Schmalz MATCH ABB IRB 1100 User manual

Operating instructions
Quick-Change Module RMQC | End-of-
ArmEcosystemMATCH ABBIRB1100
WWW.SCHMALZ.COM EN-US · 30.30.01.03064 · 01 · 12/22

Note
The Operating instructions were originally written in German. Store in a safe place for future reference.
Subject to technical changes without notice. No responsibility is taken for printing or other types of er-
rors.
Published by
© J.SchmalzGmbH, 12/22
This document is protected by copyright. J.SchmalzGmbH retains the rights established thereby. Repro-
duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of
copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ-
ten agreement from J.SchmalzGmbH.
J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: [phone]
[email protected]
2 / 24 EN-US · 30.30.01.03064 · 01 · 12/22

Contents
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Contents
1Important Information ...................................................................................................................................4
1.1 Note on Using this Document.............................................................................................................4
1.2 The technical documentation is part of the product ........................................................................4
1.3 Type Plate.............................................................................................................................................4
1.4 Symbols.................................................................................................................................................5
2Fundamental Safety Instructions................................................................................................................... 6
2.1 Intended Use ........................................................................................................................................ 6
2.2 Non-Intended Use................................................................................................................................6
2.3 Personnel Qualifications......................................................................................................................6
2.4 Warnings in This Document ................................................................................................................ 6
2.5 Modifications to the Product .............................................................................................................. 6
3Product description......................................................................................................................................... 7
3.1 Product Variants ..................................................................................................................................7
3.2 Product Design.....................................................................................................................................7
3.3 Description of Functions...................................................................................................................... 8
3.4 LED Display...........................................................................................................................................8
3.5 Connect LED ......................................................................................................................................... 9
4Technical Data...............................................................................................................................................10
4.1 Tool-Changer-Specific Data............................................................................................................... 10
4.2 Technical Data....................................................................................................................................10
4.3 Maximum Forces and Torques ..........................................................................................................10
4.4 Dimensions ......................................................................................................................................... 11
5Transportation and Storage......................................................................................................................... 12
5.1 Checking the Delivery........................................................................................................................12
5.2 Unpacking the Device........................................................................................................................12
5.3 Transport / Storage / Preservation ....................................................................................................12
6Installation ....................................................................................................................................................13
6.1 General Mounting Information ........................................................................................................ 13
6.2 Mounting of the Variant with an Intermediate Flange ..................................................................14
6.3 Installing the Energy Supply .............................................................................................................15
6.4 Static Electricity..................................................................................................................................16
7Manual Robot Soft-Switch (Option)............................................................................................................ 17
8Maintenance and Cleaning ..........................................................................................................................18
8.1 Safety Instructions for Maintenance ................................................................................................18
8.2 Maintenance ......................................................................................................................................19
9Accessories ....................................................................................................................................................20
10 Taking the Product Out of Operation and Disposal................................................................................... 21
11 Declarations of Conformity.......................................................................................................................... 22
11.1 EC Conformity .................................................................................................................................... 22
11.2 UKCA Conformity ..............................................................................................................................23

1 Important Information
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1Important Information
1.1Note on Using this Document
J.SchmalzGmbH is generally referred to as Schmalz in this document.
The document contains important notes and information about the different
operating phases of the product:
• Transport, storage, start of operations and decommissioning
• Safe operation, required maintenance, rectification of any faults
The document describes the product at the time of delivery by Schmalz and is aimed at:
• Installers who are trained in handling the product and can operate and in-
stall it
• Technically trained service personnel performing the maintenance work
• Technically trained persons who work on electrical equipment
1.2The technical documentation is part of the product
1. For problem-free and safe operation, follow the instructions in the documents.
2. Keep the technical documentation in close proximity to the product. The documentation must be ac-
cessible to personnel at all times.
3. Pass on the technical documentation to subsequent users.
ðFailure to follow the instructions in these Operating instructions may result in injuries!
ðSchmalz is not liable for damage or malfunctions that result from failure to heed these instructions.
If you still have questions after reading the technical documentation, contact Schmalz Service at:
www.schmalz.com/services
1.3Type Plate
The type plate (1) is permanently attached to the
product at the location shown and must always be
clearly legible.
It contains important information about the prod-
uct:
• Part sales designation/type
• Part number
• Serial number
• Coded date of manufacture
• CE label
• QR code
1
Please specify all the information above when ordering replacement parts, making warranty claims or for
any other inquiries.

