schmersal BDF 200 AS User manual

EN Operating instructions. . . . . . . . . . . . .pages 1 to 6
Translation of the original operating instructions
BDF 200 AS
Operating instructions
Control panel with emergency stop
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating inst-
ructions must be available in a legible condition and a complete version
in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards to
be complied with as well as other technical specifications for the selec-
tion, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machinery or plant.
The safety switchgear must be exclusively used in accordance with the
versions listed below or for the applications authorised by the manufac-
turer. Detailed information regarding the range of applications can be
found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instruc-
tions manual, the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is provi-
ded without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function ..............................................1
1.2 ..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Destination and use .....................................2
2.4 Technical data .........................................2
2.5 ........................3
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................3
3.3 Mounting of the control panel..............................3
3.4 Inscription plates with fastening clips........................3
4 Electrical connection
4.1 General information for electrical connection..................4
5 
5.1 Positions of the actuating elements .........................4
5.2 Emergency stop function .................................4
5.3  .........................4
5.4 Function of the command and signalling devices ..............4
5.5 Programming the slave address ...........................5
5.6 Status signal "safety release" .............................5
6 Set-up and maintenance
6.1 Functional testing.......................................5
6.2 Maintenance ..........................................5
7 Disassembly and disposal
7.1 Disassembly...........................................5
7.2 Disposal ..............................................5
8 Appendix
8.1 EC Declaration of conformity ..............................6
x.000 / Mai 2014 / v.A. - 101214289-EN / B / 2014-05-09 / AE-Nr. 2897

2
Operating instructions
Control panel with emergency stop BDF 200 AS
EN
1.6 Warning about misuse
In case of improper use or manipulation of the safety switch-
gear, personal hazards or damages to machinery or plant
components cannot be excluded. The relevant requirements
of the standard EN ISO 13850 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages resul-
ting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary re-
pairs, conversions and modifications to the device are strictly forbidden;
the manufacturer shall accept no liability for damages resulting from
such invasive work, arbitrary repairs, conversions and/or modifications
to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
BDF 200
➀
-AS
➁
-
➂
-
➃
-
➄
-
➅
No. Option Description
➀
ST1 Connector plug M 12, bottom
ST2 Connector plug M12, top (not for option G24)
➁
Pos. 1 Command device
NH Emergency stop without protective collar
NHK Emergency stop with protective collar
➂
Pos. 2 Command and signalling device:
WS 2 / 3.. Maintained selector switch, 2 or 3 positions
WT. 2 / 3.. Maintained spring-return rotary selector
switch, 2 or 3 positions
SWS / SWT 20 Key-operated selector switch 2 positions
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➃
Pos. 3 Command and signalling device:
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➄
Pos. 4 Command and signalling device:
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➅
without indicator lamp
G24 Indicator lamp G24, top
The unused positions 2 - 4 are labelled "B" and are sealed
with a blanking plug in factory.
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore
the compliance with the Machinery Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Destination and use
The modular BDF 200 AS control panel is installed on the safety guard
of a machine or plant. It enables the operator to activate for instance
the emergency stop, start/stop and reset functions.
The emergency stop command device is used on machinery and plants
as a safe command device to generate a safe signal initiating the shut-
down of a hazardous movement when actuated. The emergency stop
command device must only be used in combination with the AS-i ASM
safety monitor. The integrated AS-i safety module is used to detect
safety-relevant switching conditions of mechanical contacts.
An AS-Interface Safety at Work component functions on the basis of an
individual code generator (8 x 4 bit). This safety code is cyclically trans-
mitted over the AS-i network and monitored by the ASM safety monitor.
The user must evaluate and design the safety chain in
accordance with the relevant standards and the required
safety level.
Maintenance: Please observe that the safety function must
be triggered at least once a year to test the system!
2.4 Technical data
Standards: EN 60947-5-1, EN ISO 13850,
EN ISO 13849-1, IEC 61508,
EN 50295
Enclosure: glass-fibre reinforced thermoplastic,
self-extinguishing
Mechanical life: command devices: 1 million operations;
emergency stop: 100,000 operations
Response time: < 100 ms
Connection: Connector plug M12, 4-pole,
Lamp socket: BA5S, only LED, max. length 17 mm
LED change: from front
Electrical data - AS-Interface:
AS-i supply voltage: 18,0 ... 31.6 VDC, through AS-Interface,
reverse polarity-proof (stabilised PELV unit)
AS-I power consumption: 
AS-i Device insulation: internal short-circuit proof
AS-i specification Safety-Slave:
Version: V 3.0
Profile: S-7.B.F.F
IO-Code: 0x7
ID-Code: 0xB
ID-Code 1: 0xF
ID-Code 2: 0xF
AS-interface inputs:
Channel 1: DI 0 / DI 1 = dynamic code transmission
Channel 2: DI 2 / DI 3 = dynamic code transmission
AS-interface outputs:
DO 0 indicator lamp G24 red
DO 1 indicator lamp G24 green
DO 2 ... DO 3 not used
AS-Interface parameter port: P0 … P3: not used
AS-i specification A/B-Slave:
Version: V 3.0
Profile: S-7.A.7.E
IO-Code: 0x7
ID-Code: 0xA
ID-Code 1: 0x7
ID-Code 2: 0xE
AS-interface inputs:
DI 0 button Pos. 4
DI 1 button Pos. 3
DI 2 button / switch Pos. 2
DI 3 button / switch Pos. 2
AS-interface outputs:
DO 0 light element Pos. 4
DO 1 light element Pos. 3
DO 2 light element Pos. 2
DO 3 not used

