schmersal BDF200AS User manual

EN Operating instructions. . . . . . . . . . . . .pages 1 to 6
Original
BDF200AS
Operating instructions
Control panel with emergency stop
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional
information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed
to execute safety-related functions as part of an entire plant or machine.
It is the responsibility of the manufacturer of a machine or plant to
ensure the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Purpose ..............................................2
2.4 Technical data .........................................2
2.5 Safety classication emergency stop........................3
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................3
3.3 Mounting of the control panel..............................3
3.4 Inscription plates .......................................3
3.5 Mounting of the pushbutton and illuminated pushbutton caps for
option -2875...........................................3
4 Electrical connection
4.1 General information for electrical connection..................4
5 Functions and conguration
5.1 Positions of the actuating elements .........................4
5.2 Emergency stop function .................................4
5.3 Conguration of the safety monitor .........................4
5.4 Function of the command and signalling devices ..............4
5.5 Programming the slave address ...........................5
5.6 Status signal "safety release" .............................5
6 Set-up and maintenance
6.1 Functional testing.......................................5
6.2 Maintenance ..........................................5
7 Disassembly and disposal
7.1 Disassembly...........................................5
7.2 Disposal ..............................................5
8 EU Declaration of conformity
x.000 / 11.2017 / v.A. - 101214289-EN / D / 2018-10-25 / AE-Nr.10081

2
Operating instructions
Control panel with emergency stop BDF200AS
EN
1.6 Warning about misuse
In case of improper use or manipulation of the safety
switchgear, personal hazards or damages to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 13850 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
BDF200
➀
-AS
➁
-
➂
-
➃
-
➄
-
➅
-
➆
No. Option Description
➀
ST1 Connector plug M12, bottom
ST2 Connector plug M12, top (not for option G24)
➁
Pos. 1 Command device
NH Emergency stop without protective collar
NHK Emergency stop with protective collar
➂
Pos. 2 Command and signalling device:
WS 2 / 3.. Maintained selector switch, 2 or 3 positions
WT. 2 / 3.. Maintained spring-return rotary selector switch,
2 or 3 positions
SWS / SWT 20 Key-operated selector switch 2 positions
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➃
Pos. 3 Command and signalling device:
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➄
Pos. 4 Command and signalling device:
LT.. Illuminated pushbutton
LM.. Illuminated signal
DT.. Pushbutton
➅
without indicator lamp
G24 Indicator lamp G24, top
➆
2875 Pushbutton caps for pushbuttons and
illuminated pushbuttons
included in the kit
The unused positions 2 - 4 are labelled "B" and are sealed
with a blanking plug in factory. The operating elements can
only be retrotted at the factory.
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore
the compliance with the Machinery Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
The modular BDF200AS control panel is installed on the safety guard of
a machine or plant. It enables the operator to activate for instance the
emergency stop, start/stop and reset functions.
The emergency stop command device is used on machinery and plants
as a safe command device to generate a safe signal initiating the
shutdown of a hazardous movement when actuated.
The emergency stop command device must only be used in
combination with the AS-i ASM safety monitor.
The integrated AS-i safety module is used to detect safety-relevant
switching conditions of mechanical contacts.
An AS-Interface Safety at Work component functions on the basis of
an individual code generator (8 x 4 bit). This safety code is cyclically
transmitted over the AS-i network and monitored by the ASM safety
monitor.
The user must evaluate and design the safety chain in
accordance with the relevant standards and the required
safety level.
Maintenance: Please observe that the safety function must
be triggered at least once a year to test the system!
2.4 Technical data
Standards: IEC 60947-5-1, IEC 60947-5-5, ISO 13850,
ISO 13849-1, IEC 61508, DIN EN 62026-2
Enclosure: glass-fibre reinforced thermoplastic,
self-extinguishing
Mechanical life: command devices: 1 million operations;
emergency stop: 100,000 operations
Response time: < 100 ms
Connection: Connector plug M12, 4-pole,
Lamp socket: BA5S, only LED, max. length 17 mm
LED change: from front
Electrical data - AS-Interface:
AS-i supply voltage: 18,0 … 31,6 VDC through AS-Interface, reverse
polarity-proof (stabilised PELV units)
AS-I power consumption: ≤ 150 mA
AS-i Device insulation: internal short-circuit proof
AS-i specification Safety-Slave:
Version: V 3.0
Profile: S--7.B.F.F
IO-Code: 0x7
ID-Code: 0xB
ID-Code 1: 0xF
ID-Code 2: 0xF
AS-interface inputs:
Channel 1: DI 0 / DI 1 = dynamic code transmission
Channel 2: DI 2 / DI 3 = dynamic code transmission
AS-interface outputs:
DO 0 indicator lamp G24 red
DO 1 indicator lamp G24 green
DO 2 ... DO 3 not used
AS-Interface parameter port: P0 … P3: not used
AS-i specification A/B-Slave:
Version: V 3.0
Profile: S-7.A.7.E
IO-Code: 0x7
ID-Code: 0xA
ID-Code 1: 0x7
ID-Code 2: 0xE
AS-interface inputs:
DI 0 button Pos. 4
DI 1 button Pos. 3
DI 2 button / switch Pos. 2
DI 3 button / switch Pos. 2
AS-interface outputs:
DO 0 light element Pos. 4
DO 1 light element Pos. 3
DO 2 light element Pos. 2
DO 3 not used
AS-Interface parameter port: P0 … P3: not used
Input module address: 0,
preset to address 0,
can be changed through AS-interface bus master
or hand-held programming device

