schmersal BDF100 User manual

BDF100
Operating instructions
Control panel
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed
to execute safety-related functions as part of an entire plant or machine.
It is the responsibility of the manufacturer of a machine or plant to
ensure the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Actuator overview ......................................2
2.3 Special versions........................................2
2.4 Purpose ..............................................3
2.5 Technical data .........................................3
2.6 Safety classication emergency stop........................3
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................3
3.3 Fixing ................................................3
3.4 Inscription plates .......................................4
4 Electrical connection
4.1 General information for electrical connection..................4
4.2 Pin conguration .......................................4
5 Set-up and maintenance
5.1 Functional testing.......................................4
5.2 Maintenance ..........................................4
6 Disassembly and disposal
6.1 Disassembly...........................................4
6.2 Disposal ..............................................4
7 EU Declaration of conformity
x.000 / 11.2018 / v.A. - 101214936-EN / E / 2018-10-25 / AE-Nr.10081
EN Operating instructions. . . . . . . . . . . . .pages 1 to 6
Original

2
Operating instructions
Control panel BDF100
EN
1.6 Warning about misuse
In case of improper use or manipulation of the safety
switchgear, personal hazards or damages to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 13850 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
BDF 100-
➀
-G-ST with emergency stop
No. Option Description
➀
NH Emergency stop pushbutton without protective collar
NHK with protective collar
Enclosure with yellow cover
BDF100-
➀
-
➁
-
➂
-ST
No. Option Description
➀
20 2 NO
11 1 NO / 1 NC
➁
… Selection of the actuator
➂
without indicator lamp
G/RD Red indicator lamp (not for -LT, -LM)
G/GN Green indicator lamp (not for -LT, -LM)
G/YE Yellow indicator lamp (not for -LT, -LM)
G/BU Blue indicator lamp (not for -LT, -LM)
G/WH White indicator lamp (not for -LT, -LM)
Enclosure with black cover
In accordance with the Machinery Directive, the type plate of
safety components is type plate labelled "Safety component".
Only if the information described in this operating instructions
manual are realised correctly, the safety function and
therefore the compliance with the Machinery Directive is
maintained.
2.2 Actuator overview
Emergency stop pushbutton
• without protective collar ordering suffix NH
• with protective collar ordering suffix NHK
• Pull to reset
• 1 NO contact / 2 NC contact
Illuminated pushbutton LT
• with concave button
• Lamp replacement at the front
• 2 NO contacts or 1 NO contact / 1 NC contact
Pushbutton DT
• with concave button
• 2 NO contacts or 1 NO contact / 1 NC contact
Illuminated signal LM
• Lamp replacement at the front
Selector switches WS20, SWS20
• 1 latched position
• 2 NO contacts or 1 NO contact / 1 NC contact
1
0
Selector switches WS30
• 2 latched positions to the left/right of the zero
position
• 1 NO contact for each switching position for
version -20 or 1 NC contact (position 1) and 1 NO
contact (position 2) for version -11
0
1
2
WT20, SWT20 (key-operated) selector switches
• 1 touch position and automatic return to the zero
position
• 2 NO contacts or 1 NO contact / 1 NC contact
1
0
Selector switches WT30
• 2 touch positions to the left/right of the zero
position and automatic return to the zero position
• 1 NO contact for each switching position for
version -20 or 1 NC contact (position 1) and 1
NO contact (position 2) for version -11
0
1
2
Selector switches WTS30
• 1 touch position right and automatic return to
the zero position and 1 latched position left
of the zero position
• 1 NO contact for each switching position for
version -20 or 1 NC contact (position 1) and
1 NO contact (position 2) for version -11
0
1
2
2.3 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.