1 Important Information
EN-US · 30.30.01.03064 · 01 · 12/22 5 / 24
1.4Symbols
This symbol indicates useful and important information.
üThis symbol represents a prerequisite that must be met prior to an operational step.
4This symbol represents an action to be performed.
ðThis symbol represents the result of an action.
Actions that consist of more than one step are numbered:
1. First action to be performed.
2. Second action to be performed.

2 Fundamental Safety Instructions
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2Fundamental Safety Instructions
2.1Intended Use
The quick-change module RMQC | end-of-arm ecosystem MATCH is mounted on a handling system (ro-
bot). It is used to hold a loose member with an appropriate gripper.
The product was specially developed for (cooperative/collaborative) use on robot systems in combination
with the quick-change system MATCH.
The intended use of the product is for time-limited gripping, handling and holding in enclosed spaces. It
must always be mounted on heat-dissipating materials.
The product is intended for industrial use.
Intended use includes observing the technical data and the installation and operating instructions in this
manual.
2.2Non-Intended Use
Schmalz does not accept any liability for any direct or indirect losses or damages that result from using
the product. This applies, in particular, to any use of the product that is not in accordance with the in-
tended purpose and to any use that is not described or mentioned in this documentation.
In particular, the following are considered non-intended use:
1. Use in potentially explosive atmospheres
2. Direct contact with perishable goods/food products
2.3Personnel Qualifications
Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks!
1. Task only qualified personnel to perform the tasks described in these Operating instructions.
2. The product must be operated only by persons who have undergone appropriate training.
These Operating instructions are intended for fitters who are trained in handling the product and who
can operate and install it.
2.4Warnings in This Document
Warnings warn against hazards that may occur when handling the product. The signal word indicates the
level of danger.
Signal word Meaning
WARNING
Indicates a medium-risk hazard that could result in death or serious injury if
not avoided.
CAUTION
Indicates a low-risk hazard that could result in minor or moderate injury if
not avoided.
NOTE
Indicates a danger that leads to property damage.
2.5Modifications to the Product
Schmalz assumes no liability for consequences of modifications over which it has no control:
1. The product must be operated only in its original condition as delivered.
2. Use only original spare parts from Schmalz.
3. The product must be operated only in perfect condition.

3 Product description
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3Product description
3.1Product Variants
Schmalz part no. Zimmer Group part no. Model
10.08.09.00021 LWR50F-15-01-A Digital I/O
IRB 1100
10.08.09.00022 LWR50F-15-04-A IO-Link
IRB 1100
10.08.09.00023 LWR50F-15-05-A IO-Link LED-B
IRB 1100
3.2Product Design
3
5
9
10
8
11
7
4
26
13
1
2
12
1 Energy supply of robot/fixed member 2 Pneumatics connector (optional)
3 4x mounting hole for M6 DIN912 (robot-
side)
4 Positioning on the robot
5 2x attachment for cable strain relief de-
vice
6 Attachment for grounding
7 Contact surface/contact pad spring pin 8 Locking device
9 Connect LED 10 Marking to aid alignment
11 2x RMQC positioning bracket for loose
member
12 Intermediate flange
13 LED ring (optional) — —