3
BDF 200 AS
Operating instructions
Control panel with emergency stop
EN
AS-Interface parameter port: P0 … P3: not used
Input module address: 0,
preset to address 0, can be
changed through AS-interface bus master
or hand-held programming device
Ambient conditions:
Ambient temperature: 
Storage and transport temperature:  
Climatic resistance: to DIN EN 60068 Part 2 - 30
Protection class: IP65
Protection class: II x
Resistance to vibration: 10 ... 150 Hz (0.35 mm / 5 g)
Resistance to shock: 15 g / 11 ms
Overvoltage category: III
Degree of pollution: 3
Rated impulse withstand voltage Uimp:800 V
Rated insulation voltage Ui:32 VDC
2.5 Safety classification emergency stop
Standards: EN ISO 13849-1, IEC 61508
PL: up to e
Control category: up to 4
PFH-value: -8 /h up to max.
5,000 switching cycles/year
SIL: up to 3
Service life: 20 years
3. Mounting
3.1 General mounting instructions
For the correct fixing of the BDF 200 AS control panel, the device is
provided with two mounting holes for M5 screws are provided. Any
mounting position.
Please observe the remarks of the standards EN ISO 12100,
EN 953 and EN 1088.
3.2 Dimensions
All measurements in mm.
8
5.5
209
27
50
M12
40
22013.5
39 30
3.3 Mounting of the control panel
Remove the cover of the enclosure a and b (screws: Torx 10).
When opening the enclosure cover, please avoid damage
to the connecting cables.
Caution!
Do not touch electrostatically loaded elements.
Do not touch the printed circuit board.
Use 2 x M5 cylindral screws ISO 4762 (DIN 912) for the assembly.
When closing the enclosure cover, please observe that the
individual cables are not caught between the command
device and the contact element.
After fitting, the cover screws must be tightened with a tightening
torque of 0.7 - 0.8 Nm.
ab
3.4 Inscription plates with fastening clips
The identification fields can be labelled with two-layer plastic inscription
fields (included in delivery). After that, they are fixed with the fastening
clips (included in delivery).

