schmersal AZM400Z-ST-I2-1P2P-BOW User manual

INSTRUKSJONER FOR BRUK OG INSTALLASJON
Solenoid interlock AZM400Z-ST-I2-1P2P-BOW
Table of Contents
1 About this document
1.1 Function
1.2 Target group of the operating instructions: authorised qualified personnel
1.3 Explanation of the symbols used
1.4 Appropriate use
1.5 General safety instructions
1.6 Warning about misuse
1.7 Exclusion of liability
2 Product description
2.1 Ordering code
2.2 Special versions
2.3 Purpose
2.4 Technical Data
3 Mounting
3.1 General mounting instructions
3.2 Manual release
3.3 Electrical manual release - E (for -ST2)
3.4 Emergency exit -T
3.5 Assembly with mounting set
3.6 Dimensions
3.7 Actuator and accessories
4 Electrical connection
4.1 General information for electrical connection
4.2 Control options in the normal operating mode
4.3 Requirements for the connected safety-monitoring module
4.4 Wiring configuration and connector accessories
4.5 Wiring examples
5 Actuator teaching / actuator detection
6 Active principle and diagnostic functions
6.1 Mode of operation of the safety outputs
6.2 Diagnostic-LEDs
6.3 Diagnostic outputs
6.4 Diagnostic information
7 Set-up and maintenance
7.1 Functional testing
7.2 Maintenance
8 Disassembly and disposal
8.1 Disassembly
8.2 Disposal
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1 About this document
1.1 Function
This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be
kept in a legible condition and accessible.
1.2 Target group of the operating instructions: authorised qualified
personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component
into operation.
The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.
1.3 Explanation of the symbols used
FInformation, hint, note: This symbol is used for identifying useful additional information.
2Caution:Failure to comply with this warning notice could lead to failures or malfunctions.
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to execute safety-related functions as part of
an entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct
functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications
authorised by the manufacturer. Detailed information regarding the range of applications can be found in the
chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation
standards as well as all prevailing safety regulations and accident prevention rules.
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FFurther technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:
products.schmersal.com.
The information contained in this operating instructions manual is provided without liability and is subject to
technical modifications.
There are no residual risks, provided that the safety instructions as well as the instructions regarding mounting,
commissioning, operation and maintenance are observed.
1.6 Warning about misuse
2In case of inadequate or improper use or manipulations of the component, personal hazards or damage to machinery or
plant components cannot be excluded.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply
with the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the
use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the
device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive
work, arbitrary repairs, conversions and/or modifications to the device.
2 Product description
2.1 Ordering code
Produkt-typebetegnelse:
AZM400Z-(1)-(2)-(3)-(4)-(5)
(1)
ST 1 konnektorplugg M12, 8-polet
ST2 2 konnektorplugger M12, 8-polet / 5-polet
(2)
uten standard kodet
I1 individuelt kodet
I2 Individuelt kodet, multippel innlæring
(3)
1P2P 1 diagnoseutgang og 2 sikkerhetsutganger, p-type (bare for ST)
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2P2P 2 diagnoseutganger og 2 sikkerhetsutganger, p-type (bare for ST2)
(4)
uten Manuell tvangsåpning
TNødutgang
BOW Med sikringshull for montering av Bowden-kabel
(5)
uten uten elektronisk manuell åpning (bare for ST)
Emed elektronisk manuell åpning (bare for ST2)
Actuator AZM400-B1
2Versions AZM400Z-...-BOW may only be used in connection with Bowden cable release ACC-AZM400-BOW-.M-.M, which is
available as accessory. Use without the Bowden cable release fitted is not permissible. Observe the additional notes in the
operating instructions of the Bowden cable release.
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2.2 Special versions
For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that
they correspond to the standard version.
2.3 Purpose
The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring
the position and locking of movable safety guards.
FThe safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual
coding are classified as highly coded.
The first of the two safety functions is the safe shut-down of both safety outputs when unlocking or opening the
guard system and making sure that the switched-off position is maintained when the guard system is open or
unlocked (locking function). The second safety function (interlocking function) is the safe interlocking of a guard
system which was locked only once. The locking of the guard system may only be switched off when there is no
fault and a valid signal to unlock is present.
When the guard system is closed and there is a valid two-channel control signal applied by the user or through the
controller, the locking bolt of the AZM400 can be driven out. As soon as the locking bolt have reached sufficient
depth in the locking hole the guard system is considered to be safely locked.
The AZM400 solenoid interlock is a bi-stable system, which means the interlock remains in the last position if power
is lost.
