Schill FT User guide

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 1 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 2 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
INTRODUCTION
All information necessary for a correct assembly to ensure trouble free operation of the cable reel are described in the present operating
instructions. The warranty given by the manufacturer is only valid if these operating instructions are observed and adhered to. Terms and
conditions are available upon request or at https://www.schill.de/en/footer/general-terms.
Additional user manuals for other product variants can be found at https://www.schill.de/en/downloads or received on request (see
"CONTACT").
GENERAL
Automatic cable rewinder provide for a modern power supply of workstations or the perfect supply of electrical energy, data and signals for
mobile devices. The cable is only pulled out when needed and in the required length. The remainder stays neatly stored on the cable reel
and is protected from contamination and damage. The power connection is always accessible, but never in the way. The cable length can
be easily adapted to a changing work situation. There is no cable chaos, no tripping hazard anymore. If the cable connection is no longer
needed, a short pull on the cable stopper will suffice and the cable will roll up neatly. The automatic cable rewinder provides safety and
order.
HANDLING
The coiled cable should be pulled out to the required length against the spring tension, but please refrain from the use of undue force. The
cable is coiled and fixed in position as described under "LOCKING DEVICE". The cable should never be pushed in manually. If the cable
becomes entangled when winding it onto the reel, simply pull the cable out again and then rewind.
MAINTENANCE
The cable reel does not require any maintenance, due to the excellent antifriction properties of the plastic bearing. However, the cable
must be checked in regular intervals for damages and replaced if necessary.
CONTINOUS OPERATION
The cable reel is designed for manual use in workshops. The standard cable reel is fitted with a standard available cable. If used for
automated applications when a high degree of mobility is required, the standard applied cable has limitations. A special cable with a
support core should be used in those applications. In order to ensure a reliable function, the cable lengths must be reduced by at least 1/3.
If you consider automated applications, please contact the manufacturer up-front (see “CONTACT”).
SPIRAL SPRING
The spiral spring is subject to natural wear and tear and can result in a fatigue fracture of the spring steel. Based on experience, we
recommend changing the spring after approx. 30.000 operations. The term “operations” defines not only a complete winding and
unwinding of the spring but includes also a partial movement of the spring. For a safe replacement of the coil spring, please refer to
paragraph (“REPLACING THE SPIRAL SPRING”).
SPRING LOAD
The spring load is set atthe factory. It may become necessary to adjust this setting. Before doing so, the locking device should be engaged.
Then remove the cable stopper and draw the cable out of the roller guide. The load can be increased by additional windings of the cable
anti clockwise and decreased by unwinding the cable in clockwise direction (rewind). Once this hasbeen completed, itis very important that
the cable is fed back through the roller guide and secured with the cable stopper. Increasing the spring load reduces the extractable cable
length. A reduction of the spring load may affect the rewind function of the reel.
ATTENTION
Do not release the cable when rewinding, the tension of the spring can accelerate the winding speed to such a degree that the
swinging cable end could cause injury.
Also damage to the cable and spring could be the result of such an action.

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 3 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
CABLE STOPPER
The length of the available cable can be individually adjusted with the provided cable stopper.
The reliable clamping adapts to various cable diameters between 6 and 16 mm. For a thicker
cable, a larger version is available. The stopper also serves as a safeguard against a full unload
of the spring if the cable is unintentional released. It should therefore never be removed.
ROLLER GUIDE
Fitted with four rollers, the roller guide ensures that the cable is correctly guided. It can be
operated in a fixed or flexible mode. The roller guide adjusts then to the direction of the pull.
The guide ensures that the cable is always guided onto the reel and prevents it from sliding of
the drum.
LOCKING DEVICE
As a standard feature the cable reel has a disengageable cable locking device.
The latching mechanism ensures that the pulled-out cable stays without traction
fixed in place. When the cable is being pulled out, the spring detent passes over
a series of grooves. An audible click indicates that the locking device is
engaged. If you gently rewind the cable after the clicking sound, you will notice
that the spring detent will engage into the notches, locking the cable in position.
The cable can be disengaged by gently continuing to pull the cable until the
click can no longer be heard. The loaded spring will pull the cable back onto the
reel.
The locking device can be disengaged by pulling the knurled grip out by approx.
1cm and turning it between 90°and180°. This will disengage the locking device
the cable is then constantly under tension.
ATTENTION
Do not release the cable when rewinding, the tension of the spring can accelerate the winding speed to such a degree that the
swinging cable end could cause injury. Also damage to the cable and spring could be the result of such an action.
CONNECTING
To connect the reel to the mains/supply service a connection cable is mounted. As a standard a plug-in connector is not included in the
scope of supply.
Depending on the version, the reel can be delivered with
oa connection cable only (standard)
oconnection cable including a plug-in connector
owith an on the reel mounted terminal block