3 Product description
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3.3Description of Functions
The product is mounted on a handling system (robot). It is used to hold a loose member with an appropri-
ate gripper.
The loose member interlocks itself with the product as it automatically extends from the drop-off station;
alternatively, the loose member can be attached to the product manually. There is a connect signal be-
tween the fixed component and the loose member.
When the fixed component and loose member move together, the internal spring pin contacts make con-
tact to transmit a signal. The connect LED then changes color from red to green and (depending on the
variant) a connect signal is transmitted to the higher-level controller.
The product can be operated with a multitude of different loose members and their grippers. One re-
quirement for doing so is that the loose member is compatible with the relevant connection options.
Since the centering bolts and markings on the loose members come in different sizes, the fixed compo-
nent cannot be mounted the other way around.
The product has a hot-plug function that allows a loose member to be changed even when an electrical
voltage is present.
The loose member is designed to prevent incorrect insertion into the drop-off station.
3.4LED Display
1
The colors of the LED ring (1) provide information about the status of the IO-Link devices in the loose
member. The LED ring (1) provides a 360° status display.
LED color Behavior SCHMALZ IO-Link product
status
Zimmer IO-Link product sta-
tus
— None — No power supply
Red Flashing No connection to the IO-Link device
Continu-
ous light
Fault
White Flashing Unknown IO-Link device
Or-
ange
Continu-
ous light
Condition Monitoring Warn-
ing
—
Green Continu-
ous light
Workpiece picked up (vac-
uum > H2)
Taught-in workpiece gripped
Blue Continu-
ous light
Default status: gripper has
voltage and is “ready for op-
eration” (vacuum < H2)
Gripper is in end position or
no taught-in part gripped

3 Product description
EN-US · 30.30.01.03064 · 01 · 12/22 9 / 24
3.5Connect LED
The colors of the Connect LED (1) provide infor-
mation about the status of the power supply and
coupling.
1
LED color Behavior Status
— None — No power supply
Red Continu-
ous light
Loose member not coupled
Green Continu-
ous light
Loose member coupled

4 Technical Data
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4Technical Data
4.1Tool-Changer-Specific Data
Electrical energy transmission Integrated
Interlocking hub 1mm
Repeatability in X, Y 0.05mm
Repeatability in Z 0.05mm
Tightening force 50N
Releasing force 0N
Max. axis offset during coupling in X, Y 1.0mm
4.2Technical Data
10.08.09.00021 10.08.09.00022 10.08.09.00023
Suitable for robot type ABB IRB1100
Electrical connection M12-12 plug
Control Digital I/O IO-Link IO-Link LED B
Connection flange in accordance
with EN ISO 9409-1
ISO TK 50
Status display (Connect LED) Yes
Maximum handling weight 25kg
Connection thread M12
Number of contacts 12
Connection type Plug
Pneumatic energy transmission Integrated
Operating temperature 5 to 60°C
Service life in cycles 100,000
Degree of protection in accor-
dance with IEC60529
IP40
Control type NPN/PNP PNP —
Permissible pressure range [bar] -0.6 to 10
Sealing material NBR
Mass moment of inertia [kgm²] 0.00044 0.00049
Maximum permissible current [A] 2A permanent, 3A peak
Permissible voltage range [V] 24V ±10%
Mass 0.39kg 0.39kg 0.44kg
4.3Maximum Forces and Torques
Mr 20Nm
My 40Nm
Fa 500N

4 Technical Data
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4.4Dimensions
Parameter mapping valid for 10.08.09.00021 and 10.08.09.00022
Parameter mapping valid for 10.08.09.00023
G2 G3 G4 D D2 d Dmk
M7 internal
thread
M3 internal
thread
M4 internal
thread
75 20 5.3 31.5
Part no. G1 H H1 Lk
10.08.09.00021 M12-AG 33 36 450
10.08.09.00022
10.08.09.00023 40 43
All dimensions given in millimeters [mm].

