schmersal BDF 100 User manual

BDF 100
Operating instructions
Control panel
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating inst-
ructions must be available in a legible condition and a complete version
in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards to
be complied with as well as other technical specifications for the selec-
tion, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional informa-
tion.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machinery or plant.
The safety switchgear must be exclusively used in accordance with the
versions listed below or for the applications authorised by the manufac-
turer. Detailed information regarding the range of applications can be
found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instruc-
tions manual, the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet: www.
schmersal.net.
The information contained in this operating instructions manual is provi-
ded without liability and is subject to technical modifications.
If multiple safety components are wired in series, the Perfor-
mance Level to EN ISO 13849-1 will be reduced due to the
restricted error detection under certain circumstances. The
entire concept of the control system, in which the safety com-
ponent is integrated, must be validated to EN ISO 13849-2.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function..............................................1
1.2 Target group: authorised qualied personnel. . . . . . . . . . . . . . . . . .1
1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4 Appropriate use ........................................1
1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6 Warning about misuse...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Actuator overview ......................................2
2.3 Special versions........................................2
2.4 Destination and use.....................................2
2.5 Technical data .........................................3
2.6 Safety classication emergency stop. . . . . . . . . . . . . . . . . . . . . . . .3
3 Mounting
3.1 General mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.2 Dimensions ...........................................3
3.3 Fixing................................................3
3.4 Inscription plates with fastening clips. . . . . . . . . . . . . . . . . . . . . . . .4
4 Electrical connection
4.1 General information for electrical connection. . . . . . . . . . . . . . . . . .4
4.2 Pin conguration .......................................4
5 Set-up and maintenance
5.1 Functional testing.......................................4
5.2 Maintenance ..........................................4
6 Disassembly and disposal
6.1 Disassembly...........................................4
6.2 Disposal..............................................4
7 Appendix
7.1 EC Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
01.02.2011 / Index: 987/10 / Teile-Nr. 1214936-EN
FR Vous trouverez la version
actuelle du mode d’emploi dans
votre langue nationale officielle
sur l’Internet,
www.schmersal.net.
ES Encontrará el manual de
instrucciones actual en su
idioma oficial de la UE en
nuestra página de Internet
www.schmersal.net.
NL U vindt de huidige versie van de
gebruikshandleiding in uw
officiële landstaal op het Inter-
net, www.schmersal.net.
IT Il manuale d‘istruzioni aggior-
nato nella vostra lingua (lingua
ufficiale UE) è scaricabile in
Internet all‘indirizzo
www.schmersal.net.
JP EU公用語で書かれた最新の取扱
説明書は,インターネッ
(www.schmersal.net) からダウ
ンロードできます。
EN Operating instructions.........................pages 1 to 6
Translation of the original operating instructions

