SCHUNK VERO-S WDM-5X User instructions

Translation of Original Operating Manual
VERO-S
modular system for manual
workpiece direct clamping
WDM-5X
Assembly and Operating Manual

Imprint
2 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct
clamping | en | 1504808
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1504808
Version: 01.00|11/02/2022|en
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[email protected]
Please read the operating manual in full and keep it close to the product.

Table of Contents
Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................5
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.3.1 Accessories ...............................................................................................7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Not intended use.................................................................................................. 8
2.3 Constructional changes ........................................................................................ 8
2.4 Spare parts ........................................................................................................... 8
2.5 Environmental and operating conditions ............................................................. 9
2.6 Personnel qualification......................................................................................... 9
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation .....................................................................................10
2.8.1 Holding force and screw strength...........................................................11
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 12
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................13
2.12.4 Notes on particular risks.........................................................................14
3 Technical data.........................................................................................................15
4 Screw tightening torques ........................................................................................16
5 Assembly ................................................................................................................17
5.1 Pre-assembly measures...................................................................................... 17
5.2 General assembly notes ..................................................................................... 18
5.3 Clamping pins SPA 40, SPB 40, SPC 40, SPG 40................................................... 18
5.3.1 Standard clamping pins ..........................................................................19
5.3.2 Clamping pin without collar SPA 40-OB, SPB 40-OB...............................22
5.3.3 Clamping pins with position balancing SPD-B, SPD-C .............................23
6 Functional description ............................................................................................24
6.1 WDM-5X basic module ....................................................................................... 24
6.1.1 WDM-5X-BM 80-75 and WDM-5X-BM 80-100 .......................................24
6.1.2 WDM-5X-BM 80-125, WDM-5X-BM 80-150, WDM-5X-BM 80-175........25
6.1.3 WDM-5X-BDM 80-125............................................................................26
6.2 WDM-5X Basic height extension ........................................................................ 27
6.3 WDM-5X Add-on module ................................................................................... 28
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clamping | en | 1504808

Table of Contents
6.3.1 WDM-5X-SM 80-75.................................................................................28
6.3.2 WDM-5X-SDM 80-125 (double clamping module) .................................29
6.4 WDM-5X Reduction adapter .............................................................................. 30
6.4.1 Reduction adapter SBA-VL......................................................................30
6.4.2 Height-adjustable adapter SBA-HE .........................................................31
6.4.3 Plane grip adapter SBA-VLK ....................................................................32
6.4.4 Collet chuck adapter SBA-SEZ.................................................................32
7 Operation ...............................................................................................................33
8 Maintenance and care ............................................................................................34
9 Trouble shooting.....................................................................................................35
10 Parts lists ................................................................................................................36
10.1 Basic modules..................................................................................................... 36
10.2 Basic height extension........................................................................................ 37
10.3 Add-on modules ................................................................................................. 38
10.4 Reduction adapter.............................................................................................. 39
11 Assembly Drawings.................................................................................................41
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General
1 General
1.1 About this manual
This manual contains important information for a safe and appropriate
use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and understood
this operating manual. Prerequisite for safe working is the observance
of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding and
may differ from the actual product design.
In addition to these instructions, the documents listed
under }1.1.2 [/5] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are used
for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
1.1.2 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents labeled with an asterisk (*) can be downloaded from
schunk.com.
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General
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1.2 Warranty
The warranty is valid for:
• 24 months from delivery date from the production facility or
• 500,000 cycles* for VERO-S clamping systems WDM -5X for use as
intended under the following conditions:
– Observance of the applicable documents
– Observance of the ambient conditions and operating conditions
– Observance of the specified care and maintenance instructions
Parts touching the workpiece and wear parts are not included in the
warranty.
* A cycle consists of a complete clamping process ("Open" and
"Close").
1.3 Scope of delivery
•Direct workpiece clamping modules
– Basic module WDM-5X_ BM 80-75
– Basic module WDM-5X_BM 80-100
– Basic module WDM-5X_BM 80-125
– Basic module WDM-5X_BM 80-150
– Basic module WDM-5X_BM 80-175
– Basic module WDM-5X_BDM 80-125
– Basic height extension WDM-5X-BP 235-235-50
– Basic height extension WDM-5X-BP 270-250-36
– Add-on module WDM-5X-SM 80-75
– Add-on module WDM-5X-SM 80-100
– Add-on module WDM-5X-SM 80-125
– Add-on module WDM-5X-SDM 80-125
– Reduction adapter SBA-VL-P 50-M16
– Reduction adapter SBA-VL-PA 50-M16
– Reduction adapter SBA-VL 25-M12
– Height-adjustable adapter SBA-HE 50-75
– Plane grip adapter SBA-VLK 75-M10
– Collet chuck adapter SBA-SEZ ER50-100
•Assembly and Operating Manual (ID 1404624)