5 Transportation and Storage
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5Transportation and Storage
5.1Checking the Delivery
The scope of delivery can be found in the order confirmation. The weights and dimensions are listed in
the delivery notes.
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing.
2. Damage caused by defective packaging or occurring in transit must be reported immediately to the
carrier and J.SchmalzGmbH.
5.2Unpacking the Device
Remove product packaging only to the extent required for further internal transport.
NOTE
Improper unpacking
Improper handling results in product failure.
4Avoid dirt on and damage to the pin contacts.
4Do not touch the pin contacts without suitable ESD protection.
5.3Transport / Storage / Preservation
NOTE
Dropping the product or subjecting it to impacts
Damage to the product and/or malfunctions
4Do not drop the product or subject it to impacts.
• The product must always be transported and stored in its original packag-
ing.
• Make sure that no undesired movements can take place during transport if
the product is already mounted on the higher-level machine unit.
• Before starting operations and after transport, check all energy, communi-
cation and mechanical connections.
• Follow the steps below when the product is stored over a longer period of
time:
– Keep the storage location dry and free from dust to the greatest extent possible.
– Maintain the temperature range of 5° to 50°C and avoid temperature fluctuations.
– Avoid wind, drafts and condensation.
– Seal off the product from dust with a weather and tear-resistant film.
– Avoid direct sunlight.
• Clean all components. All dirt must be removed from the components.
• Visually inspect all components.
• Remove foreign bodies.
• Close electrical connections using suitable covers.

6 Installation
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6Installation
6.1General Mounting Information
WARNING
Risk of injury due to the unexpected movement of the plant or machine in which
the product is to be installed.
Risk of injury
4Switch off the machine’s power supply before performing any work.
4Secure the machine against unintentional activation.
4Check the machine for possible residual energy.
CAUTION
Risk of injury due to the unexpected movement of the product while connecting
the power supply.
Risk of injury
4Switch off the product’s power supply before performing any work.
4Secure the power supply against unintentional activation.
4Check the product for possible residual energy.
CAUTION
Risk of getting caught by the connection cable when the robot moves.
Injury due to limbs or hair getting caught.
4Route the connection cable as close to the robot arm as possible.
4Avoid the danger zone.
The product must be mounted on a suitable screw-on surface that meets the requirements for evenness.
The permissible unevenness is: 0.03mm
• The mounting bolts are not included in the scope of delivery.
• Strength class for the mounting bolts: ≥ 8.8 (DIN EN ISO 4762)
• You must switch off the power supply before mounting, installation and
maintenance work.
• Refer to the specifications provided by the relevant robot manufacturer for
the tightening torque of the mounting bolts.
Schmalz also recommends verifying the permissible load capacity of the re-
quired screw connections in accordance with VDI 2230.
In high ambient temperatures, the product must be mounted on heat-dissipating materials. The service
life of the product may be reduced if it is continuously operated under very high ambient temperatures
and with rapid clock cycles.

6 Installation
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6.2Mounting of the Variant with an Intermediate Flange
The displayed figures are only examples. Depending on the particular design, they can differ from the
product.
Follow the work steps below during mounting:
üThe customer supplies the required number and type of mounting bolts.
1. Dismantle the intermediate flange (1) from
the flange (2).
1
2
2. Attach the intermediate flange (1) to the ro-
bot arm.
Make sure that the positioning pin (3) pro-
vided by the customer is installed. Position the
intermediate flange (1) in the correct position
and loosely attach the mounting bolts (4) (DIN
7984, M5x10) provided by the customer.
1
3
4
3. Fasten the mounting bolts (4) cross-wise with
the tightening torque specified by the robot
manufacturer or in accordance with VDI 2230.
4. Insert the positioning pin (5) into the bottle
(2) at the position shown.
5
2

6 Installation
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5. Position the flange (2) in the correct position
on the intermediate flange (1) and loosely at-
tach the mounting bolts that were removed in
the first step.
1
2
6. Fasten the mounting bolts cross-wise with the
tightening torque specified in VDI 2230.
6.3Installing the Energy Supply
The product is designed only for electrical operation with a 24VDC supply voltage.
Follow the work steps below during mounting:
4Connect the product to the robot. Use a plug/socket connection, for example.
4Or run the connection cable along the robot to the IO-Link master.
6.3.1RMQC part no. 10.08.09.00021
PIN assignment
12-pin plug
Name Cable pin Cable color
24V 1 Brown
GND 3 White
IN1 suck 4 Green
IN2 blow off 2 Blue
OUT3/Freedrive 7 Black
OUT2 8 Gray
Analog output 5 Pink
Connect 6 Yellow

