schmersal TESZ User manual

TESZ
Operating instructions
Hinge safety switch
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating inst-
ructions must be available in a legible condition and a complete version
in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards to
be complied with as well as other technical specifications for the selec-
tion, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machinery or plant.
The safety switchgear must be exclusively used in accordance with the
versions listed below or for the applications authorised by the manufac-
turer. Detailed information regarding the range of applications can be
found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instruc-
tions manual, the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is provi-
ded without liability and is subject to technical modifications.
If multiple safety components are wired in series, the Per-
formance Level to ISO 13849-1 will be reduced due to the
restricted error detection under certain circumstances. The
entire concept of the control system, in which the safety com-
ponent is integrated, must be validated to ISO 13849-2.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Destination and use .....................................2
2.4 Technical data .........................................2
2.5 Safety classication .....................................2
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................3
4 Electrical connection
4.1 General information for electrical connection..................4
4.2 Contact variants........................................4
4.3 Switch travel...........................................5
5 Set-up and maintenance
5.1 Functional testing.......................................5
5.2 Maintenance ..........................................5
6 Disassembly and disposal
6.1 Disassembly...........................................5
6.2 Disposal ..............................................5
7 Appendix
7.1 EC Declaration of conformity ..............................6
x.000 / Mai 2014 / v.A. - 101029361-EN / K / 2014-05-23 / AE-Nr. 3489
EN Operating instructions. . . . . . . . . . . . .pages 1 to 6
Translation of the original operating instructions

2
Operating instructions
Hinge safety switch TESZ
EN
1.6 Warning about misuse
In case of inadequate or improper use or manipulations of the
safety switchgear, personal hazards or damage to machinery
or plant components cannot be excluded. The relevant requi-
rements of the standard ISO 14119 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages resul-
ting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary re-
pairs, conversions and modifications to the device are strictly forbidden;
the manufacturer shall accept no liability for damages resulting from
such invasive work, arbitrary repairs, conversions and/or modifications
to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
TESZ
➀ ➁ ➂ ➃
/
➄
/
➅
/
➆
No. Option Description
➀
Aluminium hinge
X Stainless steel hinge
➁
R Mechanical restart interlock
➂
10 1 NC contacts
102 1 NC contact / 1 NO contact
110 2 NC contacts
1102 2 NC contact / 1 NO contact
1110 3 NC contacts
➃
Screw connection
ST1 Connector bottom (M12, 8 pole)
ST2 Connector top (M12, 8 pole)
➄
with additional hinge
S without additional hinge
➅
30 Fixing holes for 30 mm profile systems
35 Fixing holes for 35 mm profile systems
Fixing holes for 40 mm profile systems
45 Fixing holes for 45 mm profile systems
➆
Switching angle NC contact at 4 degrees
5° Switching angle NC contact at 5 degrees
8° Switching angle NC contact at 8 degrees
Not all component variants, which are possible according to this order
code, are available.
The types TESZR..., version with ...ST1... , ...ST2... as well
as …5° and …8°, mentioned below 2.1, are not included in
the prototype test of the IFA.
The mechanical reset of the TESZR... must not be used as
single start command for a hazardous movement.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Destination and use
The TESZ hinge safety switch has been designed to prevent, in con-
junction with the control part of a machine, movable safety guards from
being opened before hazardous conditions have been eliminated. They
are also suitable for fitting on profile sections and existing equipment.
Hinge safety switches can only be used for applications, in
which the hazardous condition is terminated without delay
(e.g. run-on movements) when the safety guard is opened.
The user must evaluate and design the safety chain in accordance with
the relevant standards and depending on the required safety level.
2.4 Technical data
Standards: IEC 60947-5-3; ISO 13849-1; ISO 14119; BG-GS-ET-14
Enclosure: glass-fibre reinforced thermoplastic,
self-extinguishing
Hinge: TESZ, aluminium /
TESZX stainless steel
Contact material: Silver
Protection class: IP65
Contact type: NC contact with double break Y
NO contact with double break X
Switching system: A IEC 60947-5-1 slow action,
NC contact with positive break
Connection: screw terminals or connector
Cable type: solid wire
Cable section: min. 0.5 mm², max. 0.75 mm²,
except TESZ..1102 and TESZ..1110
Cable type: solid and stranded wire
Cable section: min. 0.5 mm², max. 1.5 mm²
with conductor ferrules,
- TESZ..1102 and TESZ..1110: max. 1 mm² with conductor ferrules
Cable entry: 2 x M20
Positive break angle: 10°
Actuating speed: max. 135°/0.2 s
Actuating frequency: max. 120 operations/h
Mechanical life: > 1 million operations
TESZR..: 100,000 operations
Ambient temperature: −25 °C … +65 °C
Utilisation category: AC-15, DC-13
Ie/Ue:
- Cable design: 2 A / 230 VAC
1 A / 24 VDC
- Plug design: 2 A / 24 VAC
1 A / 24 VDC
Ui:250 V,
- with connector: 36 V
Uimp:2.5 kV,
- with connector: 0.8 kV
Ithe: 2.5 A
Uemax.: 230 VAC, 24 VDC,
- with connector: 24 VAC
Max. fuse rating: 2 A gG D-fuse to EN 60269-1
Switching of low voltages: 1 mA / 5 VDC
UL: Listed 15 HA - Industrial Control Equipment - Enclosure Type I -
"Use Copper Wire Only" - "Use 60 / 75° Wire Only" -
Tightening Torque 0.8 Nm. The hub shall be connected
to the conduit before it is connected to the enclosure.
Only use as an end-of-line enclosure.
2.5 Safety classification
Standards: ISO 13849-1
B10d (NC contact): 2.000.000
B10d (NO contact) at 10% ohmic contact load: 1,000,000
Service life: 20 years
MT
TF
Bdxx
hs/h3600
d
10d op op
op
n
0,1 x nop tcycle
(Specifications can vary depending on the application-specific parame-
ters hop, dop and tcycle as well as the load.)

