SCHUNK ROTA TP User instructions

Pneumatic Power Chuck
ROTA TP / ROTA TP-LH
Assembly and operating manual
Translation of the original manual

Imprint
2 07.00 | ROTA TP / ROTA TP-LH | Pneumatic Power Chuck | en | 0889071
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK SE & Co. KG.
All rights reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0889071
Version: 07.00|12/02/2024|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[e-mail]
Please read the operating manual in full and keep it close to the product.

Table of contents
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Table of Contents
1 General ............................................................................................. 5
1.1 About this manual............................................................................... 5
1.1.1 Illustration of warnings ............................................................... 5
1.1.2 Applicable documents ................................................................. 5
1.2 Warranty ........................................................................................... 6
1.3 Sizes................................................................................................. 6
1.4 Scope of delivery................................................................................. 6
2 Basic safety notes................................................................................. 7
2.1 Appropriate use .................................................................................. 7
2.2 Inappropriate use ............................................................................... 7
2.3 Structural changes............................................................................... 8
2.4 Spare parts ........................................................................................ 8
2.5 Ambient conditions and operating conditions ........................................... 8
2.6 Material limitations ............................................................................. 8
2.7 Chuck Jaws ........................................................................................ 9
2.8 Personnel qualifications ....................................................................... 9
2.9 Personal protective equipment .............................................................. 10
2.10 Transport........................................................................................... 10
2.11 Protection during handling and assembly ................................................ 10
2.12 Protection during commissioning and operation ........................................ 10
2.13 Notes on safe operation........................................................................ 10
2.14 Disposal ............................................................................................ 13
2.15 Fundamental dangers .......................................................................... 13
2.16 Protection against dangerous movements ................................................ 13
2.17 Notes on particular risks ....................................................................... 14
3 Technical data ..................................................................................... 17
3.1 Chuck data ........................................................................................ 17
3.2 Clamping force / speed diagrams ............................................................ 17
3.3 Calculations for clamping force and speed ................................................ 21
3.3.1 Calculation of the required clamping force in case of a given rpm......... 21
3.3.2 Calculation example: required initial clamping force for a given speed .. 23
3.3.3 Calculation of the permissible speed in case of a given initial clamping
force ....................................................................................... 24
3.4 Grades of Accuracy .............................................................................. 25
3.5 Permissible imbalance ......................................................................... 25
4 Function ............................................................................................ 26
4.1 Principle of Operation .......................................................................... 26

Table of contents
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4.2 Air transmission system ........................................................................ 26
4.3 Pilot controlled check valve ................................................................... 27
4.4 Clamping or jaw actuation .................................................................... 28
4.5 Power Chuck with extended and standard jaw stroke (LH)............................ 29
5 Mounting ........................................................................................... 30
5.1 Torques per screw ............................................................................... 30
5.2 Installing and connecting ..................................................................... 30
5.3 Checking the chuck mount .................................................................... 31
5.4 Mounting .......................................................................................... 31
5.5 Distributor ring ................................................................................... 34
5.5.1 Distributor ring: normal fastening.................................................. 34
5.5.2 Stationary mounting of the distributor ring ..................................... 37
5.5.3 Mounting with bracket ................................................................ 38
5.5.4 Mounting with 2-part clamping ring (D.R.M.B.) ................................ 39
6 Commissioning and maintenance ............................................................. 42
6.1 Initial operation ................................................................................. 42
6.2 Maintenance...................................................................................... 42
6.3 Leak test ........................................................................................... 45
6.4 Maintenance and lubrication plan .......................................................... 45
6.5 Hardened Reversible Jaws and Soft Top Jaws ............................................. 46
6.6 Disassembly ....................................................................................... 46
6.7 Assembly........................................................................................... 48
7 Transport ........................................................................................... 49
8 Storage.............................................................................................. 50
9 Parts list ............................................................................................ 51
10 Assembly drawings ............................................................................... 53