2The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety
level. If multiple safety sensors are involved in the same safety function, the PFH values of the individual components must
be added.
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2The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant
standards.
2.4 Technical Data
Tillatelser - Standard
Data TÜV
cULus
FCC
IC
ANATEL
Gobale egenskaper
Standard EN ISO 13849-1
EN ISO 14119
EN IEC 60947-5-3
EN IEC 61508
Generell informasjon Individuelt kodet, multippel innlæring
Kodenivå i henhold til ISO 14119 Høy
Aktivt prinsipp Magnetfelt
RFID
Frequency band RFID 125 kHz
Transmitter output RFID, maximum -6 dB/m
Kapslingsmateriale formstøpt lett legering
Reaksjonstid for aktivatoren, maksimum 100 ms
Bruttovekt 856 g
Gobale egenskaper - Karakteristikker
Vernelås overvåket Ja
Kortslutningsdeteksjon Ja
Kortslutningsgjenkjenning Ja
Sikringshull for montering av Bowden-kabel Ja
Sikkerhetsfunksjoner Ja
Integrert indikator, status Ja
Antall diagnosesignaler 1
Antall sikkerhetskontakter 2
Klassifisering
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Standarder, forskrifter EN ISO 13849-1
EN IEC 61508
Klassifisering - sikkerhetslåsfunksjon
Performance Level, up to e
Kontrollkategori 4
PFH-verdi 1,00 x 10⁻⁹ /h
PFD-verdi 9,00 x 10⁻⁵
Safety Integrity Level (SIL), suitable for applications in 3
Mission time 20 år
Klassifisering - forriglingsfunksjon
Performance Level, up to e
Kontrollkategori 4
PFH-verdi 1,80 x 10⁻⁹ /h
PFD-verdi 1,60 x 10⁻⁴
Safety Integrity Level (SIL), suitable for applications in 3
Mission time 20 år
Mekaniske data
Forriglingsprinsipp bistabil
Mekanisk levetid, minimum 1 000 000 bevegelser
Note (Mechanical life) Av dette med lateral kraft Fquer = 100 N: 100.000 bevegelser
Allowed distance interlock to actuator, minimum 1 mm
Allowed distance interlock to actuator, maximum 7 mm
Angular misalignment between solenoid interlock and actuator,
maximum
2 °
Minste avstand enheter 30 mm
Klemmekraft iht. EN ISO 14119 10 000 N
Klemmekraft, maksimum 13 000 N
Lateral kraft ved boltretur, maksimal (mot låst dør) 300 N
Note (Lateral force at bolt return) Gjelder ikke for nødutgang, Bowden-kabel og manuell åpning
Type of the fixing screws 2x M6
Note (Type of the fixing screws) Property class min. 10.9
Tiltrekkingsmoment for skruer 8 Nm
Tightening torque of the fixing screws Bowden cable 1,2 Nm
Mechanical data - Connection technique
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Konnektor stikk Konnektor M12, 8-polet, A-kodet
Mekaniske data - mål
Lengde på sensor 46,7 mm
Bredde på sensor 77,8 mm
Høyde på sensor 156,7 mm
Omgivelsesbetingelser
Tetthetsgrad IP67
IP66
Note Protection class remains with correctly installed bowden cable
release
Ambient temperature -20 ... +55 °C
Lagrings- og transporttemparatur, minimum -40 °C
Lagrings- og transporttemparatur, maksimum +85 °C
Relativ fuktighet, maksimum 93 %
Note (Relative humidity) ikke kondenserende
ikke-ising
Resistent mot vibrasjoner iht. EN 60068-2-6 10 … 150 Hz, Amplitude 0,35 mm
sjokkresitanse 30 g / 11 ms
Protection class III
Permissible installation altitude above sea level, maximum 2 000 m
Ambient conditions - Insulation values
Isolasjonsspenning 32 VDC
Nominell impulsmotstandsspenning 0,8 kV
Overvoltage category III
Forurensningsgrad iht. VDE 0100 3
Elektriske data
Operating voltage 24 VDC -15 % / +10 %
No-load supply current I0, typical 100 mA
Operating current while bolt movement, peak 600 mA / 100 ms
Rated operating voltage 24 VDC
Nødvendig nominell kortslutningsstrøm iht EN 60947-5-1 100 A
External wire and device fuse rating 2 A gG
Tid til beredskap, maksimum 1 500 ms
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Brytefrekvens, maksimum 0,3 Hz
Åpne/Lukke syklus, minimum 3
Minimum gjennimsnittlig syklustid (ved kontinuerlig drift) 20 s
Utilisation category DC-12 24 VDC / 0,05 A
Elektriske data - kontrollinnganger
Designation, Control inputs E1 und E2 (p-schaltend), E3 (n-schaltend)
Koplingsterskler på kontrollinnganger −3 V … 5 V (Low)
15 V … 30 V (High)
Classification ZVEI CB24I, Sink C0
Classification ZVEI CB24I, Source C1
C2
C3
Current consumption at 24V, minimum 5 mA
Current consumption at 24V, maximum 10 mA
Tillatte avvik i tid, maksimum 10 s
Test pulse interval, maximum 40 ms
Test pulse duration, maximum 5 ms
Permissible residual drive current 1,5 mA