3
TESZ
Operating instructions
Hinge safety switch
EN
3. Mounting
3.1 General mounting instructions
Four mounting holes are provided for fixing the switch. When used in
applications with function for the protection of man, the components
must be fitted so that disassembly is prevented (e.g. drill out the hexa-
gonal recess of the fixing screws, blocking the hexagonal recess using
a plastic cone diameter 5.1 mm).
The hinge safety switch is double insulated. The use of an earth wire
is not authorised. The hinge safety switch must not be used as an end
stop. Any mounting position. The mounting position however is chosen
so that the components are preferably fitted in the upper part of the sa-
fety guard to avoid the ingress of dirt and soiling as well as damage to
the components. In case of painting activities, the components must be
covered. The supplied fixing material must be used. We recommend
that the fixing screws are painted after the component is fitted.
Please observe the remarks of the standards ISO 12100,
EN 953 and ISO 14119. Also observe the safety distances to
the standards ISO 13857 and EN 349.
3.2 Dimensions
All measurements in mm.
TESZ.../ 30
75
135°
42
36
19
1
5
71
5
15
¤12x90°
¤ 6,3
62
92
71
132
112
34
34
TESZ.../ 35
132
112
39
5
15
¤12x90°
¤ 6,3
62
92
71
39
135°
75
42
36
19
1
5
71
TESZ...
92
62
62
44
92
44
71
5
15
¤12x90°
¤ 6,3
135°
75
42
36
19
1
5
71
TESZX...
92
62
62
44
92
44
71
5
15
¤12x90°
¤ 6,3
135°
75
42
36
19
1
5
71
TESZ... / 45
135°
132
112
49
5
15
¤12x90°
¤ 6,3
62
92
71
49
75
42
36
19
1
5
71
TESZR...: a) Reset-button
92
62
62
44
a)
92
44
71
5
15
¤12x90°
¤ 6,3
135°
75
42
36
19
1
5
71