General
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1 General
1.1 About this manual
This manual contains important information for the safe, correct
use of the product.
It is an integral part of the product and must be kept accessible
for personnel at all times.
Personnel must have read and understood this manual before
beginning any work. The observance of all safety notes in this
manual is a prerequisite to ensure safe work processes.
The illustrations are intended to provide a basic understanding
and may deviate from the actual version.
Besides this manual, other documents which apply are those
listed under }1.1.2 [/5]
1.1.1 Illustration of warnings
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Denotes a hazard with a high degree of risk that, if not avoided,
will result in death or serious injury.
WARNING
Denotes a hazard with a medium degree of risk that, if not
avoided, could result in death or serious injury.
CAUTION
Denotes a hazard with a low degree of risk that, if not avoided,
could result in a minor or moderate injury.
CAUTION
Information about avoiding material damage.
1.1.2 Applicable documents
lGeneral Terms and Conditions *
lCalculation of the jaw centrifugal forces and jaw guidance
load, in the "Technology" chapter of the lathe chuck catalog *
and the "Calculating the clamping force and RPM" chapter
lBrief operating instructions if available
lApproval drawings
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.

General
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1.2 Warranty
The warranty for standard products is 24 months from the date of
delivery from the factory, or 50,000 cycles* for manually
operated clamping devices and 500,000 cycles* for power
operated clamping devices. For special clamping devices, it is 12
months from the date of delivery from the factory, assuming
appropriate use in accordance with the following conditions:
lObserve the applicable documents, }1.1.2 [/5]
lObservance of the ambient conditions and operating
conditions, }2.5 [/8]
lObservance of the specified maintenance and lubrication
intervals }6.4 [/45]
Parts touching the workpiece and wearing parts are not part of
the warranty.
* One cycle comprises one complete clamping procedure
("opening" and "closing")
1.3 Sizes
This operating manual applies to the following sizes:
lROTA TP 125-26
lROTA TP 160-38
lROTA TP 200-52
lROTA TP 250-68
lROTA TP 315-90
lROTA TP 315-105
lROTA TP 350-115 / 350-115 LH
1.4 Scope of delivery
1 Power lathe chuck
6 T-nuts
2 Elbow connectors
2 Straight connectors
1 Spacer ring
1 Headless screw for fastening the distributor ring
1 Angle for eye bolt
1 Eye bolt
6 Nuts for assembling the chuck
6 Studs for assembling the chuck
1 Assembly and operating manual

Basic safety notes
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2 Basic safety notes
Improper handling, assembly and maintenance of this product
may result in risk to persons and equipment if this operating
manual is not observed.
2.1 Appropriate use
lThe product is used for clamping metal and plastic workpieces
on machine tools.
lThe product may only be used within the scope of its technical
data.
lThe product is intended for industrial and commercial use.
lAppropriate use of the product includes compliance with all
instructions in this manual.
lThe maximum speed and the necessary clamping force must
be determined by the operator for each clamping task in
accordance with the valid standards or technical
specifications of the manufacturer.
(See also "Calculation for clamping force and speed of
rotation" in the chapter "Technical data").
lUse suitable top jaws with a suitable interface.
lThe interference circuit diameter of the workpiece must be
smaller or at most equal to the outer diameter of the
clamping device.
lThe workpiece must not experience plastic deformation under
clamping force (clamping pressures are permissible).
2.2 Inappropriate use
The product is not being used appropriately if:
lthe product is used as a press, a punch, a toolholder, a load-
handling device or as lifting equipment.
lthe specified technical data for use of the product are
exceeded.
lworkpieces are not properly clamped, paying particular
attention to the specified clamping forces.
lthe top jaws are not mounted properly.
lthe product is not being operated properly.
lthe product is operated in the stroke end positions.
lthe guideways are overloaded due to the chuck jaws being
too high or the clamping point being selected too high.
lthe product has been insufficiently maintained.
lthe product is brought into contact with aggressive media,
especially acids.
lthe product is used in abrasive blasting processes, especially
sandblasting.