3
BDF100
Operating instructions
Control panel
EN
2.4 Purpose
The modular BDF100 control panel is installed on the safety guard of
a machine or plant. It enables the operator to activate for instance the
emergency stop, start/stop and reset functions.
The control panels can be cascaded on top of each other (stackwise) or
next to each other (juxtaposed).
The user must evaluate and design the safety chain in
accordance with the relevant standards and the required
safety level.
The entire concept of the control system, in which the safety
component is integrated, must be validated to the relevant
standards.
2.5 Technical data
Standards: IEC 60947-5-1, IEC 60947-5-5
Material of the enclosure: glass-fibre reinforced thermo-
plastic, self-extinguishing
Protection class: IP65
Connection: Connector plug M12, 8-pole,
Ambient temperature: – 25 °C … 65 °C
Climatic resistance: to DIN EN 60068 Part 2 - 30
Overvoltage category: III
Degree of pollution: 3
Material of the contacts: AgNi 10, gold-plated
Rated operating current/voltage Ie/Ue:AC-15: 2 A / 24 VAC
DC-13: 1 A / 24 VDC
Thermal test current Ithe:2 A
Max. fuse rating: 2 A slow blow
Contact system: Cross-Point system
Contact force: 0.5 N per contact point = 1 N per contact
Switching of low voltages: min. 5 V / 1 mA
Switching frequency: 1,200 s/h
Rated insulation voltage Ui:60 V
Rated impulse withstand voltage Uimp:0.8 kV
Bounce duration: < 2 ms at 100 mm/s actuating speed
Mechanical life: 1 million operations;
emergency stop: 100,000 operations
Switch travel: approx. 3 mm
Resistance to shock: 100 g / 6 ms
Resistance to vibration: 20 g,10 … 100 Hz
Wiring configuration: to IEC 60947-1
Actuating force at stroke end (1 NC/1 NO): 8 N
Lamp socket: BA5S, LED, max. length 17 mm
LED change: from front
LED power consumption (operating elements): 16 mA
Power consumption indicator lamp, red: 20 mA
Adapters providing field wiring means are available
from the manufacturer. Refer to manufacturers information.
Or equivalent. (See Schmersal online catalogue.)
For use in NFPA79, Industrial Machinary, only.
The power-source has to be an isolated secondary
source limited by a listed fuse rated 3 A min. 24 VAC/DC.
2.6 Safety classification emergency stop
Standards: ISO 13849-1
B10D:100,000
Service life: 20 years
MT
TF
Bdxx
hs/h3600
D
10Dopop
op
n
0,1 x nop tcycle
(Specifications can vary depending on the application-specific
parameters hop, dop, tcycle as well as the load.)
3. Mounting
3.1 General mounting instructions
For the correct fixing of the control panel, the device is provided with
two mounting holes for M5 screws are provided. Any mounting position.
Please observe the relevant requirements of the standards
ISO 12100, ISO 14119 and ISO 14120.
3.2 Dimensions
All measurements in mm.
BDF100-NH-…
81
40
3930
25
61
M12
69.5
5.5
8
18
BDF100-..-..
81
40
25 18
69.5
5.5
M12x1
39 8
3.3 Fixing
Remove the cover of the enclosure (screws: Torx 10).
When opening the enclosure cover, please avoid damage to
the connecting cables.
Caution!
Do not touch electrostatically loaded elements.
Do not touch the printed circuit board.
Use 2 x M5 cylindral screws ISO 4762 (DIN 912) for the assembly.
When closing the enclosure cover, please observe that the
individual cables are not caught between the actuator and the
contact element.

4
Operating instructions
Control panel BDF100
EN
After fitting, the cover screws must be tightened with a tightening torque
of 0.7 … 0.8 Nm.
When closing the enclosure cover, ensure that the emergency
stop module is tted ush with the bottom section and that the
cover screws are screwed in as far as they will go.
The emergency stop safety function must be checked by
an appointed safety technician / safety representative once
successfully installed.
3.4 Inscription plates
The marking on the inscription plates (included in delivery) is carried out
by colour change by laser. The effects of heat may change the colour of
the surface.
It must be ensured that the top is inscribed.
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
The connection to the operating panel is realised through an M12
connector. The M12 connector plug is A-coded. The operating panel
must be wired in accordance with the pin configuration of the connector
plug.
4.2 Pin configuration
The number in brackets indicates the PIN number of the connector.
Control of the integrated or additional indicator lamp is through PIN 3
and PIN 8.
BDF100-NH-…
1 NO contact / 2 NC contacts, contact variant emergency stop
5
8
4
3
2
1
7
6
13
21
14(1)
(2)
(6)
(5)
(7)
(4)
22
X1(8) (3)X2
12
11
BDF100-20-…
Contact variant -20, 2 NO contacts
0
1
2
13 23
14 24
13 14(2)
(1)
(4)
(5)
23(6) (7)24
X1(8) (3)X2
5
8
4
3
2
1
7
6
BDF100-11-…
Contact variant -11, 1 NO contact / 1 NC contact
0
1
2
13
14
11
12
5
8
4
3
2
1
7
6
13(6)
(1)
X1(8)
14 (7)
(5)
11(2) (4)12
(3)X2
Information for selecting the suitable connectors and
connector plugs can be found in the Schmersal catalogues or
in the online catalogue on the Internet: www.schmersal.net.
5. Set-up and maintenance
5.1 Functional testing
The function of the component must be tested. The following conditions
must be previously checked and met:
1. The installation is executed according to the instructions
2. The connection is executed correctly
3. The cable is correctly executed and connected.
5.2 Maintenance
In case of correct installation in accordance with the instructions
described above, the component requires little maintenance. For use in
extreme conditions, we recommend routine maintenance including the
following steps:
1. Check the correct fixing of the control panel
2. Remove particles of dust and soiling
3. Check cable entry and connections
Damaged or defective components must be replaced.
6. Disassembly and disposal
6.1 Disassembly
The product must be disassembled in a de-energised condition only.
6.2 Disposal
The product must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

5
EN
BDF100-D-EN
BDF100
Operating instructions
Control panel
7. EU Declaration of conformity
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
Place and date of issue: Wuppertal, March 12, 2018
Authorised signature
Philip Schmersal
Managing Director
EU Declaration of conformity
Original K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Name of the component: BDF100
Type: See ordering code
Description of the component: Control panel
Relevant Directives: Machinery Directive 1)
RoHS-Directive
2006/42/EG
2011/65/EU
Afxing of the CE conformity mark: 1) for safety components, whose type plate is labelled
"Safety component"
Applied standards: DIN EN 60947-5-1:2010,
DIN EN 60947-5-5:2015,
DIN EN ISO 13850:2008
Person authorised for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal

K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com