2
Operating instructions
Control panel BDF 100
EN
1.6 Warning about misuse
In case of inadequate or improper use or manipulations of the
safety switchgear, personal hazards or damage to machinery
or plant components cannot be excluded. The relevant requi-
rements of the standard EN ISO 13850 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages resul-
ting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary re-
pairs, conversions and modifications to the device are strictly forbidden;
the manufacturer shall accept no liability for damages resulting from
such invasive work, arbitrary repairs, conversions and/or modifications
to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
BDF 100-
➀
-G-ST with emergency stop
No. Option Description
➀
NH Emergency stop pushbutton without protective
collar
NHK with protective collar
Enclosure with yellow cover
BDF 100-
➀
-
➁
-
➂
-ST
No. Option Description
➀
20 2 NO contacts
11 1 NO contact / 1 NC contact
➁
… Selection of the actuator
➂
without indicator lamp
G/RD Red indicator lamp (not for -LT, -LM)
G/GN Green indicator lamp (not for -LT, -LM)
G/YE Yellow indicator lamp (not for -LT, -LM)
G/BU Blue indicator lamp (not for -LT, -LM)
G/WH White indicator lamp (not for -LT, -LM)
Enclosure with black cover
In accordance with the Machinery Directive, the type plate of
safety components is type plate is labelled "safety compo-
nent".
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefo-
re the compliance with the Machinery Directive is maintained.
2.2 Actuator overview
Emergency stop pushbutton with latching
• without protective collar ordering suffix NH
• with protective collar ordering suffix NHK
• Pull to reset
• 1 NO contact / 2 NC contacts
Illuminated pushbutton LT
• with concave button
• Lamp replacement at the front
• 2 NO contacts or 1 NO / 1 NC contact
Pushbutton DT
• with concave button
• 2 NO contacts or 1 NO / 1 NC contact
Illuminated signal LM
• Lamp replacement at the front
Selector switches WS20, SWS20
• 1 latched position
• 2 NO contacts or 1 NO / 1 NC contact
1
0
Selector switches WS30
• 2 latched positions to the left/right of the zero
position
• 1 NO contact for each switching position for
version -20 or 1 NC contact (position 1) and 1 NO
contact (position 2) for version -11
0
1
2
(Key-operated) Selector switches WT20, SWT20
• 1 touch position and automatic return to the zero
position
• 2 NO contacts or 1 NO / 1 NC contact
1
0
Selector switches WT30
• 2 touch positions to the left/right of the zero posi-
tion and automatic return to the zero position
• 1 NO contact for each switching position for
version -20 or 1 NC contact (position 1) and 1
NO contact (position 2) for version -11
0
1
2
Selector switches WTS30
• 1 touch position right and automatic return to
the zero position and 1 latched position left
of the zero position
• 1 NO contact for each switching position for
version -20 or 1 NC contact (position 1) and
1 NO contact (position 2) for version -11
0
1
2
2.3 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.4 Destination and use
The modular BDF 100 control panel is installed on the safety guard of
a machine or plant. It enables the operator to activate for instance the
emergency stop, start/stop and reset functions.
The control panels can be cascaded on top of each other (stackwise) or
next to each other (juxtaposed).

3
BDF 100
Operating instructions
Control panel
EN
The user must evaluate and design the safety chain in ac-
cordance with the relevant standards and the required safety
level.
2.5 Technical data
Standards: EN 60947-5-1, EN 60947-5-5
Material of the enclosure: glass-fibre reinforced thermoplastic,
self-extinguishing
Protection class: IP65
Connection: Connector plug M12, 8-pole,
Ambient temperature: − 25 °C …+ 65°C
Climate resistance: to DIN EN 60068 Part 2 - 30
Overvoltage category: III
Degree of pollution: 3
Material of the contacts: AgNi 10, gold-plated
Rated operating voltage Ur: max. 24 V
Utilisation category: AC-15 / DC-13
Rated operating current/voltage Ie/Ue: AC-15: 2 A / 24 VAC
DC-13: 1 A / 24 VDC
Thermal test current Ithe: 2 A
Max. fuse rating: 2 A slow blow
Contact system: Cross-Point system
Contact force: 0.5 N per contact point = 1 N per contact
Switching of low voltages: min. 5 V / 1 mA
Switching frequency: 1,200 s/h
Rated insulation voltage Ui: 60 V
Bounce duration: < 2 ms at 100 mm/s actuating speed
Mechanical life: 1 million operations;
emergency stop 100,000 operations
Switch travel: approx. 3 mm
Resistance to shock: 100 g / 6 ms
Resistance to vibrations: 20 g,10 … 100 Hz
Wiring configuration: to EN 60947-1
Actuating force at travel end (1 NC/1 NO): 8 N
Lamp socket: BA5S, LED, max. length 17 mm
LED change: from front
LED power consumption (actuators): 16 mA
Power consumption indicator lamp, red: 20 mA
Adapters providing the means for field wiring are available from
the
manufacturer. Refer to manufacturers information. Or equivalent.
(See Schmersal online catalogue.)
For use in NFPA79, Industrial Machinary, only.
The power-source has to be an isolated secondary
source limited by a listed fuse rated 3 A min. 24 VAC/DC.
2.6 Safety classification emergency stop
Standards: EN ISO 13849-1
B10d: 100,000
Service life: 20 years
MTTF
B d x x
hs/h3600
d
10d op op
op
n
0,1 x nop tcycle
(Specifications can vary depending on the application-specific parame-
ters hop, dop and tcycle as well as the load.)
3. Mounting
3.1 General mounting instructions
For the correct fixing of the control panel, the device is provided with
two mounting holes for M5 screws are provided. Any mounting position.
Please observe the remarks of the standards EN ISO 12100,
EN 953 and EN 1088.
3.2 Dimensions
All measurements in mm.
BDF 100-NH-…
81
40
3930
25
61
M12
69.5
5.5
8
18
BDF 100-..-..
81
40
25 18
69.5
5.5
M12x1
39 8
3.3 Fixing
Remove the cover of the enclosure (screws: Torx 10).
When opening the enclosure cover, please avoid damage to
the connecting cables.
Caution!
Do not touch electrostatically loaded elements.
Do not touch the printed circuit board.
Use 2 x M5 cylindral screws ISO 4762 (DIN 912) for the assembly.
When closing the enclosure cover, please observe that the
individual cables are not caught between the actuator and the
contact element.
After fitting, the cover screws must be tightened with a tightening torque
of 0.7 - 0.8 Nm.

