SCHUNK VERO-S WDM-5X User instructions

Translation of Original Operating Manual
VERO-S
modular system for manual
workpiece direct clamping
WDM-5X
Assembly and Operating Manual

Imprint
2 01.00 | WDM-5X | VERO-S modular system for manual workpiece direct
clamping | en | 1504808
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1504808
Version: 01.00|11/02/2022|en
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[email protected]
Please read the operating manual in full and keep it close to the product.

Table of Contents
Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................5
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.3.1 Accessories ...............................................................................................7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Not intended use.................................................................................................. 8
2.3 Constructional changes ........................................................................................ 8
2.4 Spare parts ........................................................................................................... 8
2.5 Environmental and operating conditions ............................................................. 9
2.6 Personnel qualification......................................................................................... 9
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation .....................................................................................10
2.8.1 Holding force and screw strength...........................................................11
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 12
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................13
2.12.4 Notes on particular risks.........................................................................14
3 Technical data.........................................................................................................15
4 Screw tightening torques ........................................................................................16
5 Assembly ................................................................................................................17
5.1 Pre-assembly measures...................................................................................... 17
5.2 General assembly notes ..................................................................................... 18
5.3 Clamping pins SPA 40, SPB 40, SPC 40, SPG 40................................................... 18
5.3.1 Standard clamping pins ..........................................................................19
5.3.2 Clamping pin without collar SPA 40-OB, SPB 40-OB...............................22
5.3.3 Clamping pins with position balancing SPD-B, SPD-C .............................23
6 Functional description ............................................................................................24
6.1 WDM-5X basic module ....................................................................................... 24
6.1.1 WDM-5X-BM 80-75 and WDM-5X-BM 80-100 .......................................24
6.1.2 WDM-5X-BM 80-125, WDM-5X-BM 80-150, WDM-5X-BM 80-175........25
6.1.3 WDM-5X-BDM 80-125............................................................................26
6.2 WDM-5X Basic height extension ........................................................................ 27
6.3 WDM-5X Add-on module ................................................................................... 28
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Table of Contents
6.3.1 WDM-5X-SM 80-75.................................................................................28
6.3.2 WDM-5X-SDM 80-125 (double clamping module) .................................29
6.4 WDM-5X Reduction adapter .............................................................................. 30
6.4.1 Reduction adapter SBA-VL......................................................................30
6.4.2 Height-adjustable adapter SBA-HE .........................................................31
6.4.3 Plane grip adapter SBA-VLK ....................................................................32
6.4.4 Collet chuck adapter SBA-SEZ.................................................................32
7 Operation ...............................................................................................................33
8 Maintenance and care ............................................................................................34
9 Trouble shooting.....................................................................................................35
10 Parts lists ................................................................................................................36
10.1 Basic modules..................................................................................................... 36
10.2 Basic height extension........................................................................................ 37
10.3 Add-on modules ................................................................................................. 38
10.4 Reduction adapter.............................................................................................. 39
11 Assembly Drawings.................................................................................................41
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General
1 General
1.1 About this manual
This manual contains important information for a safe and appropriate
use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and understood
this operating manual. Prerequisite for safe working is the observance
of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding and
may differ from the actual product design.
In addition to these instructions, the documents listed
under }1.1.2 [/5] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are used
for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
1.1.2 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents labeled with an asterisk (*) can be downloaded from
schunk.com.
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General
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1.2 Warranty
The warranty is valid for:
• 24 months from delivery date from the production facility or
• 500,000 cycles* for VERO-S clamping systems WDM -5X for use as
intended under the following conditions:
– Observance of the applicable documents
– Observance of the ambient conditions and operating conditions
– Observance of the specified care and maintenance instructions
Parts touching the workpiece and wear parts are not included in the
warranty.
* A cycle consists of a complete clamping process ("Open" and
"Close").
1.3 Scope of delivery
•Direct workpiece clamping modules
– Basic module WDM-5X_ BM 80-75
– Basic module WDM-5X_BM 80-100
– Basic module WDM-5X_BM 80-125
– Basic module WDM-5X_BM 80-150
– Basic module WDM-5X_BM 80-175
– Basic module WDM-5X_BDM 80-125
– Basic height extension WDM-5X-BP 235-235-50
– Basic height extension WDM-5X-BP 270-250-36
– Add-on module WDM-5X-SM 80-75
– Add-on module WDM-5X-SM 80-100
– Add-on module WDM-5X-SM 80-125
– Add-on module WDM-5X-SDM 80-125
– Reduction adapter SBA-VL-P 50-M16
– Reduction adapter SBA-VL-PA 50-M16
– Reduction adapter SBA-VL 25-M12
– Height-adjustable adapter SBA-HE 50-75
– Plane grip adapter SBA-VLK 75-M10
– Collet chuck adapter SBA-SEZ ER50-100
•Assembly and Operating Manual (ID 1404624)