4
Operating instructions
Hinge safety switch TESZ
EN
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition. For the
cable entry, only suitable cable glands and for the connector
suitable plugs with an appropriate degree of protection must
be used.
1. Remove the switching block prior to the wiring (Fig. 1).
2. If necessary, break out one or both removable openings using a
suitable tool. Fit the plastic cable glands M20 x 1.5 with gaskets.
3. Pull the cable through the gland. Connect the wires and cables.
The contact labelling can be found on the contact elements.
4. Put the switching block back into the enclosure (Fig. 2). The cable
must be laid so that no mechanical stress is exerted on the switch in-
serts. Tighten the wires and cables, check cable fixation and arrange
the inner cables and wires.
5. After wiring, the wiring compartment must be cleaned (i.e. remove
excess cables etc.).
6. The fixing screws for the wiring compartment cover must be tighte-
ned uniformly with 0.8 Nm tightening torque.
After the switch has been fitted, the switching function and the opening
angle of the safety guard must be checked. The aperture angle of the
NC contacts set in factory is approx. 3.5 ...4° (for version ...5° approx. 4
… 6°; for version ...8° approx. 6 … 8.5°). Please observe that during the
wiring process, the individual switch inserts nor the complete contact
blocks are mixed up, otherwise the preset switching angle is no longer
guaranteed.
Fig. 1
2
12
3
34
1
12
Z10.1
MM/JJJJ
250VAC/2A
A
24VDC/1A
J
C US
C300
Safety Component
1 2
Fig. 2
4.2 Contact variants
Contacts are shown with safety guard closed.
TESZ..10.. TESZ..102.. TESZ..110..
31 32
A
11
23
12
24
A
11
21
12
22
A
A
TESZ..1102.. TESZ..1110..
11
31
23
12
32
24
A
A
11
21
31
12
22
32
A
A
A
TESZ..1102ST..
3214
5678
A
11
31
23
12
32
24
A
5
8
4
3
2
1
7
6
Accessories
Connecting cable with
M12 coupling, 8 pole
Cable length
5 m
5
8
4
3
21
7
6
1 WH
straight 101183472
2 BN
3 GN
4 YE
5 GY
6 PK
7 BU
8 RD

5
TESZ
Operating instructions
Hinge safety switch
EN
4.3 Switch travel
Angle specifications show the positive break angle,
taking tolerances and wear into account.
TESZ Standard
1 NC contact 1 NO contact / 1 NC contact
0135°
4°
31-32
10° 0135°
4° 10°
11-12
23-24
13°
2 NC contacts 1 NO contacts / 2 NC contacts
0135°
4° 10°
11-12
21-22
0135°
4° 10°
11-12
23-24
31-32
13°
3 NC contacts
0135°
4°
11-12
31-32
21-22
10°
TESZ / 5°
1 NC contact 1 NO contact / 1 NC contact
31-32
11-12
23-24
0135°
5° 11°
14°
2 NC contacts 1 NO contact / 2 NC contacts
0135°
5° 11°
11-12
21-22
0135°
5° 11°
11-12
23-24
31-32
14°
3 NC contacts
0135°
5°
11-12
31-32
21-22
11°
TESZ…/ 8°
1 NC contact 1 NO contact / 1 NC contact
0135°8°
31-32
14° 0135°
8° 14°
11-12
23-24
17°
2 NC contacts 1 NO contact / 2 NC contacts
0135°8°14°
11-12
21-22
0135°8°14°
11-12
23-24
31-32
17°
3 NC contacts
0135°8°
11-12
31-32
21-22
14°
Key
A Positive break NC contact
T Positive break travel / -angle
5. Set-up and maintenance
5.1 Functional testing
The safety function of the safety components must be tested. The
following conditions must be previously checked and met:
1. Correct fixing of the component
2. Check the integrity of the cable entry and connections
3. Check the switch enclosure for damage
5.2 Maintenance
A regular visual inspection and functional test, including the following
steps, is recommended:
1. Check fitting of the hinge safety switch
2. Remove particles of dust and soiling
3. Check cable entry and connections
4. Examination of the switching angle
Damaged or defective components must be replaced.
6. Disassembly and disposal
6.1 Disassembly
The safety switchgear must be disassembled in a de-energised condi-
tion only.
6.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

6
Operating instructions
Hinge safety switch TESZ
EN
TESZ-D-EN
7. Appendix
The currently valid declaration of conformity can be down-
loaded from the internet at www.schmersal.net.
7.1 EC Declaration of conformity
Name of the safety component: TESZ
Type: Refer to 2.1 Ordering code
Description of the safety component: Hinge safety switch
Relevant EC-Directives: 2006/42/EC - EC-Machinery Directive
Person authorized for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com
Place and date of issue: Wettenberg, May 19, 2014
Authorised signature
Philip Schmersal
Managing Director
EC Declaration of conformity
Translation
of the original Declaration of Conformity
K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described safety components both in its basic design and construc-
tion conform to the applicable European Directives.