4
Operating instructions
Control panel BDF 100
EN
3.4 Inscription plates with fastening clips
The identification fields can be labelled with two-layer plastic inscription
fields (included in delivery). After that, they are fixed with the fastening
clips (included in delivery).
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by autho-
rised personnel in a de-energised condition.
The connection to the operating panel is realised through an M12 con-
nector. The M12 connector plug is A-coded. The operating panel must
be wired in accordance with the pin configuration of the connector plug.
4.2 Pin configuration
The number in brackets indicates the PIN number of the connector.
Control of the integrated or additional indicator lamp is through PIN 3
and PIN 8.
BDF 100-NH-…
1 NO contact / 2 NC contacts, contact variant emergency stop
5
8
4
3
2
1
7
6
13
21
14(1)
(2)
(6)
(5)
(7)
(4)
22
X1(8) (3)X2
12
11
BDF 100-20-…
Contact variant -20, 2 NO contacts
0
1
2
13 23
14 24
13 14(2)
(1)
(4)
(5)
23(6) (7)24
X1(8) (3)X2
5
8
4
3
2
1
7
6
BDF 100-11-…
Contact variant -11, 1 NO contact / 1 NC contact
0
1
2
13
14
11
12
5
8
4
3
2
1
7
6
13(6)
(1)
X1(8)
14 (7)
(5)
11(2) (4)12
(3)X2
Information for selecting the suitable connectors and connec-
tor plugs can be found in the Schmersal catalogues or in the
online catalogue on the Internet: www.schmersal.net.
5. Set-up and maintenance
5.1 Functional testing
The safety function of the safety components must be tested. The
following conditions must be previously checked and met:
The installation is executed according to the instructions.
The connection is executed correctly.
The cable is correctly executed and connected.
5.2 Maintenance
In case of correct installation in accordance with the above-described
instructions, the component requires little maintenance. By use in
extreme conditions, we recommend routine maintenance including the
following steps:
1. Check the correct fixing of the control panel
2. Remove particles of dust and soiling
3. Check cable entry and connections
Damaged or defective components must be replaced.
6. Disassembly and disposal
6.1 Disassembly
The control panel must be disassembled in a de-energised condition
only.
6.2 Disposal
The control panel must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

5
BDF 100
Operating instructions
Control panel
EN
BDF 100-A-EN
7. Appendix
The currently valid declaration of conformity can be down-
loaded from the internet at www.schmersal.net.
7.1 EC Declaration of conformity
Name of the safety component: BDF 100
Description of the safety component: Control panel
Harmonised EC-Directives: 2006/42/EC EC-Machinery Directive1)
2006/95/EC EC Low Voltage Directive2)
Afxing of the CE conformity mark: 1) for safety components, whose type plate is
labelled "safety component"
2) for switchgear without safety function
Person authorized for the compilation
of the technical documentation:
Ulrich Loss
Möddinghofe 30
42279 Wuppertal
EC Declaration of conformity
Translation of the original declaration of conformity K.A. Schmersal GmbH
Industrielle Sicherheitsschaltsysteme
Möddinghofe 30, 42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described safety components both in its basic design and const-
ruction conform to the applicable European Directives.
Place and date of issue: Wuppertal, January 31, 2011
Authorised signature
Heinz Schmersal
Managing Director

K. A. Schmersal GmbH
Industrielle Sicherheitsschaltsysteme
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Telefon +49 - (0)2 02 - 64 74 - 0
Telefax +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com