General
•Accessory kit
–WDM-5X_BM 80-75: 2 mounting screws M12x35
–WDM-5X_BM 50-100: 2 mounting screws M12x35
–WDM-5X_BM 80-125: 2 mounting screws M12x45
–WDM-5X_BM 80-150: 2 mounting screws M12x45
–WDM-5X_BM 80-175: 2 mounting screws M12x35
–WDM-5X_BDM 80-125: 2 mounting screws M12x35
–WDM-5X-BP 235-235-50: (without accessory kit)
–WDM-5X-BP 270-250-36: (without accessory kit)
–WDM-5X-SM 80-75: (without accessory kit)
–WDM-5X-SM 80-100: (without accessory kit)
–WDM-5X-SM 80-125: (without accessory kit)
–WDM-5X-SDM 80-125: (without accessory kit)
–SBA-VL-P 50-M16: (without accessory kit)
–SBA-VL-PA 50-M16: (without accessory kit)
–SBA-VL 25-M12: 1 clamping pin SBA 16, 1 mounting screw
M12x75
–SBA-VL 50-M12: 1 clamping pin SBA 16, 1 mounting screw
M12x100
–SBA-HE 25-75: 1 clamping pin SBA 20
–SBA-VLK 75-M10: (without accessory kit)
–SBA-SEZ ER50-100: clamping pin SBA 20
1.3.1 Accessories
(see catalog or data sheets when ordering separately)
Clamping pin type SBA 40, SBB 40, SBC 40
swing bolt PDSC M16
fitting screw PSC Ø 12 and PSC Ø 16
clamping pin type SPA 40, SPB 40, SPC 40, SPG 40
positioning arbor
Allen wrench
torque wrench
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Basic safety notes
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2 Basic safety notes
2.1 Intended use
The clamping systems VERO-S WDM 80 are intended for clamping
workpieces and devices on machine tools and other suitable technical
devices. This is implemented via modular components that can be
combined for workpiece direct clamping, taking into account the
defined technical data.
• The clamping systems may only be used on the basis of their
technical data, }3 [/15].
• The clamping systems are intended for industrial applications.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
The VERO-S WDM 80 clamping system is not being used as intended if,
for example:
• it is used as a pressing tool, a toolholder, a load-handling device or
as lifting equipment.
• It is used for turning applications without consulting SCHUNK.
• It is used in working environments that are not permissible.
• People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC, disregarding
the applicable safety regulations.
• The technical data specified by the manufacturer are exceeded
during usage.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads, holes,
or safety devices can impair the functioning or safety of the product or
damage it.
• Structural changes should only be made with the written approval
of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and damage
the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.

Basic safety notes
2.5 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its defined
application parameters, }3 [/15].
• Make sure that the product is a sufficient size for the application.
• Make sure that the contact surfaces of the interface are always
clean.
• Make absolutely sure that no chips of any kind can enter the
interface and that the interface does not fill with cooling emulsion,
which is particularly possible with vertical positioning of the
clamping pin axis. The best way to ensure both of these is to use
the SDE protection covers. If the interface should fill with cooling
emulsion, initiate the unlocking process and dry out the interface in
actuated state.
• Only use high-quality cooling emulsions with anti-corrosive
additives during processing.
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently qualified,
the result may be serious injuries and significant property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and avoid
possible dangers and know the relevant standards and regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and avoid
possible dangers and knows the relevant standards and regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated tasks
and to recognize and avoid possible dangers.
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Basic safety notes
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2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against danger
which may interfere with their health or safety at work.
• When working on and with the product, observe the occupational
health and safety regulations and wear the required personal
protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and corners or
rough surfaces.
• Wear heat-resistant protective gloves when handling hot surfaces.
• Wear protective gloves and safety goggles when handling hazardous
substances.
• Wear close-fitting protective clothing and also wear long hair in a
hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety and
cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the function
and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does not
apply to products that are designed for special environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and environmental
protection regulations regarding the product's application field.
Maintenance specifications
Follow the maintenance and care instructions. These instructions are
based on a normal working environment. If the product is to be
operated in an environment with abrasive dusts or corrosive or
aggressive fumes or fluids, prior approval must be obtained from
SCHUNK.
Safety during assembly and servicing
During assembly, connection, adjustment, commissioning and testing,
make sure that no accidental operation of the system by the fitter or
other persons is possible.

