, see “READY FOR USE”)
2. Pull out the extension cable to the desired length and lock.
3. The protection cap of the charging plug has to be removed.
4. The plug is to be inserted into the vehicle. The vehicle then recognizes the connected
charging station. (LED: permanent green)
5. The charging process is started by the vehicle. (LED: permanent BLUE)
Info: For details about starting the charging process of the vehicle, please refer to the
instructions of the vehicle manufacturer.
Ending charging process
1. The charging process is ended by the vehicle. (LED: permanent GRÜN)
2. The charging plug has to be removed from the vehicle
3. the protection cap has to be pushed on the plug.
4. wind up the charging cable by pulling the cable briefly
Info: For details about ending the charging process of the vehicle, please refer to the
instructions of the vehicle manufacturer.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
TECHNICAL DATA
The cable reels consist of a plastic drum core with coated steel discs and a steel bracket.
Is corrosion resistant and has very good winding and running characteristics due to the
ball-bearing axle. The stable construction is designed for operation in factories and
workshops.
•Spiral spring for approx. 30. 000 operations
•Disengageable cable locking device
•High quality flat slip rings 240 / 400V AC - 16A with double contacts
•flexible and lockable cable guide
•Mounting fixture WB 038 for wall installation (standard)
•Mounting fixture DB 038 for ceiling installation (optional)
•Weight: approx. 18,5kg
•Ambient temperature range: -20°C bis 40°C
•IP classification: IP 42
•Construction: protection class I
•Status-LED: 3 Colours (RYB)
•Power consumption stand-by: 3,5W
•Protection / internals
➢Temperature protection device: self-retaining Thermal switch (65°C±5°C)
➢Glass bulb fuse 5x20 400mA 1A slow
➢Installation contactor 4way 40A (control voltage 24V DC)
•Input / power connection
➢Connecting cable (standard 2m / optional >2m)
▪H07RN-F 3G2,5 (3,7kW) / H07RN-F 3G6 (7,4kW)
▪H07RN-F 5G2,5 (11kW) / H07RN-F 5G6 (22kW)
➢Nominal Voltage 230V / 400V AC
➢Rated Current: 16A / 32A
➢Nominal frequency: 50Hz
➢16A / 32A back-up fuse (optional or required by customer) recommended C-
characteristic
➢RCCB type A, 30mA (optional or required on site)
➢DC residual current detection electronic, IΔn DC ≥ 6mA
•Output / vehicle connection
➢Max. 10m extension cable with connector Typ 2 (optional Typ 1)
▪5G2,5 + 1x0,5 (11kW) 3G2,5 + 1x0,5 (3,6kW)
▪5G6 + 1x0,5 (22kW) 3G6 + 1x0,5 (7,2kW)
Standards for the charging cable: IEC 60332-1; IEC 60228; DIN EN 50620; DIN
EN 50363-10-2; DIN EN 50267-2-1; DIN EN 50363-10-2; ISO 4982-2
➢Cable stopper with segmented gentle clamp 6 –16 mm
➢Output Voltage: 230V / 400V AC
➢Maximum charging current [A]: 16 / 32
➢Maximum charging power [kW]: 3,6 / 7,4 (1ph) - 11 / 22 (3ph)
➢Communication EV according to IEC 61851-1, mode 3
The stated operating temperatures relate only to the standard cable reel as described
above and do not apply to e.g. plug-in device. They are only as an exception part of the

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
installation and operating instruction FT 038.XXXX.I1X
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Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
delivery. Specification for plug-in devices can be found within the relevant standard DIN
EN 60390 or respectively DIN VDE 0620. For other operating temperatures please
contact us.
Additional information with respect to cable types, spring tensions, power loads and
weights can be found on the product rating plate, in our current product catalogue and also
on our website www.schill.de/en
The dimensions, weights, lengths, coloures and traction are subject to modifications. We
cannot rule out discrepancies and we reserve the right to make technical changes to the
product without giving advance notice.
INSTALLATION HEIGHT
The installation height of the cable rewinder is not limited. The maximum extension length
is the specified cable length. The standard cables are designed to withstand the weight of
the extended cable included cable stopper. Additional tensile forces (cause by additional
weights for example) are not permitted.
When the cable is pull-out horizontally due to the weight of cable a slack occurs. This is
about 10% of the cable pull-out length.
FITTING INSTRUCTION
Wall installation with universal holder WB038
The cable reel can be rotated 150°.
Depending on the mounting height, the rotatable roller guide can be adjusted to the cable
pull direction and fixed.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
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Mounting fixture WB 038 for wall installation Ceiling installation rotating DB 038
Mounting fixture WB 038 is included in
the scope of supply, but no fastening
screws.
Mounting fixture DB 038 and fastening
screws are not in the scope of supply
Ceiling and floor month with DB038
The extension cable swivels on a 360° axis. The
swivel roller guide is to be adjusted to the cable
extension direction and secured (screw
connection) in this position.
ATTENTION
If repeated over-tightening, the connection
cable can be mechanically stressed and torn
off.

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
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TIGHTENING TORQUE
Gehäuseschrauben
Cover screws
0,8 Nm
Sicherungsschraube. M8
Locking screw M8
0,8 Nm
Zugentlastung
Strain relief
0,8 Nm
Kabelstopper
Cable stopper
0,8 Nm
Schraubenmutter M30
Screw nut M30
40 Nm
Kabelverschraubung
Cable gland
2,5Nm
Elektrische Anschlüsse
Electrical connections
0,5 Nm
MS-Schleifring Mutter M3,5
MS slip ring nut M3,5
0,3 - 0,35 Nm
MS-Schleifring Schraube M3
MS slip ring screw M3
0,6 - 0,7 Nm
Doppelschenkelhalter M5/M6/M8
Double brush holder M5/M6/M8
2,8 / 4,8 / 10 Nm
Schleifringkörper M5/M6/M8
Slip ring body M5/M6/M8
2,8 / 4,8 / 10 Nm

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DIMENSION

automatic cable rewinder FT 038 e-mobility with integrated charging electronic
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DECLARATION OF CONFORMITY
Declarations of conformity are available at https://www.schill.de/en/downloads/ or upon
request (see “ CONTACT”)
SPARE PART ORDER
If you require spare parts, please contact our local distribution partner or give us a
ring on 0049 711/ 578807-0 or send a mail at [email protected]. Please have the
product number or the part number and the indication ready.
DISPOSAL
If the charging station is finally taken out of operation, the individual components must be
disposed professionally in a recycling plant.
CONTACT
Administration Fellbach
Schill GmbH & Co. KG
Bruck Straße 44
70734 Fellbach
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Manufacture Laichingen
Schill GmbH & Co. KG
Hirschstr. 81
89150 Laichingen
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
CHANGES
version
changes
date