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 4 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
ATTENTION
Make sure the yellow / green earth wire is connected to the fuse terminal marked with the grounding mark and the strain relief is
tightened.
EXTENSION CABLE
The included standard cables are designed to tolerate the weight of the pulled-out cable including the cable stopper. Additional weights
are not allowed. The mounted cables are limited to the specified lengths. Never use excessive force to unwind the cable as this can
damage both the cable and the reel. Should the cable be blocked while coiling up, please pull the cable out again and recoil. Attention
should also be paid to section „GENERAL" and “CONTINOUS OPERATION".
In the case of versions without pull-out cables, the cable is connected as described under "EXCHANGING THE PULL-OUT CABLE."
THERMAL SAFETY GUARDS
As a standard this type of industrial cable reel is not equipped with a thermal guard. On request a thermal guard can be implemented.
To avoid an overheating of the cable different safety measures can be used.
•The maximum current can be limited through a circuit break in the power supply of the reel. Please refer in this case to the
information on the product label.
•Through a self-retaining thermal guard. If activated:
➢flat slip ring version (≤ 16 A) the power supply is directly interrupted.

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 5 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
➢brush slip ring version (> 16 A) the power supply is interrupted via an electric contactor
To reset the thermal guard, press the red button (thermal switch) after an appropriate cooling time.
LOAD
Please refer to the details on the product label or if the cable is fitted by yourself, please adhere to the details supplied by DIN EN
50565-1 regarding the performace of the used cable.
READY FOR USE
Before commissioning, please conduct an electrical check according to the relevant applicable national standards. After connecting the
cable reel to the grid and a power connection has been made, the cable reel should be live.
If this is not the case, please check the thermal safety guards (see “THERMAL SAFETY GUARDS”).
TECHNICAL DATA
Our cable reels with their robust design are made for operating in factories and workshops. The sturdy plastic design, made from high-
quality materials, is completely electrically insulated, corrosion resistant and has very good winding characteristics. The cable reels come
as a standard without plug-in device.
•With a spiral spring for approx. 30. 000 operations
•Disengageable cable locking device
•Slip ring depended on versions:
➢Data slip ring 240V AC / 2 A
➢High quality flat slip rings 240 / 400V AC - 16A with double contacts
➢Brush slip rings 240 / 400V AC / 25A - 40A with double contacts
•Thermal safety guards (not standard):
versions with
➢fuse installed DIN EN 50565-1
➢flat slip rings (≤16A) 1 or 3-way self-retaining thermal guard (56°C±5°C)
➢brush slip rings (>16A) self-retaining thermal guard (56°C ±5°C) with shutdown by contactor (AC-1: 40A - 400V / AC-3:
11KW- 400V)
On request a contactor for AC-2 applications can be installed.
•Cable stopper with segmented gentle clamp 6 –16 mm
•flexible and lockable cable guide
•Mounting fixture WB 038 for wall installation (standard)
•Mounting fixture DB 038 for ceiling installation is available as an accessory
•Ambient temperature range: -25°C bis 40°C
•IP classification: IP 44
•Construction: protection class I (metal axle)
protection class II (plastic axle)
The stated operating temperatures relate only to the standard cable reel as described above and do not apply to e.g. plug-in device. They
are only as an exception part of the delivery. Specification for plug-in devices can be found within the relevant standard DIN EN 60309 or
respectively DIN VDE 0620
Additional information with respect to cable types, spring tensions, power loads and weights can be found on the product rating plate, in
our current product catalogue and also on our website https://www.schill.de/en/

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 6 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
EXCHANGING THE PULL- OUT CABLE
•Disconnect the cable reel and remove it from the operation area
•Remove the cover of the connection box by loosening the screws
ATTENTION
The spiral spring in the coil is under tension. Please ensure that the locking mechanism is activated.
•To release the load of the spring and exchange a damaged cable please follow the instructions below:
1. Remove the cable stopper and pull the cable out of the roller guide.
2. Pull the cable slowly until the latch is disengaged. You will feel a pull on the cable. Please do not release the cable.
3. Let the cable slowly be pulled onto the drum and remember the number of turns it takes. This is necessary to adjust later
the correct pre-loading of the spring, without damaging drum or spring. Concluding this you should be able to move the
drum freely and the latch should not be engaged.
4. Remove the defective cable from the drum including the strain relief clamps.
5. Depended on the version, remove the cable the variant terminals.
6. Remove strain relief and cable clamps by loosening the screw.
7. Remove the pull-out cable to be replaced with the rubber grommet from the spool
•Please follow the instruction in reverse order for re-assembly
•If the assembly/spring is ready for loading: Hold the cable and turn the drum including cable as often as You counted while
unloading. Concluding please ensure the latch is engaged (see „ LOCKING DEVICE “)
•Put the cable through the roller guide and mount the cable stopper.
•After completing the re-assembly disengage the latch and pull out the cable completely and then rewind the check the function.
•If necessary, please adjust the spring load according to section „ SPRING LOAD “
•Please check before the final mounting all whether the cable reel is working correct (see “READY FOR USE”)
EXCHANGING THE SPRING
•Disconnect the cable reel and remove it from the operation area
•To release the load of the spring and exchange a damaged spring please follow the instructions below:
1. Remove the cable stopper and pull the cable out of the roller guide.
2. Pull the cable slowly until the latch is disengaged. You will feel a pull on the cable. Please do not release the cable.
ATTENTION
The spiral spring in the coil is under tension. Please ensure that the locking mechanism is activated.
3. Let the cable slowly be pulled onto the drum and remember the number of turns it takes. This is necessary to adjust later
the correct pre-loading of the spring, without damaging drum or spring. Concluding this you should be able to move the
drum freely and the latch should not be engaged.
•Versions with distribution terminal or with cable cland and brass axle extension: please remove the relevant connection devices.
➢Distribution terminal: disconnect the slip rings and the profile rail. Disconnect the retaining screw of the distribution box.
Take of the distribution box.
➢No distribution terminal: (slip ring type 16A or slip ring type 25A/40A) disconnect the connection lead and dismantle
connection cable inclusive cable cland and brass axle extension.