3
BDF200AS
Operating instructions
Control panel with emergency stop
EN
Ambient conditions:
Ambient temperature: −25 °C … +65 °C
Storage and transport temperature: –25 °C … + +85 ºC
Climatic resistance: to DIN EN 60068 Part 2 - 30
Protection class: IP65
Protection class: II x
Resistance to vibration: 10 ... 150 Hz (0.35 mm / 5 g)
Resistance to shock: 15 g / 11 ms
Overvoltage category: III
Degree of pollution: 3
Rated impulse withstand voltage Uimp:800 V
Rated insulation voltage Ui:32 VDC
Only for use in Pollution Degree 2 Environment.
For use in NFPA 79 Applications only.
Adapters providing field wiring means are available
from the manufacturer.
Refer to manufacturer’s information.
2.5 Safety classification emergency stop
Standards: ISO 13849-1, IEC 61508
PL: up to e
Control category: up to 4
PFH: ≤ 1,4 x 10-8 / h up to max. 5.000 switching cycles/year
SIL: up to 3
Service life: 20 years
3. Mounting
3.1 General mounting instructions
For the correct fixing of the BDF200AS control panel, the device is
provided with two mounting holes for M5 screws which are provided.
Any mounting position.
The relevant requirements of the standard ISO 12100 must
be observed.
3.2 Dimensions
All measurements in mm.
8
5.5
209
27
50
M12
40
22013.5
39 30
3.3 Mounting of the control panel
Remove the cover of the enclosure a and b (screws: Torx 10).
When opening the enclosure cover, please avoid damage
to the connecting cables.
Caution!
Do not touch electrostatically loaded elements.
Do not touch the printed circuit board.
Use 2 x M5 cylindral screws ISO 4762 (DIN 912) for the assembly.
When closing the enclosure cover, please observe that the
individual cables are not caught between the command
device and the contact element.
After fitting, the cover screws must be tightened with a tightening torque
of 0.7 … 0.8 Nm.
ab
When closing the enclosure cover, ensure that the
emergency stop module is ush with the bottom section and
that the cover screws are screwed in as far as they will go.
The emergency stop safety function must be checked by
an appointed safety technician / safety representative once
successfully installed.
3.4 Inscription plates
The marking on the inscription plates (included in delivery) is carried out
by colour change by laser. The effects of heat may change the colour of
the surface.
It must be ensured that the top is inscribed.
3.5 Mounting of the pushbutton and illuminated pushbutton caps
for option -2875
The caps for the pushbuttons and illuminated pushbuttons
are only suitable for a one-time mounting. Disassembly of the
caps could cause damages to the component.
The caps must be mounted immediately after unpacking the
control panel, in order to avoid soiling of the inner pushbutton
compartment by gross dirt particles / dust.
The caps for the pushbuttons and illuminated pushbuttons are mounted
in the following manner:
1. Take the pushbutton or illuminated pushbutton cap as well as the
rubber disk out of the kit
2. Take the control panel out of the protective packaging
3. Place the rubber disk on the pushbutton surface
4. Install the pushbutton or illuminated pushbutton cap onto that
5. Fix the cap
The cap "clicks" when it is engaged
6. Check the smooth actuation of the pushbutton
7. Repeat this procedure for all other pushbuttons