Basic safety notes
2.8.1 Holding force and screw strength
The holding force of the System is essentially limited by the strength
of the screwed connections with which the clamping pin is
connected to the pallet or device. On this basis fastening screws of
the property class 12.9 are to be used only.
Only original SCHUNK Clamping-Pins are to be used.
When the clamping pin is used in the customer’s own assembly
device, the customer is to provide for a sufficiently dimensioned tap
and satisfactory strength of the fastening material.
2.9 Transport
Handling during transport
Incorrect handling during transport may impair the product's safety
and cause serious injuries and considerable material damage.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and
handling.
• Stand clear of suspended loads.
2.10 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the malfunction.
• Do not recommission the product until the malfunction has been
rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
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Basic safety notes
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2.11 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety and
cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.12 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy remains
in the system.
• If the energy supply is connected, do not move any parts by hand.
• Do not reach into the open mechanism or movement area of the
product during operation.
2.12.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety and
cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their swiveling
range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.

Basic safety notes
2.12.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger zone.
• Never step into the danger zone during operation.
2.12.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
• Perform maintenance, conversion and attachment work outside of
the danger zone defined by the movement range.
• To avoid accidents and/or material damage, human access to the
movement range of the machine must be restricted. Limit/prevent
accidental access for people in this area due through technical
safety measures. The protective cover and protective fence must be
rigid enough to withstand the maximum possible movement
energy. EMERGENCY STOP switches must be easily and quickly
accessible. Before starting up the machine or automated system,
check that the EMERGENCY STOP system is working. Prevent
operation of the machine if this protective equipment does not
function correctly.
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Basic safety notes
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2.12.4 Notes on particular risks
WARNING
Risk of injury due to falling parts when setting up, fitting and
transporting workpiece/workpiece exchange modules.
Parts that have not been properly secured can come loose and fall
off.
•Use suitable lifting equipment and means of transport.
•When fitting the clamping structure, do not enter the danger
zone.
•Wear personal protective equipment.
WARNING
Risk of injury due to falling device, pallet or workpiece if the
clamping pin or the change interfaces on the workpiece direct
clamping modules are loosened erroneously or as a result of
negligence.
•During operation, incorrect or negligent loosening of the clamping
pin must be prevented using suitable countermeasures
(disconnecting the power supply after locking, use of check valves
or safety switches).
•The machines and equipment must fulfill the minimum
requirements of the EC Machinery Directive 2006/42/EC;
specifically, they must have effective technical measures to
protect against potential mechanical hazards.
•Wear personal protective equipment.
WARNING
Risk of injury to the operating personnel when transporting the
workpiece tool changing modules or if the clamping structure, the
device or the workpiece falls down.
•Use a crane or a transport truck when transporting.
•During horizontal or overhead applications, the device or pallet
must be secured before loosening to prevent it from falling.
CAUTION
There is a risk of limbs being crushed by moving parts during manual
loading and unloading and the clamping procedure.
•Do not reach into the clamping pin holder.
•Use loading devices.
•Wear protective gloves.

Technical data
3 Technical data
Installation position any
Operating temperature +15°C – +60°C
Required level of cleanliness
in accordance with DIN EN 60529
IP 30
Designation WDM-5X-BM
80-75
WDM-5X-BM
80-100
WDM-5X-BM
80-125
WDM-5X-BM
80-150
ID 1398160 1398161 1398162 1398163
Height 75 mm 100 mm 125 mm 150 mm
Holding force * 35 kN (M10) / 50 kN (M12) / 75 kN (M16)
Pull down force 25 kN
Actuation torque 15 Nm
Weight 3.55 kg 4.45 kg 6.65 kg 7.60 kg
Designation WDM-5X-BM
80-175
WDM-5X-BDM
80-125
WDM-5X-SM
80-75
WDM-5X-SM
80-100
ID 1398164 1398171 1398181 1398182
Height 175 mm 125 mm 75 mm 100 mm
Holding force * 35 kN (M10) / 50 kN (M12) / 75 kN (M16)
Pull down force 25 kN
Actuation torque 15 Nm
Weight 8.45 kg 5.00 kg 2.85 kg 3.65 kg
Designation WDM-5X-SM
80-125
WDM-5X-SDM
80-125
ID 1398183 1398184
Height 125 mm 125 mm
Holding force * 35 kN (M10) / 50 kN (M12) / 75 kN
(M16)
Pull down force 25 kN
Actuation torque 15 Nm
Weight 4.70 kg 4.50 kg
* Holding force when fastening the clamping pin with cylindrical screw
- DIN EN ISO 4762 / 12.9
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Screw tightening torques
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4 Screw tightening torques
Screw tightening torques to mount the base module WDP-5X-BM
99-60 or the raster module WDP-5X-BMR 99-60 on the machine table
(screw quality 10.9)
Screw size M10 M12 M16
Maximum admissible torques MA
(Nm)
52 92 224