4
Operating instructions
Control panel with emergency stop BDF 200 AS
EN
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by authorised
personnel in a de-energised condition.
The AS-i Safety Slave with emergency stop function and the AS-i A/B
Slave with the functions of the command and signalling devices are
supplied by the AS-Interface cable.
The connection to the AS-Interface system is realised through an M12
connector. The connector is A- coded, the wiring configuration is deter-
mined as follows (to EN 50295).
spare
3
2
1
4
AS-Interface - (blue)
 spare
5. Functions and configuration
5.1 Positions of the actuating elements
Pos. 1
Pos. 2
Pos. 3
Pos. 4
5.2 Emergency stop function
Position 1: AS-i Safety-Slave
Emergency stop pushbutton and G24 indicator lamp:
NH, NHK, G24
 
 
 
5.3 Configuration of the safety monitor
The emergency stop function of the BDF 200 AS can be configured
in the ASIMON configuration software with the following monitoring
devices (also refer to the ASIMON manual).
Double channel forced




engineer.
5.4 Function of the command and signalling devices
Position 2: AS-i A/B-Slave
Maintained selector switch / spring-return selector switch,
2 positions:
WS20, WT20, SWS20, SWT20
1
0
 ---
 DI 2 and DI 3
Maintained selector switch / spring-return selector switch,
3 positions:
WS30, WT30, WTS30
 DI 3
0
1
2
 ---
 DI 2
WTS30: position 1 = latching; position 2 = pushbutton function
Illuminated pushbuttons, pushbuttons and indicator lights:
LT.., DT.., LM..
 DI 2 and DI 3
 DO 2
Position 3: AS-i A/B-Slave
Illuminated pushbuttons, pushbuttons and indicator lights:
LT.., DT.., LM..
 DI 1
 DO 1
Position 4: AS-i A/B-Slave
Illuminated pushbuttons, pushbuttons and indicator lights:
LT.., DT.., LM..
 DI 0
 DO 0

5
BDF 200 AS
Operating instructions
Control panel with emergency stop
EN
5.5 Programming the slave address
The slave addresses for both integrated
AS-i slaves are programmed through the M12 connector.
To that effectn the lower enclosure cover must be opened. By means
of the there-located DIP switches, both AS-i slaves can be individually
separated from or connected to the AS-i connection.
 
 
For the AS-i Safety-Slave an address from 1 to 31 and for the AS-i A/B
slave an adress from 1A to 31B can be set by means of an AS-i bus
master or a hand-held programming device.
ON
12
DIP-SW 1: AS-i A/B-Slave
DIP-SW 2: AS-i Safety-Slave
Caution!
Do not touch electrostatically loaded elements.
Do not touch the printed circuit board.
5.6 Status signal "safety release"
The "safety release" status signal from a Safety at Work slave can be
cyclically queried by the control system through the AS-i master. To
thiseffect, the 4 input bits with the varying SaW code of a Safety at
Work slave are evaluated through an OR operation with 4 inputs in the
control system.
6. Set-up and maintenance
6.1 Functional testing
The safety function of the safety components must be tested. The
following conditions must be checked and met:



6.2 Maintenance
The function of the emergency stop button must be tested in regular
intervals.
Maintenance: Please observe that the safety function must
be triggered at least once a year to test the system!
In case of correct installation in accordance with the above-described
instructions, the component requires little maintenance. Under extreme
conditions, we recommend routine maintenance as follows:



Damaged or defective components must be replaced.
7. Disassembly and disposal
7.1 Disassembly
The safety switchgear must be disassembled in a de-energised
condition only.
7.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

6
Operating instructions
Control panel with emergency stop BDF 200 AS
EN
BDF200AS-B-EN
8. Appendix
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
8.1 EC Declaration of conformity
Name of the safety component: BDF 200 AS
Type: Refer to ordering code
Description of the safety component: Control panel with emergency stop function
and integrated AS-i Safety at Work
Relevant EC-Directives:
2006/42/EC-EC-Machinery Directive
2004/108/EC EMC-Directive
Person authorized for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com
Place and date of issue: Wuppertal, May 9, 2014
Authorised signature
Philip Schmersal
Managing Director
EC Declaration of conformity
Translation of the original
Declaration of Conformity
K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
www.schmersal.com
We hereby certify that the hereafter described safety components both in its basic design and
construction conform to the applicable European Directives.