4
Operating instructions
Control panel with emergency stop BDF200AS
EN
After the pushbutton or illuminated pushbutton cap is mounted,
the proper tting and the smooth actuation of the pushbutton
must be checked. The button must return autonomously from
the actuated to the non-actuated state and the cap must be at
the same height as the component edging.
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
The AS-i Safety Slave with emergency stop function and the AS-i A/B
Slave with the functions of the command and signalling devices are
supplied by the AS-Interface cable.
The connection to the AS-Interface system is realised through an
M12 connector. The connector is A- coded, the wiring configuration is
determined as follows (to DIN EN 62026-2).
spare
3
2
1
4
AS-Interface - (blue)
AS-Interface + (brown) spare
5. Functions and configuration
5.1 Positions of the actuating elements
Pos. 1
Pos. 2
Pos. 3
Pos. 4
5.2 Emergency stop function
Position 1: AS-i Safety-Slave
Emergency stop pushbutton and G24 indicator lamp:
NH, NHK, G24
• Emergency stop DI 0 … DI 3, dynamic code transmission
• Indicator lamp DO 0 RED
• Indicator lamp DO 1 GREEN
5.3 Configuration of the safety monitor
The emergency stop function of the BDF200AS can be configured
in the ASIMON configuration software with the following monitoring
devices. (also refer to the ASIMON manual)
Double channel forced
• Optionally with startup test
• Optional with local acknowledge
The conguration of the safety monitor must be tested and
conrmed by a qualied and authorised safety expert/safety
engineer.
5.4 Function of the command and signalling devices
Position 2: AS-i A/B-Slave
Maintained selector switch / spring-return selector switch,
2 positions:
WS20, WT20, SWS20, SWT20
1
0
• Position 0 ---
• Position 1 DI 2 and DI 3
Maintained selector switch / spring-return selector switch,
3 positions:
WS30, WT30, WTS30
• Position 1 DI 3
0
1
2
• Position 0 ---
• Position 2 DI 2
WTS30: position 1 = latching; position 2 = pushbutton function
Illuminated pushbuttons, pushbuttons and indicator lights:
LT.., DT.., LM..
• Pushbutton function DI 2 and DI 3
• Indicator lights DO 2
Position 3: AS-i A/B-Slave
Illuminated pushbuttons, pushbuttons and indicator lights:
LT.., DT.., LM..
• Pushbutton function DI 1
• Indicator lights DO 1
Position 4: AS-i A/B-Slave
Illuminated pushbuttons, pushbuttons and indicator lights:
LT.., DT.., LM..
• Pushbutton function DI 0
• Indicator lights DO 0

5
BDF200AS
Operating instructions
Control panel with emergency stop
EN
5.5 Programming the slave address
The slave addresses for both integrated
AS-i slaves are programmed through the M12 connector.
To that effectn the lower enclosure cover must be opened. By means
of the there-located DIP switches, both AS-i slaves can be individually
separated from or connected to the AS-i connection.
• DIP-SW 1 AS-i A/B-Slave
• DIP-SW 2 AS-i Safety-Slave
For the AS-i Safety-Slave an address from 1 to 31 and for the AS-i A/B
slave an adress from 1A to 31B can be set by means of an AS-i bus
master or a hand-held programming device.
ON
12
DIP-SW 1: AS-i A/B-Slave
DIP-SW 2: AS-i Safety-Slave
Caution!
Do not touch electrostatically loaded elements.
Do not touch the printed circuit board.
5.6 Status signal "safety release"
The "safety release" status signal from a Safety at Work slave can be
cyclically queried by the control system through the AS-i master. To
thiseffect, the 4 input bits with the varying SaW code of a Safety at
Work slave are evaluated through an OR operation with 4 inputs in the
control system.
6. Set-up and maintenance
6.1 Functional testing
The safety function of the safety components must be tested. The
following conditions must be checked and met:
• Correct fixing of the fitted component
• Check the integrity of the cables and connections
• Check the command and signalling devices for damage
• For the types with extension …-2875, the proper fitting and the
smooth operation of the pushbuttons must be checked after the
installation of the pushbutton and illuminated pushbutton caps
6.2 Maintenance
The function of the emergency stop button must be tested in regular
intervals.
Maintenance: Please observe that the safety function must
be triggered at least once a year to test the system!
In case of correct installation in accordance with the instructions
described above, the component requires little maintenance. Under
extreme conditions, we recommend routine maintenance as follows:
• Check the correct fixing of the control panel
• Remove particles of dust and soiling.
• Check the integrity of the cables and connections
• For the types with extension …-2875, the smooth operation of the
pushbuttons and the illuminated pushbuttons must be checked.
Damaged or defective components must be replaced.
7. Disassembly and disposal
7.1 Disassembly
The safety switchgear must be disassembled in a de-energised
condition only.
7.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

6EN
BDF200AS-C-EN
Operating instructions
Control panel with emergency stop BDF200AS
8. EU Declaration of conformity
Place and date of issue: Wuppertal, 21. November 2016
Authorised signature
Philip Schmersal
Managing Director
EU Declaration of conformity
Original K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Name of the component: BDF200AS
Type: See ordering code
Description of the component: Control panel with emergency stop function and
integrated AS-i Safety at Work
Relevant Directives: Machinery Directive
EMC-Directive
RoHS-Directive
2006/42/EG
2014/30/EU
2011/65/EU
Applied standards: DIN EN 60947-5-1:2010,
DIN EN 60947-5-5:2015,
DIN EN ISO 13850:2016,
DIN EN ISO 13849-1:2016,
IEC 61508 parts 1-7:2010
Person authorised for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com