Basic safety notes
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2.3 Structural changes
Implementation of structural changes
Modifications, changes or reworking, e.g. additional threads,
holes, or safety devices, can damage the product or impair its
functionality or safety.
lStructural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
l
Only use original spare parts and spares authorized by SCHUNK.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the
product unsafe, leading to the risk of serious injuries,
considerable material damage and/or a significant reduction in
the service life of the product.
lMake sure that the product is only used within its defined
application parameters.
lEnsure that the product is of a sufficient size for the
application.
lEnsure that maintenance and lubricating intervals are
observed.
lOnly use cooling emulsions with anti-corrosive additives
when machining.
Depending on the operating conditions, the function and
clamping force must be checked after a certain period of
operation.
With the smallest possible actuation pressure on the clamping
cylinder, the base jaws should move evenly. This method is not a
substitute for measuring the clamping force.
If the clamping force has dropped too much or if the base jaws
and/or the release mechanism no longer move properly, the
clamping device must be disassembled, cleaned, and relubricated.
2.6 Material limitations
The product is made of steel alloys, elastomers, aluminum alloys
and brass. In addition, Linomax plus grease, Branotect anti-rust
oil and Renolit HLT2 are incorporated into the product as auxiliary
and operating materials. The safety data sheet for LINOMAX plus
can be found at www.schunk.com.

Basic safety notes
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2.7 Chuck Jaws
Requirements of the chuck jaws
Rotational or if applicable, accumulated energy, can make the
product unsafe and risk the danger of serious injuries and
considerable material damage.
lChange chuck jaws at a standstill and without a clamped
workpiece.
lDo not use welded jaws.
lDesign the chuck jaws to be as light and as low as possible.
The clamping point must be as close as possible to the chuck
face (clamping points at a greater distance lead to greater
surface pressure in the jaw guidance and can significantly
reduce the clamping force).
lIf the clamping point is at a greater distance from the
housing, the operating pressure must be reduced.
lAfter a collision, the clamping device and the chuck jaws must
be subjected to a crack detection test before being used
again. Replace damaged parts with original SCHUNK spare
parts.
lThe chuck jaw mounting screws and if present, the T-nuts,
must be replaced if there are signs of wear or damage. Only
use screws of quality grade 12.9 in compliance with the
specified tightening torques. For clamping devices with fine
serration, the jaw mounting screws must be screwed into the
holes closest to the clamping point.
2.8 Personnel qualifications
Inadequate qualification of personnel
Any work on the product by inadequately qualified personnel can
lead to serious injuries and considerable material damage.
lAll work must be performed by appropriately qualified
personnel.
lPersonnel must have read and understood the complete
manual before beginning any work on the product.
lObserve country-specific accident prevention regulations and
the general safety notes.
The following personnel qualifications are required for the
various activities on the product:
Qualified electrician Qualified electricians have the professional training, knowledge,
and experience to work on electrical systems, to recognize and
avoid potential dangers, and know the relevant standards and
regulations.
Specialist personnel Specialist personnel have the specialized training, knowledge,
and experience to perform the tasks entrusted to them, to
recognize and avoid potential dangers, and know the relevant
standards and regulations.

Basic safety notes
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Instructed person Instructed persons have been instructed by the operator
regarding the tasks entrusted to them and the potential dangers
of inappropriate behavior.
Manufacturer's service
personnel
The manufacturer's service personnel have the specialized
training, knowledge, and experience to perform the work
entrusted to them and to recognize and avoid potential dangers.
2.9 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff in the event
of a danger that may interfere with their health or safety at work.
2.10 Transport
Handling during transport
Incorrect handling during transport can make the product unsafe
and risks the danger of serious injuries and considerable material
damage.
lDuring transport and handling, secure the product to prevent
it from falling.
lUse the transport thread on the clamping device.
2.11 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly can make the product unsafe
and can risk the danger of serious injuries and considerable
material damage.
lAll work must only be performed by appropriately qualified
personnel.
lSecure the system against accidental operation during all
work.
lUse suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
2.12 Protection during commissioning and operation
Falling or violently ejected components
Falling and ejected components can lead to serious injury or
death.
lTake suitable protective measures to secure the danger zone.
2.13 Notes on safe operation
Incorrect manner of working by personnel
An incorrect manner of working can make the product unsafe
and risks serious injuries and considerable material damage.
lObserve the safety notes and assembly instructions.
lDo not expose the product to any corrosive media. Products
for special ambient conditions are excluded.