General
•Accessory kit
–WDM-5X_BM 80-75: 2 mounting screws M12x35
–WDM-5X_BM 50-100: 2 mounting screws M12x35
–WDM-5X_BM 80-125: 2 mounting screws M12x45
–WDM-5X_BM 80-150: 2 mounting screws M12x45
–WDM-5X_BM 80-175: 2 mounting screws M12x35
–WDM-5X_BDM 80-125: 2 mounting screws M12x35
–WDM-5X-BP 235-235-50: (without accessory kit)
–WDM-5X-BP 270-250-36: (without accessory kit)
–WDM-5X-SM 80-75: (without accessory kit)
–WDM-5X-SM 80-100: (without accessory kit)
–WDM-5X-SM 80-125: (without accessory kit)
–WDM-5X-SDM 80-125: (without accessory kit)
–SBA-VL-P 50-M16: (without accessory kit)
–SBA-VL-PA 50-M16: (without accessory kit)
–SBA-VL 25-M12: 1 clamping pin SBA 16, 1 mounting screw
M12x75
–SBA-VL 50-M12: 1 clamping pin SBA 16, 1 mounting screw
M12x100
–SBA-HE 25-75: 1 clamping pin SBA 20
–SBA-VLK 75-M10: (without accessory kit)
–SBA-SEZ ER50-100: clamping pin SBA 20
1.3.1 Accessories
(see catalog or data sheets when ordering separately)
Clamping pin type SBA 40, SBB 40, SBC 40
swing bolt PDSC M16
fitting screw PSC Ø 12 and PSC Ø 16
clamping pin type SPA 40, SPB 40, SPC 40, SPG 40
positioning arbor
Allen wrench
torque wrench
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clamping | en | 1504808

Basic safety notes
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2 Basic safety notes
2.1 Intended use
The clamping systems VERO-S WDM 80 are intended for clamping
workpieces and devices on machine tools and other suitable technical
devices. This is implemented via modular components that can be
combined for workpiece direct clamping, taking into account the
defined technical data.
• The clamping systems may only be used on the basis of their
technical data, }3 [/15].
• The clamping systems are intended for industrial applications.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
The VERO-S WDM 80 clamping system is not being used as intended if,
for example:
• it is used as a pressing tool, a toolholder, a load-handling device or
as lifting equipment.
• It is used for turning applications without consulting SCHUNK.
• It is used in working environments that are not permissible.
• People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC, disregarding
the applicable safety regulations.
• The technical data specified by the manufacturer are exceeded
during usage.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads, holes,
or safety devices can impair the functioning or safety of the product or
damage it.
• Structural changes should only be made with the written approval
of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and damage
the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.

Basic safety notes
2.5 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its defined
application parameters, }3 [/15].
• Make sure that the product is a sufficient size for the application.
• Make sure that the contact surfaces of the interface are always
clean.
• Make absolutely sure that no chips of any kind can enter the
interface and that the interface does not fill with cooling emulsion,
which is particularly possible with vertical positioning of the
clamping pin axis. The best way to ensure both of these is to use
the SDE protection covers. If the interface should fill with cooling
emulsion, initiate the unlocking process and dry out the interface in
actuated state.
• Only use high-quality cooling emulsions with anti-corrosive
additives during processing.
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently qualified,
the result may be serious injuries and significant property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and avoid
possible dangers and know the relevant standards and regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and avoid
possible dangers and knows the relevant standards and regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated tasks
and to recognize and avoid possible dangers.
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Basic safety notes
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2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against danger
which may interfere with their health or safety at work.
• When working on and with the product, observe the occupational
health and safety regulations and wear the required personal
protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and corners or
rough surfaces.
• Wear heat-resistant protective gloves when handling hot surfaces.
• Wear protective gloves and safety goggles when handling hazardous
substances.
• Wear close-fitting protective clothing and also wear long hair in a
hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety and
cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the function
and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does not
apply to products that are designed for special environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and environmental
protection regulations regarding the product's application field.
Maintenance specifications
Follow the maintenance and care instructions. These instructions are
based on a normal working environment. If the product is to be
operated in an environment with abrasive dusts or corrosive or
aggressive fumes or fluids, prior approval must be obtained from
SCHUNK.
Safety during assembly and servicing
During assembly, connection, adjustment, commissioning and testing,
make sure that no accidental operation of the system by the fitter or
other persons is possible.