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 7 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
•Dismantle the mounting bracket and the roller guide. Therefore, loosen the M30 nut and the M8 allen screw, also take of the back
plate.
•Undo the retaining ring on the axle.
•Now you can replace the defective spring.
ATTENTION
Due to the manufacturing design the spring is under tension and could unwind very fast and cause injuries if handled
improper.
•Please follow the instruction in reverse order for re-assembly. Take attention while mounting the M8 allen screw it needs to fit in
intended position in the axle.
•If the assembly/spring is ready for loading: Hold the cable and turn the drum including cable as often as You counted while
unloading. Concluding please ensure the latch is engaged (see „LOCKING DEVICE “)
•Put the cable through the roller guide and mount the cable stopper.
•After completing the re-assembly disengage the latch and pull out the cable completely and then rewind the check the function.
•If necessary, please adjust the spring load according to section „SPRING LOAD “
•Please check before the final mounting all whether the cable reel is working correct (see “READY FOR USE”).
FITTING INSTRUCTION
Wall installation with universal holder WB038
The cable reel can be rotated 150°. Depending on the mounting height, the rotatable roller guide can be adjusted to the cable pull direction
and fixed.

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 8 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
Mounting fixture WB 038 for wall installation
Mounting fixture WB 038 is included in the scope of
supply, but no fastening screws.
Ceiling installation rotating DB 038
Mounting fixture DB 038 and fastening screws are not in
the scope of supply
Ceiling and floor month with DB038
The extension cable swivels on a 360° axis. The swivel roller guide is to be adjusted to the cable extension direction and secured (screw
connection) in this position.
ATTENTION
If repeated over-tightening, the connection cable can be mechanically stressed and torn off.
INSTALLATION HEIGHT
The installation height of the cable rewinder is not limited. The maximum extension length is the specified cable length. The standard cables
are designed to withstand the weight of the extended cable included cable stopper. Additional tensile forces (cause by additional weights
for example) are not permitted.
When the cable is pull-out horizontally due to the weight of cable a slack occurs. This is about 10% of the cable pull-out length.

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 9 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
DIMENSION FT038
The dimensions, weights, lengths, coloures and traction are subject to modifications. We cannot rule out discrepancies and we reserve the
right to make technical changes to the product without giving advance notice.
FT 038 2A/16A without distribution box
FT 038 2A/16A with distribution box
FT 038 16A (15-20 pol.) / 25/40A

automatic cable rewinder FT / FTE 038
installation and operating instruction
installation and operating instruction FT_FTE 038 - A5 46782000 Seite 10 31.03.2020
Schill GmbH & Co. KG; Bruckstraße 44; 70734 Fellbach www.schill.de
TIGHTENING TORQUE
Gehäuseschrauben
Cover screws
0,8 Nm
Elektrische Anschlüsse
Electrical connections
0,5 Nm
Sicherungsschraube. M8
Locking screw M8
0,8 Nm
MS-Schleifring Mutter M3,5
MS slip ring nut M3,5
0,3 - 0,35 Nm
Zugentlastung
Strain relief
0,8 Nm
MS-Schleifring Schraube M3
MS slip ring screw M3
0,6 - 0,7 Nm
Kabelstopper
Cable stopper
0,8 Nm
Doppelschenkelhalter M5/M6/M8
Double brush holder M5/M6/M8
2,8 / 4,8 / 10 Nm
Schraubenmutter M30
Screw nut M30
40 Nm
Schleifringkörper M5/M6/M8
Slip ring body M5/M6/M8
2,8 / 4,8 / 10 Nm
Kabelverschraubung
Cable gland
2,5Nm
DECLARATION OF CONFORMITY
Declarations of conformity are available upon request or at https://www.schill.de/en/downloads/
SPARE PART ORDER
If you require spare parts, please contact our local distribution partner or give us a
ring on 0049 711/ 578807-0 or send a mail at [email protected]. Please have the
product number or the part number ready.
CONTACT
Administration Fellbach
Schill GmbH & Co. KG
Bruck Straße 44
70734 Fellbach
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]
Manufacture Laichingen
Schill GmbH & Co. KG
Hirschstr. 81
89150 Laichingen
Telefon: [phone]
Telefax: [phone]
E-Mail: [email protected]