Electrical data - Safety digital outputs
Designation, Safety outputs Y1 and Y2
Sikkerhetsutgang short-circuit proof, p-type
Voltage drop Ud, maximum 2 V
Leakage current Ir, maximum 0,5 mA
Voltage, Utilisation category DC-12 24 VDC
Current, Utilisation category DC-12 0,25 A
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0,25 A
Test pulse interval, typical 1000 ms
Test pulse duration, maximum 0,5 ms
Classification ZVEI CB24I, Source C2
Classification ZVEI CB24I, Sink C1
C2
Elektriske data - diagnoseutgang
Designation, Diagnostic outputs OUT
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 2 V
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Voltage, Utilisation category DC-12 24 VDC
Current, Utilisation category DC-12 0,05 A
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0,05 A
Note Den diagnostiske utgangen er ikke sikkerhetsrelevante utganger!
Statusvisning
Merk (Lysdiode for brytertilstandsindikator) Koblingsforhold: gul lysdiode
Feil funksjonell defekt: rød lysdiode
Tilførselsspenning UB: grønn lysdiode
Pin-tildeling
PIN 1 A1 Matespenning
PIN 2 E1 Kontrollinngang 1
PIN 3 A2 GND
PIN 4 Y1 Sikkerhetsutgang 1
PIN 5 OUT DIagnostisk utgang
PIN 6 E3 Kontrollinngang 3
PIN 7 Y2 Sikkerhetsutgang 2
PIN 8 E2 Kontrollinngang 2
UL notice
For use in NFPA 79 Applications only.
Use Limited Voltage/Current power supply only.
Adapters providing field wiring means are available from the manufacturer. Refer to manufacurers information.
This device shall be powered with the use of a Listed (CYJV) cable/connector assembly rated 24Vdc, 0.6A minimum.
FCC/IC - Note
This device complies with Part 15 of the FCC Rules and contains licence-exempt transmitter/receivers that are
compliant with ISED (Innovation, Science and Economic Development) Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference signals, and
(2) This device must be able to tolerate interference signals. These also include interference signals that could
cause the device to function improperly.
This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100
mm. Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's
authority to operate the equipment.
The licence-free transmitter/receiver contained in this device satisfies the requirements of the "Radio Standards
Specification" of the Innovation, Science and Economic Development Canada (ISED) authority that apply to licence-
free radio equipment. Operation is permissible under the following two conditions:
(1) The device must not create disturbances.
(2) The device must tolerate received radio frequency interference, even if this could impair its functionality.
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100
mm.
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In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG,
the user's authorisation to use the device may become ineffective.
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20941-22-14519
Este equipamento nao tem direito àprotecao contra interferência
prejudicial e nao pode causar interferencia em sistemas
devidamente autorizados.
Para maiores informacores consultar: www.gov.br/anatel
3 Mounting
3.1 General mounting instructions
2Please observe the remarks of the standards EN ISO 12100, EN ISO 14119 and EN ISO 14120.
Any position is possible.
2The accumulation of fine-grained dirt in the bolt area must be avoided.
In such a case it is therefore not advised to have vertical mounting, where the bolt goes upwards from below.
For the correct fixing of the solenoid interlock, the device is provided with two mounting holes for M6-screws.
2The M6 screws should have at least the strength class 10.9. The tightening torque of the M6 screws is 8 Nm.
2The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures
(tamperproof screws, gluing, drilling of the screw heads).
2Use in temperatures below freezing is permitted only with dry cold. The customer must take this into account when
assembling the safety switch.
Actuating directions and switch distances
The AZM400 can be operated within the following tolerance limits:
X axis ± 4 mm
Y axis ± 4 mm
Z axis Distance between actuator and solenoid interlock 1…7 mm with
max. angle offset of 2°
FThe actuating curves show the typical detection range of the actuator depending on the actuating direction.
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