Basic safety notes
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lRectify malfunctions as soon as they occur.
lObserve the care and maintenance instructions.
lObserve the current safety, accident prevention, and
environmental protection regulations for the application field
of the product.
lDo not start the machine spindle until the clamping force has
built up on the chuck jaws and clamping has taken place in
the permissible operating range.
lUnclamping may only occur once the machine spindle has
come to a standstill.
Functionality check
After installation of the clamping device, its function must be
checked prior to commissioning.
Two important points are:
lClamping force: At max. actuation force/pressure/torque, the
clamping force specified for the clamping device must be
reached.
lStroke control: The stroke of the clamping piston must have a
margin of safety at the front and back end positions. The
machine spindle must not start up until the clamping piston
has passed through this safety margin.
With manual clamping devices, stroke control is carried out via
the indicator pin. Clamping is only correct if the indicator pin is
countersunk and clamping force is applied to the workpiece.
When determining the clamping force required to machine a
workpiece, the centrifugal force acting on the chuck jaws must
be taken into account (according to VDI 3106). If the chuck jaws
are changed, the stroke control will have to be adjusted to the
new situation.
Maintenance instructions
The clamping device's reliability and safety can only be
guaranteed if the operator complies with the manufacturer's
maintenance instructions.
l
For lubrication, we recommend our tried and tested special
grease, LINOMAX plus. Unsuitable lubricants can have a
negative impact on the functioning of the clamping device
(clamping force, coefficient of friction, wear behavior). (For
product information about LINOMAX plus, see the "Accessories"
chapter of the SCHUNK lathe chuck catalog or contact SCHUNK.)
lUse a suitable high-pressure grease gun to ensure that you
reach all the greasing areas.
lTo ensure correct distribution of the grease, move the
clamping device to its end positions several times, lubricate
again, and then check the clamping force.

Basic safety notes
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lMove the clamping device through to its end position several
times after 500 clamping strokes, at the latest. This moves the
lubricant back to the surfaces of the force transmission.
lCheck the clamping device regularly for clamping force and
jaw stroke.
Clamping force measurement
lDepending on the operating conditions, the function and
clamping force must be checked after a certain period of
operation . For this purpose, a calibrated clamping force
meter (e.g. SCHUNK IFT) must be used. The loading conditions
are shown below for the different chuck variants.
2-jaw 3-jaw 4-jaw
(compensating)
6-jaw
(compensating)
Measuring
device
SCHUNK IFT
clamping force tester
SCHUNK IFT
clamping force tester
SCHUNK IFT
clamping force tester
SCHUNK IFT
clamping force tester
Accessories - - IFT MA4 -
Measuring
points
0°/180° 0°/120°/240° 0° / 180° / 90° /
270° (IFT MA4)
0°/60°/120°/180°/
240°/300°
Please note Operating manual
SCHUNK IFT
Clamping force tester
Operating manual
SCHUNK IFT
Clamping force tester
Operating manual
SCHUNK IFT
Clamping force tester
Attention
Compensation must
be activated,
otherwise it may
lead to inconsistent
results.
Operating manual
SCHUNK IFT
Clamping force tester
Attention
Compensation must
be activated,
otherwise it may
lead to inconsistent
results.
①Measuring head ③Chuck jaw
②Clamping insert ④Bridge element (IFT MA4)
lIf the clamping force has dropped too much or if the base
jaws and piston no longer move properly, the chuck will have
to be disassembled, cleaned and relubricated.
lThe clamping force should always be measured with the
clamping device in the same condition as it is used in for the
current clamping application. If top jaws with clamping steps