Assembly
5 Assembly
5.1 Pre-assembly measures
CAUTION
Danger of injury due to sharp edges and rough or slippery surfaces
•Wear personal protective equipment, particularly protective
gloves.
Check that the delivery is complete and that there is no transport
damage.
Assembly, dismantling and modification work on the workpiece direct
clamping module may only be carried out by specialist personnel.
Disconnect the power supply lines and ensure that there is no
residual energy in the system before performing assembly,
modification, maintenance, or adjustment work.
Until the workpiece direct clamping module is assembled, access to
the side attachment screw of the clamping units must be ensured,
particularly when the clamping pallets are clamped.
Before installing, check whether the drive pistons and the attachment
screw can be easily reached for opening and for clamping and
loosening the interface connection on the workpiece direct clamping
systems respectively.
WARNING
Risk of injury due to falling when transporting the workpiece tool
changing modules.
•Transport with care.
CAUTION
Risk of injury due to crushing.
•Carefully install the workpiece direct clamping systems.
•Ensure that limbs do not enter into the gaps between the
adaptable workpiece direct clamping modules or the base module
and machine.
•Wear protective gloves.
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Assembly
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5.2 General assembly notes
If several mounting pillars with VERO-S NSE plus clamping systems are
mounted linked together, the interface position deviation does not
exceed ±0.015 mm.
Due to redundancy between several quick-change pallet systems
VERO-S NSE plus, the clamping pins or the clamping pin extensions
with positioning accuracy in one direction (SPB 40 / SPB-VLK50) must
be used for clamping systems that are more than 160 mm apart or that
do not show a positioning tolerance of ± 0.01 mm. For the clamping
areas that are not intended for aligning the device, workpiece or pallet,
clamping pins or clamping pin extensions with centering clearance (SPC
40 / SPC-VLK50) can be used. }5.3 [/18]
5.3 Clamping pins SPA 40, SPB 40, SPC 40, SPG 40
The VERO-S clamping pins SPA 40, SPB 40, SPC 40 and SPG 40 are
compatible with the direct clamping module.
These clamping pins are suitable for use on clamping structures with
precisely aligned height supports on the workpiece or the clamping
pallet.
If you want to compensate for variable height distances on the
workpiece or the clamping pallet, you can use the height-adjustable
adapter SBA-HE 50-75 with manual clamping device.
CAUTION
Notes on clamping pins and mounting screws
The holding force of the quick-change pallet system is limited
essentially by the tightness of the screw connection which connects
the clamping pin to the pallet or the device.
•This is why only screws of strength class 12.9 may be used.
•Only original SCHUNK clamping pins may be used.
•If the clamping pins are to be used in customer-owned devices,
the customer must provide sufficiently dimensioned threaded
holes or a sufficiently thick mounting material.

Assembly
5.3.1 Standard clamping pins
The clamping pins can be attached to the workpiece or pallet in two
different ways; the mounting variants are however numbered in the
preferred order.
Screw DIN EN ISO 4762/12.9 Customer-specific pallet or device
Screw DIN EN ISO 4762/12.9
Steel Aluminum Steel Aluminum
Clamping pin installation
Tolerances and installation conditions
Type ID A B C D E F G* H
SPA 40 RF 0471151 > 12 > 17 M12 > 15 > 20 M10 15 > 12
SPB 40 RF 0471152 > 12 > 17 M12 > 15 > 20 M10 15 > 12
SPC 40 RF 0471153 > 12 > 17 M12 > 15 > 20 M10 15 > 12
SPG 40 RF 0471154 > 12 > 17 M12 > 15 > 20 M10 25 > 22
SPA 40-16 RF 0471064 > 13 > 18 M16 > 18 > 24 M12 20 > 16
SPB 40-16 RF 0471065 > 13 > 18 M16 > 18 > 24 M12 20 > 16
SPC 40-16 RF 0471066 > 13 > 18 M16 > 18 > 24 M12 20 > 16
* The length of the screwed-in thread must not exceed the
dimension "G" under any circumstances!
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Assembly
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Usage/arrangement of the different types of clamping pins
(Workpiece: pallet with 6 clamping areas)
± 0.015 for type C
± 0.015 for type B
Type A clamping pin with positioning accuracy
Type C clamping pin with centering clearance of 0.1 mm
± 0.015 for clamping pin type C ± 0.015 for clamping pin type B
Type B clamping pin for
positioning in one direction
Tightening torques for mounting VERO-S clamping pins type SPA /
SPB / SPC
(Screw quality 12.9)
Screw size M10 M12 M14 M16
Maximum admissible torque (Nm) 62 108 170 262