2
Operating instructions
Control panel with emergency stop BDF 200 AS
EN
1.6 Warning about misuse
In case of improper use or manipulation of the safety switch-
gear, personal hazards or damages to machinery or plant
components cannot be excluded. The relevant requirements
of the standard EN ISO 13850 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages resul-
ting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary re-
pairs, conversions and modifications to the device are strictly forbidden;
the manufacturer shall accept no liability for damages resulting from
such invasive work, arbitrary repairs, conversions and/or modifications
to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
BDF 200
➀
-AS
➁
-
➂
-
➃
-
➄
-
➅
No. Option Description
➀
ST1 Connector plug M 12, bottom
ST2 Connector plug M12, top (not for option G24)
➁
Pos. 1 Command device
NH Emergency stop without protective collar
NHK Emergency stop with protective collar
➂
Pos. 2 Command and signalling device:
WS 2 / 3.. Maintained selector switch, 2 or 3 positions
WT. 2 / 3.. Maintained spring-return rotary selector
switch, 2 or 3 positions
SWS / SWT 20 Key-operated selector switch 2 positions
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➃
Pos. 3 Command and signalling device:
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➄
Pos. 4 Command and signalling device:
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➅
without indicator lamp
G24 Indicator lamp G24, top
The unused positions 2 - 4 are labelled "B" and are sealed
with a blanking plug in factory.
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore
the compliance with the Machinery Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Destination and use
The modular BDF 200 AS control panel is installed on the safety guard
of a machine or plant. It enables the operator to activate for instance
the emergency stop, start/stop and reset functions.
The emergency stop command device is used on machinery and plants
as a safe command device to generate a safe signal initiating the shut-
down of a hazardous movement when actuated. The emergency stop
command device must only be used in combination with the AS-i ASM
safety monitor. The integrated AS-i safety module is used to detect
safety-relevant switching conditions of mechanical contacts.
An AS-Interface Safety at Work component functions on the basis of an
individual code generator (8 x 4 bit). This safety code is cyclically trans-
mitted over the AS-i network and monitored by the ASM safety monitor.
The user must evaluate and design the safety chain in
accordance with the relevant standards and the required
safety level.
Maintenance: Please observe that the safety function must
be triggered at least once a year to test the system!
2.4 Technical data
Standards: EN 60947-5-1, EN ISO 13850,
EN ISO 13849-1, IEC 61508,
EN 50295
Enclosure: glass-fibre reinforced thermoplastic,
self-extinguishing
Mechanical life: command devices: 1 million operations;
emergency stop: 100,000 operations
Response time: < 100 ms
Connection: Connector plug M12, 4-pole,
Lamp socket: BA5S, only LED, max. length 17 mm
LED change: from front
Electrical data - AS-Interface:
AS-i supply voltage: 18,0 ... 31.6 VDC, through AS-Interface,
reverse polarity-proof (stabilised PELV unit)
AS-I power consumption:
AS-i Device insulation: internal short-circuit proof
AS-i specification Safety-Slave:
Version: V 3.0
Profile: S-7.B.F.F
IO-Code: 0x7
ID-Code: 0xB
ID-Code 1: 0xF
ID-Code 2: 0xF
AS-interface inputs:
Channel 1: DI 0 / DI 1 = dynamic code transmission
Channel 2: DI 2 / DI 3 = dynamic code transmission
AS-interface outputs:
DO 0 indicator lamp G24 red
DO 1 indicator lamp G24 green
DO 2 ... DO 3 not used
AS-Interface parameter port: P0 … P3: not used
AS-i specification A/B-Slave:
Version: V 3.0
Profile: S-7.A.7.E
IO-Code: 0x7
ID-Code: 0xA
ID-Code 1: 0x7
ID-Code 2: 0xE
AS-interface inputs:
DI 0 button Pos. 4
DI 1 button Pos. 3
DI 2 button / switch Pos. 2
DI 3 button / switch Pos. 2
AS-interface outputs:
DO 0 light element Pos. 4
DO 1 light element Pos. 3
DO 2 light element Pos. 2
DO 3 not used