Basic safety notes
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are used, measuring must be performed in the same step as
for the respective clamping task. In the event of high
operating speeds, clamping force losses must be accounted for
due to the centrifugal force acting on the chuck jaws. In this
case the value of the operating clamping force should be
measured dynamically.
lWe recommend checking the clamping force using a clamping
force tester before starting a new production run and
between maintenance intervals. "Optimum safety can only be
guaranteed through regular checks".
2.14 Disposal
Handling of disposal
Incorrect handling of disposal can make the product unsafe and
lead to risks of environmental harm.
lFollow local regulations on dispatching product components
for recycling or proper disposal.
2.15 Fundamental dangers
General
lDisconnect power sources before installation, modification or
calibration. Ensure that no residual energy remains in the
system.
lDo not reach into the open mechanism or movement area of
the product during operation.
2.16 Protection against dangerous movements
Unexpected movements
If the system still retains residual energy, serious injuries can be
caused while working on the product.
lSwitch off the energy supply, ensure that no residual energy
remains and secure against inadvertent reactivation.
lNever rely merely on the response of the monitoring function
to avert danger. Assume that the drive movement is faulty as
long is the installed monitors are not effective, since the
effect depends on the control and the current operating state
of the drive.
lTo avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted.

Basic safety notes
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2.17 Notes on particular risks
DANGER
Risk of fatal injury to operating personnel due to the workpiece
falling down or being flung out in the event of a power failure
This poses a risk of death or injury to the operating personnel
and can result in serious damage to the machine.
DANGER
Possible risk of death for the operating personnel in case of
insufficient clamping force due to ejection or falling of the
workpiece!
Due to settling behavior, the clamping force may decrease over
time.
lRe-clamping of the workpiece with manual or pneumatic
clamping devices after 4 hours.
lThe energy supply must be constantly applied to power-
operated clamping devices during operation.
lUse clamping cylinders with energy conservation.
DANGER
Possible risk of death for operating personnel if the clamping
device's top speed of rotation is exceeded and a workpiece is
released or parts fly off.
If the machine tool or the technical equipment can reach a
higher speed than the maximum speed of the clamping device,
the speed must be limited for safety purposes!
DANGER
Possible risk of death for operating personnel if a jaw breaks or
if the clamping device fails because the technical data has been
exceeded and a workpiece is released or parts fly off!
lNever exceed the technical data specified by the
manufacturer for using the clamping device.

Basic safety notes
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DANGER
Possible risk of death for operating personnel from clothing or
hair getting caught on the clamping device and being dragged
into the machine!
Loose clothing or long hair may become caught on projecting
parts of the clamping device and be drawn into the machine.
lAlways wear tight-fitting clothing and a hairnet when
working on the machine and the lathe chuck.
WARNING
Possible risk of death for the operating personnel due to
impact of the rotating clamping device!
lKeep a safe distance to the rotating clamping device!
lDo not reach into the rotating clamping device!
CAUTION
Risk of limbs being crushed when opening and closing the
chuck jaws during manual loading or unloading or when
exchanging moving parts.
lDo not reach between the chuck jaws.
CAUTION
Hazard from vibration due to imbalanced rotating parts and
noise generation.
Physical and mental strains due to imbalanced workpieces and
noise during the machining process on the clamped and rotating
workpiece.
lEnsure the clamping device's axial and concentric runout.
lCheck options for remedying imbalances on special top jaws
and workpieces.
lReduce the speed.
lWear hearing protection.
CAUTION
There is a risk of limbs being crushed by moving parts during
manual loading and unloading and the clamping procedure.
lDo not reach between the chuck jaws.
lUse loading devices.

