
Contents
Operating and Maintenance Instructions
JumboPicker-Flex Jungheinrich
www.schmalz.com
1Safety Instructions...............................................................................................6
1.1 Classification of safety instructions ...................................................................................6
1.2 Warnings ...........................................................................................................................7
1.3 Mandatory symbols ...........................................................................................................7
1.4 Regulations in these instructions.......................................................................................8
1.5 Fundamental safety instructions........................................................................................8
1.6 Intended use......................................................................................................................9
1.7 Obligations of the Manufacturer of the Finished Unit......................................................10
1.8 Requirements and Instructions for Installation, Maintenance and Operating Staff.........10
1.9 Requirements for the Location of Use.............................................................................11
1.10 Danger Zone Definition ...................................................................................................12
1.11 Emissions........................................................................................................................14
1.12 Personal protective equipment........................................................................................14
2Product Description...........................................................................................15
2.1 Components of the vacuum tube lifter JumboPicker-Flex ..............................................15
2.2 Description of Operation..................................................................................................15
2.3 Controls...........................................................................................................................16
2.3.1 Button Assembly..............................................................................................................16
2.3.2 Tube lifter operator handle..............................................................................................16
2.4 Lift tube............................................................................................................................16
2.5 Rotary Union....................................................................................................................16
2.6 Load suspension devices / suction cups.........................................................................17
2.7 Vacuum Generation ........................................................................................................17
2.7.1 Vacuum Generator..........................................................................................................17
2.7.2 Dust Filter (STF)..............................................................................................................17
2.8 Safety Features...............................................................................................................17
2.8.1 Vacuum Limiting Valve....................................................................................................17
2.8.2 Sensors ...........................................................................................................................17
2.8.3 Non-return valve..............................................................................................................18
2.9 Type Plate .......................................................................................................................19
2.10 Optional Accessories.......................................................................................................19
2.10.1 Warning Light ..................................................................................................................19
2.10.2 Scissor arm brake ...........................................................................................................19
3Technical Data..................................................................................................20
3.1 JumboPicker-Flex............................................................................................................20
3.2 Dimensions......................................................................................................................21
4Delivery, Packaging and Transport...................................................................22
4.1 Delivery............................................................................................................................22
4.1.1 Items Included in Delivery ...............................................................................................22
4.1.2 Check for Completeness.................................................................................................22
4.1.3 Report damage................................................................................................................22
4.2 Packaging........................................................................................................................22
4.3 Handling the System .......................................................................................................24
4.4 Transporting the Finished Unit ........................................................................................24