6 Installation
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6.3.2RMQC part no. 10.08.09.00022 and 10.08.09.00023
PIN assignment
12-pin plug
Name Cable pin Cable color
S24V 1 Brown
P24V 2 Blue
SGND 3 White
PGND 8 Gray
IO-Link 4 Green
6.4Static Electricity
NOTE
Static Electricity
Failure to comply may result in damage to property
4If ESD-sensitive parts come into contact with the product, you must ensure that the
product is grounded.
4Connect the product via the mounting option
for ESD dissipation (grounding).

7 Manual Robot Soft-Switch (Option)
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7Manual Robot Soft-Switch (Option)
The manual soft-switch is available only in DIO mode if the relevant robot supports this function (apart
from during execution with IO-Link).
The product is equipped with a “freedrive” button (1) for manual robot soft-switches.
You must follow the steps below to manually teach in the robot position:
1. Press the “freedrive” button (1) to soft-switch
the robot.
ðThe robot can be moved manually.
2. Move the robot to the desired position with
the product.
3. Release the “freedrive” button (1) again when
the desired position is reached.
ðThe robot and product remain in position.
ðTo “teach” or activate the robot and prod-
uct position in the control, refer to the in-
formation from the robot manufacturer.
ðDetailed technical specifications for activa-
tion are provided in the information from
the robot manufacturer.
1

8 Maintenance and Cleaning
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8Maintenance and Cleaning
8.1Safety Instructions for Maintenance
WARNING
Risk of injury due to incorrect maintenance or troubleshooting
4Check the proper functioning of the product, especially the safety features, after every
maintenance or troubleshooting operation.
CAUTION
Blowing off or cleaning the product with compressed air
Risk of injury and damage to the product
4Never blow off the product with compressed air.
CAUTION
Use of Cleaners Containing Solvents
Damage to the product (seals, insulation, coatings and other surfaces may be damaged by
cleaners that contain solvents) and potentially damage to health
4Use a chemically and biologically neutral cleaning agent.
4Use cleaning agent that is rated as non-harmful to health.
4The use of the following cleaning agents is strictly prohibited:
— Acetone
— white spirit
— cellulose thinner/turpentine oil (solvents)

8 Maintenance and Cleaning
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8.2Maintenance
The product must be checked regularly for possible corrosion, damage and contamination by means of a
visual inspection.
We recommend commissioning Schmalz customer service to perform maintenance.
Unauthorized disassembly and assembly of the product can lead to complications, as special assembly de-
vices are sometimes required.
Schmalz stipulates the following checks and check intervals. The operator must comply with
the legal regulations and safety regulations applicable at the location of use. These intervals
apply to single-shift operation. For heavier use, such as multi-shift operation, the intervals
must be shortened accordingly.
Maintenance task When start-
ing work
Weekly As required Every six
months
Visually inspecting the product and its
surroundings
X
Check electrical contacts/electrical con-
nections/connection cables for damage
and function
X
Check the locking device X
Clean the product X
Maintain the locking device for and po-
sitioning of the loose member
X
The operating instructions are avail-
able, legible and can be accessed by
personnel
X
The visual inspection covers only the components and their function. If you identify irregularities or dam-
age during the visual inspection, you must carry out a more detailed check of the components.

9 Accessories
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9Accessories
The function of the product cannot be guaranteed if you use accessories that are not sold or authorized
by Schmalz or the Zimmer Group.
Schmalz accessories are tailored especially to the individual products. You can find optional accessories
and the accessories included in delivery at www.schmalz.com.
Designation Part no.
ECBPi MATCH 10.03.01.00626
ECBPMi MATCH 10.03.01.00661