Basic safety notes
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CAUTION
Allergic reactions or irritation due to skin or eye contact with
lubricants on the product.
lIn case of foreseeable contact with lubricants on the product
(e.g. when lubricating or cleaning)
lWear protective equipment (protective gloves, protective
goggles)
CAUTION
Risk of damage due to incorrect choice of clamping position for
chuck jaws on workpiece.
If an incorrect clamping position is chosen for the chuck jaws on
the workpiece, the base and top jaws may become damaged.
lObserve maximum positions of base and top jaws.
lThe diameter of the workpiece must not be greater than the
clamping device diameter.
lFor clamping devices with fine serration, do not allow the T-
nuts for connecting the top jaws to protrude beyond the base
jaws in radial direction.
lThe outer diameter of the screwed-on top jaws must not
exceed the outer diameter of the clamping device by more
than 10%.

Technical data
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3 Technical data
3.1 Chuck data
Serration of the jaws [mm] 1/16"x90°
ROTA TP Size 125 160 200 250 315 315 350 350 LH
Chuck through bore [mm] 26 38 52 68 90 105 115 115
Max. clamping force [kN] 22 39 68 105 140 100 90 90
Max. speed of rotation [RPM] 4200 4200 3800 3500 2500 3000 2200 2200
Stroke per jaw [mm] 3.0 4.2 4.2 5.0 5.0 5.0 5.0 5.0
Chuck diameter [mm] 130 165 205 255 320 335 350 350
Distributor ring Ø [mm] 204 255 300 372 413 372 372 372
Centrifugal torque of base jaw
[kgm] McGB
0.012 0.033 0.061 0.118 0.186 0.200 0.209 0.275
Max. jaw eccentricity of center of
gravity in axial direction [mm] amax
16 24 30 40 32 32 32 32
The specified maximum speed of rotation stated only applies
when using the maximum clamping force and the SHB-type, soft,
standard stepped jaws that go with the chuck.
Ensure minimal weight for all jaws.
For unhardened top jaws or chuck jaws in special design, the
permissible RPM according to VDI 3106 must be calculated for the
respective machining job. Whereby the recommended maximum
speed must not be exceeded. The values calculated must be checked
by means of dynamic measurement using a clamping force tester.
3.2 Clamping force / speed diagrams
The diagrams refer to 3-jaw-chuck.
Clamping force/RPM curves have been determined by using hard
jaws. In the determination process, the maximum actuating force
was applied and the jaws were set flush with the outer diameter
of the chuck.
It is also assumed the chuck is in perfect condition and
lubricated with SCHUNK LINOMAX plus special grease .
If one or more of these prerequisites is altered, the diagrams will
no longer be valid.

Technical data
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Chuck setup for clamping force/RPM diagram
Measuring point
FspB Clamping force per jaw S Center of gravity
rsCenter of gravity radius amax Max. jaw center of gravity
eccentricity in axial direction
Fmax Max. actuating force
Clamping force / speed diagram ROTA TP 125-26
Speed of rotation
Minimum required
clamping force
33%
Clamping force
Clamping force / speed diagram ROTA TP 160-38
Speed of rotation
Minimum required
clamping force 33%
Clamping force

Technical data
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Clamping force / speed diagram ROTA TP 200-52
Speed of rotation
Minimum required
clamping force 33%
Clamping force
Clamping force / speed diagram ROTA TP 250-68
Speed of rotation
Minimum required
clamping force 33%
Clamping force
Clamping force / speed diagram ROTA TP 315-90
Speed of rotation
Minimum required
clamping force 33%
Clamping force

Technical data
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Clamping force / speed diagram ROTA TP 315-105
Speed of rotation
Minimum required
clamping force 33%
Clamping force
Clamping force / speed diagram ROTA TP 350-115
Speed of rotation
Minimum required
clamping force 33%
Clamping force
Clamping force / speed diagram ROTA TP-LH 350-115
Speed of rotation
Minimum required
clamping force 33%
Clamping force